Page 2 - Intrepid II Woodburning Stove; Welcome; All of us at CFM Corporation; color; Save These Instructions For Future Reference; Table of Contents
2 Intrepid II Woodburning Stove 30003840 Welcome All of us at CFM Corporation Ask your Vermont Castings dealer how these instal-lation accessories can enhance the versatility, ap-pearance, and safety of your Intrepid Stove.0307 Bottom Heat Shield0172 Rear Heat ShieldChimney connector heat shieldsHea...
Page 3 - Specifications
3 Intrepid II Woodburning Stove 30003840 Specifications Intrepid II, Model 1990CE 545 mm (21 ��� ") 510 mm (20") 640 mm (25 ��� ") Top exit flue collar height 540 mm (21 ��� ") 610 mm (24") 180 mm (7 ��� ") 545 mm (21 ��� ") CL 540 mm (21 ��� ") 460 mm (18") 31 mm ...
Page 4 - Installation; Outside Air
4 Intrepid II Woodburning Stove 30003840 Installation SAFETY NOTICE: IF YOUR STOVE IS NOT PROP-ERLY INSTALLED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTAL-LATION INSTRUCTIONS. CONTACT LOCAL BUILD-ING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREM...
Page 5 - Masonry Chimneys; Connecting Flue Pipes
5 Intrepid II Woodburning Stove 30003840 Masonry Chimneys An inspection of the chimney must confirm that it has a lining. Do not use an unlined chimney. The chimney should have no cracks, loose mortar, other signs of deterioration, or blockage. Repair any defects before using the chimney with your st...
Page 6 - Intrepid II
6 Intrepid II Woodburning Stove 30003840 Double-wall Chimney Connector Information on assembling and installing double-wall connector is provided by the manufacturer of the double-wall pipe. Follow the manufacturer’s instructions exactly as you assemble the connector and attach it to the stove and c...
Page 7 - Check the clearance between the stove and the; Fireplace Chimney Installations -
7 Intrepid II Woodburning Stove 30003840 A special piece called the “thimble sleeve,” slightly smaller in diameter than standard connector and most thimbles, will facilitate the removal of the chimney con-nector system for inspection and cleaning. Thimble sleeves should be available from your local ...
Page 8 - Hearths; Rear exit floor dgrm
8 Intrepid II Woodburning Stove 30003840 T ST494steelwall pass thru11/00 I NT I P D RE I I 460 mm (18”) clearance all around the pipe Flush Mounted Sheet Metal Cover ST494a Fig. 8 An approved wall pass-through. ST245 fireplace flex connector 12/99 Flexible Connector Mantel Shield Fireplace Adaptor K...
Page 9 - Floor Protection for Fireplace Installations; noncombustible
9 Intrepid II Woodburning Stove 30003840 Costructional Hearth Dimensions as below At least 300 mm At least 150 mm or to a suitable heat resistant wall At least 150 mm Hearth Surface Free of Com- bustible Material Perimeter should be clearly marked e.g. edge of superimposed hearth Perimeter should be...
Page 10 - Summary of Clearances; The minimum thickness of solid noncombus-; Defiant EU; Connecting Flue Pipe - Clearances
10 Intrepid II Woodburning Stove 30003840 Summary of Clearances Minimum recommended side clearances to non-combustible surfaces 125 mm (5”).Minimum recommended rear clearance to noncom-bustible surfaces 50 mm (2”).NOTE: The minimum thickness of solid noncombus- tible materials is specified in section...
Page 11 - Clean the Griddle Before Use; Assembly; Remove leg bolts; Install the Bottom Heat Shield; Storing the Handle; Reversing the Flue Collar
11 Intrepid II Woodburning Stove 30003840 Clean the Griddle Before Use At the factory the griddle is coated with vegetable oil to prevent rusting while the stove is in transit and storage. Remove the oil with a dry rag or paper towel before you use the stove. Set Up the Stove Remove any loose parts ...
Page 12 - reverse; Operation; The stove has two controls to regulate performance: a; primary air control; supplies oxygen for the fire, and a; damper; directs air flow within the stove to activate and; primary air control lever; , located at the right rear; High Heat; Rear View
12 Intrepid II Woodburning Stove 30003840 ST515 reverse flue collar 11/17/00 djt Flue Collar Screws ST515 Fig. 16 Reversing the flue collar. Attach the Griddle Handle Install the handle on the griddle. Place the griddle upside down at the edge of a flat surface and assemble the handle as shown. (Fig. ...
Page 13 - A Damper Directs Air Flow; The; damper handle; opens and closes the damper to; must; be open when starting or reviving a fire,; Andirons; Open; Side View; Intrepid; Two Ways to Add Fuel; Glass Door Panels
13 Intrepid II Woodburning Stove 30003840 A Damper Directs Air Flow Within the Stove The damper handle opens and closes the damper to direct air flow within the stove, and is next to, and to the right of, the primary air control lever on the right side of the stove. (Fig. 20)When the handle points to...
Page 14 - Burn Only High-Quality Wood
14 Intrepid II Woodburning Stove 30003840 WARNING: For safety and greatest efficiency, oper-ate your stove only with all doors/griddles fully closed. The test standard for your stove when it is operated in this mode is UL 1482.Your stove may be used as a fireplace with the front doors open or removed ...
Page 15 - Burn Rate Primary Air Control
15 Intrepid II Woodburning Stove 30003840 Use the Air Control Settings that Work Best for You No single air control setting will fit every situation. Set-tings will differ depending on the quality of the fuel, the amount of heat desired, and how long you wish the fire to burn. The control setting also...
Page 16 - Conditioning Your Stove; Open the stove damper, and open the primary air; starting a fire; If this is one of the first few; Some chimneys need to be “primed,” or
16 Intrepid II Woodburning Stove 30003840 coat the combustor and cause smoke to spill into the room. Coal smoke also can poison the catalyst so that it won’t operate properly. In general, the fire must be sufficiently well-established to ensure catalytic activity is initiated. When first starting a fire...
Page 17 - Refuel While the Embers are Still Hot; good fire; add wood fire; Ash Disposal
17 Intrepid II Woodburning Stove 30003840 Continue adding split logs of this size to the briskly- burning fire until there is a glowing ember bed at least 76 mm (3”) deep. A good ember bed is neces-sary for proper functioning of the catalytic system and may take an hour or more to establish. 5. Close...
Page 18 - Draft Management
18 Intrepid II Woodburning Stove 30003840 A stove is part of a system, which includes the chimney, the operator, the fuel, and the home. The other parts of the system will affect how well the stove works. When there is a good match between all the parts, the system works well. Wood stove operation d...
Page 19 - Creosote
19 Intrepid II Woodburning Stove 30003840 Creosote Creosote is a by-product of slow wood-burning. It’s an organic tar that can condense in the flue if it’s dense in the smoke, and slow-moving, and cools off to less than 130° C (290° F). Condensed creosote is volatile, and can generate chimney fires if...
Page 20 - Maintenance; Be sure the glass is completely cool.
20 Intrepid II Woodburning Stove 30003840 Maintenance Let the fire in the stove go out and allow the stove to cool completely before beginning any maintenance procedure. Care of the Cast Iron Surface An occasional dusting with a dry rag will keep the painted cast iron of your Intrepid looking new. Th...
Page 21 - damper adj; How to Adjust the Door Latch; Door Pawl; Tighten the Damper Handle as Needed
21 Intrepid II Woodburning Stove 30003840 ST532 damper adj 11/00 Thermostat Cover D-plate Damper Actuator Rod Handle Damper Locking Nut Allen Head Ad- justment Screw ST532 Fig. 31 Tighten the damper adjustment screw for a snug seal. How to Adjust the Door Latch Over time, the gasketing around the do...
Page 22 - The Catalytic Combustion System
22 Intrepid II Woodburning Stove 30003840 The Catalytic Combustion System Inspection and Cleaning This wood heater includes a catalytic combustor, which needs periodic inspection and replacement for proper operation. In the United States, it is against the law to operate this wood heater in a manner...
Page 23 - Replace the Stove Gaskets as Needed; Replace Refractory Package
23 Intrepid II Woodburning Stove 30003840 6. Remove the damper housing. It is held in place by two weld screws and two chrome acorn nuts in the back of the stove. Loosen the chrome acorn nuts and rotate the tabs to release the damper housing. You may find it necessary to remove or loosen the thermost...
Page 24 - Press the gasketed part firmly against its normal; Adjust the Door if Necessary; If you do have a chimney fire, act promptly to:; Annual Maintenance
24 Intrepid II Woodburning Stove 30003840 5. Lay an unbroken 3 mm (1/8”) bead of gasket cement in the newly-cleaned channel. Starting at one end, press the gasket into the channel. Ensure a good joint where the gasket meets before trimming any excess. Do not overlap the gasket ends or leave ends wit...
Page 25 - Inspect the secondary probe thermometer.
25 Intrepid II Woodburning Stove 30003840 • Inspect and clean the catalytic block, and vacuum out the ash at the bottom of the back plate after removing the lower fireback. Lightly clean the refrac-tory assembly that houses the element. Be careful not to damage the refractory material, which is very ...
Page 26 - Appendix: Catalytic Combustor; Blockage; or a Technical Glass Products
26 Intrepid II Woodburning Stove 30003840 Appendix: Catalytic Combustor In any chemical reaction, including the combustion process, there are certain conditions which must be met before the reaction can take place. For example, a reaction may require a certain temperature, or a certain concentration...
Page 27 - Item Description
27 Intrepid II Woodburning Stove 30003840 1 2 3 4 5 6 7 8 9 10 12 13 16 17 18 20 9 21 22 25 26 24 23 21 36 37 38 39 40 41 15 11 12 9 42 43 43 27 28 29 30 31 32 33 35 34 0966 Intrepid IIexploded view11/00 22a 73 0966 CFM Corporation reserves the right to make changes in design, materials, specificatio...
Page 29 - Please record the following information; outside and are not interchangeable.; Shell Enamel Parts - Intrepid II Model 1990
29 Intrepid II Woodburning Stove 30003840 Stove Serial No. _____________________ Dealer ____________________________ __________________________________________ __________________________________________ Phone _____________________________ Date Purchased _____________________ Installer ______________...
Page 31 - Exclusions & Limitations; Warranty; Limited 3 Year Warranty; Limited 1 Year Warranty
31 Intrepid II Woodburning Stove 30003840 Exclusions & Limitations 1. This warranty is transferable; however, proof of original retail pur- chase is required. 2. This warranty does not cover misuse of the stove. Misuse includes overfiring which will result if the stove is used in such a manner as...
Page 32 - CFM Corporation
2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www.cfmcorp.com CFM Corporation
