Weber 2000 - Manual

6 General Instructions Your Weber Gas Barbecue is a portable outdoor cookingappliance. With the Weber Gas Barbecue you can grill,barbecue, roast and bake with results that are difficult toduplicate with indoor kitchen appliances. The closed lid andFlavorizer Bars produce that "outdoor" flavo...

Step 1 Check package contents Cooking box (assembly) Lid (assembly) Hose Bottom tray Two work tables Two accessory trays Swing table 7 Assembly Tools needed Screwdriver Hammer 7/16 inch or an adjustable wrench Pliers Block of wood Supplies needed You will need a soap and water solution to check for ...

Two 10-24 hex nuts(actual size) Fifteen 1/4 inch nylon washers(actual size) 1/4-20 keps nut Two hair pin cotters Swing table end bracket Two Phillips screws/washers Catch pan holder Manifold bracket Check contents of hardware packs Three burner control knobs Three tool holders Five tubing plugs(two ...

10 Step 2 Assemble wheels You will need: axle, two wheel hubcaps, two wheels,wheel frame, hammer and a block of wood. Place one end of the axle on the block of wood (or otherprotected surface). Tap on one hubcap. Put one wheel on the axle, WEBER side toward thehubcap. Slide the axle through the fram...

11 Step 4 Continue frame assembly You will need: frame assembly, wheel frame assembly,front panel, caster frame, four 1/4-20 x 1/2 inch bolts, fournylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame withthe dimple to the inside. Figure 3. Place the wheel fram...

12 Burner tubes Figure 6 Frame brace Step 7 Add cooking box You will need: frame assembly, cooking box assembly,1/4-20 x 2 inch bolt, nylon washer, 1/4-20 keps nut, pliersand a 7/16 inch wrench. Turn frame assembly right side up. Set the cooking box into the frame so the burner tubes areunder the fr...

13 Step 8 Install manifold bracket You will need: manifold bracket Hook the bracket onto the manifold at the center burnervalve. Figure 9. Place your hand underneath the bracket.Lift the bracket, manifold and cooking box slightly as a unitand hook onto the frame brace. Figure 9 Frame brace Manifold ...

14 14 Typical natural gas supply installation. Figure 12. Figure 12 The quick disconnect isinstalled above ground Gas supply Shut off Lockingshut off Quick Disconnect Male fitting To barbecue Outside wall Inside wall  DANGER Do not use an open flame to check forgas leaks. Be sure there are no spark...

16 Step 13 Check for gas leaks Check: a) Hose to manifold connection. Figure 15 (a).  WARNING: If there is a leak at connection (a), retighten the fitting with a wrench and recheck forleaks with soap and water solution. If a leak persists after retightening the fitting, turn OFFthe gas. DO NOT OPER...

18 Step 16 Install the lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of thebarbecue. Insert hinge pins from the outside. Insert hair pincotters into the small holes in the hinge pins. Figure 21. Figure 21 Hair pin cotter Hinge pin...

19 Step 18 Install swing table You will need: swing table end bracket, two 10-24 hexnuts, two 10-24 x 1 3/4 inch machine screws, slide barassembly, swing table, four nylon washers, screwdriverand pliers. Allow the slide bar to hang down. Push the support rodinto the lower support bracket. Figure 23 ...

Step 19 Complete accessory installation You will need: work table, two accessory trays, Warm-UpBasket, warming rack, thermometer, three tubing plugs anda hammer. Insert one end of the Weber Warm-Up Basket into the holein the right end of the lid and the other end into the slot inthe left end of the ...

21 1 6 2 3 4 5 7 Figure 1 Crossover Ignition System OPERATING INSTRUCTIONS Lighting Summary lighting instructions are on the control panel. 1) Open the lid. Figure 1. 2) Make sure all burner control knobs are turned OFF. (Push each burner control knob down and turnclockwise.) 3) Turn gas supply valv...

22 1 2 3 5 7 6 4 Figure 2 Manual Lighting  WARNING: If the burner does not light, turn the Front burner control knob to OFF and wait 5 minutes to letthe gas clear before you try again or try to light with amatch. 7) After the FRONT burner is lit you can turn on the other burners. Note - Always ligh...

24 24 Figure 3 (a) (b) (c) Annual Maintenance After a period of nonuse we recommend that you performthe following maintenance procedures for your safety.  WARNING: Check hose before each use of barbecue for nicks, cracking, abrasions or cuts. If the hose isfound to be damaged in any way, do not use...

25 25 Figure 4 Figure 5 Venturi Air shutter Venturi fin Weber SpiderStopper Guard Figure 6 Burner insidecooking box Flames Tips occasionally yellowish Light blue Dark blue Figure 7 Figure 8 General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue, as well as any outdoor gasappliance, ...

27 27 i) Reinstall the Spider Stopper Guards. Slightly rotatethe Spider Stopper Guards so that the seams are inline with the Venturi fins. There should be no gaps inthe seams or in the fit around the burners and valves.Figure 14. Venturi fin Figure 14 Check fitaround valve Check fit around burner Fi...

28 Problem Burners burn with a yellow or orange flame, inconjunction with the smell of gas. Burner does not light, or flame is low in HIGH position. Experiencing flare-ups:  CAUTION: Do not line the bottom tray with aluminum foil. Burner flame pattern is erratic. Flame is lowwhen burner is on HIGH....

31 1 Lid (assembly) 2 Lid handle 3 Warm-Up Basket 4 Warming rack 5 Short Flavorizer Bars (8) 6 Long Flavorizer Bars (5) 7 Cooking grates (2) 8 Work table 9 Tubing plugs (5) 10 1/4-20 x 2 inch bolts (5) 11 Swing table end bracket12 Left frame 13 Swing table 14 1/4-20 x 1/2 inch bolts (6) 15 1/4 inch ...

A F INAL W ORD OF T HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared ...