Vermont Casting 3405G - Manual

Assembly Step 1 - Identifying the parts Check your package contents for these parts. If you are missing any parts, or if any parts are damaged, please call our toll-free customer service line to order parts. DO NOT RETURN YOUR SMOKER TO THE RETAILER - CALL US FIRST! 1-800-668-5323 See next page for ...

Hardware: Tools needed: Assembly Step 2 7 HARDWARE BAG Phillips Head Screwdriver 1. Set the cabinet assembly top side down. 2. 3. DO NOT yet insert the two bolts in the locations indicated. These two bolts willbe used in the next assembly step. For each leg, line up the holes and insert the bolts. N...

Hardware: Tools needed: Assembly Step 3 Locate these parts: Phillips Head Screwdriver 1. Place the Control Panel Assembly between the front legs as shown. There are slots onthe control panel that fit around the legs. Themounting tabs fit to the inside of the legs andline up with the bolt holes. 2. B...

Hardware: Tools needed: Assembly Step 4 Locate these parts: Phillips Head Screwdriver 1. Set the burner assembly onto the cabinet as shown. IMPORTANT: The burner tube mustslide properly onto the valve stem as shownbelow. 2. Secure the burner assembly with the three bolts from the inside of the cabin...

Hardware: Tools needed: Assembly Step 5 Locate these parts: Phillips Head Screwdriver 3/8” Wrench 1. Turn the smoker upright. 2. Set the damper plate on top of the cabinet and line it up with the corresponding “butterfly” holes. Oneof the tabs will seat inside one of the holes. 3. Insert a bolt from...

Hardware: Tools needed: Assembly Step 6 Phillips Head Screwdriver 7/16” Wrench 1. Line up the carry handle with the corresponding holes on the side of the cabinet as shown. Thehandles must be positioned upright with thebolt holes on the bottom as shown. 2. Insert the bolts from the outside and threa...

Assembly Step 7 12 No tools or hardware are required for this step. 1. Insert the wood box rack into the bottom of the smoker. The feet of the rack sit in the four indentions in the bottom. 2. Set the wood chip box onto the rack. Make sure it isseated properly andsecurely in the centerof the rack. 3...

Assembly Step 8 13 No tools or hardware are required for this step. 1. Slide the water pan into the bottom rack position as shown. 2. Insert the cooking grids into any of the remaining rackpositions as desired. Forbest access, the grid wiresshould run front to backas shown. Locate these parts: Water...

Tools needed: Phillips Head Screwdriver Assembly Step 9 Locate these parts: 1. Slide the handle washer onto the end of the door handle, followed by thehandle spring as shown. 2. Feed the door handle into the hole through the front of the door panel. 3. From the back side of the door panel, insert th...

15 No tools are required for this step. 1. Insert the name plate mounts and heat indicator prong through the mounting holes in the front of thedoor panel. 2. From the inside of the door panel, securely attach the push nuts to the name plate mounts. Assembly Step 10 Locate these parts: Nameplate with...

Tools needed: Assembly Step 11 16 Locate these parts: HARDWARE BAG G Pliers Zip Tie OR Using the zip tie, secure the hose tothe front leg as shown. Do not pull thezip tie tight - leave it just looseenough so that the hose can beadjusted if needed. Tying the hose to the leg helpsprevent the hose from...

17 1 2 3 4 5 The instructions stated on gas cylinder tanks have to be followed when filling or transporting tanks. Failure to do so could result in problems relating to overfilling, excessive venting releaseof gas and to regulator freezing. . The knob on the LP tank must be closed. See that the knob...

11 Operating Instructions Pre-Use Procedures Your smoker has been packaged with a retail store level point-of-purchase label that hangs on the front of the door panel. This label must be removed before use. To remove the label, simply cut or tear along the indicated line and pull the top portion of ...

Adding Wood / Charcoal To add wood chips before cooking, simply fill the wood chip box with your choice of flavoring hardwood chips. The amount and type of wood you use is entirely up to you. One full box is typically enough for several hours of smoking. Once the box is filled, place the lid on top ...