Page 2 - TABLE OF CONTENTS; Parts Lists
TABLE OF CONTENTS TC Introduction ....................................................................... ...1 Locating Your Furnace ...................................................... ...1 Clearances ........................................................................ ...1 Chimney Requiremen...
Page 3 - INTRODUCTION; IMPORTANT; LOCATING YOUR FURNACE; REDUCED CLEARANCES; CHIMNEY REQUIREMENTS
INTRODUCTION Thank you for your purchase of a U.S. Stove Woodburningfurnace. Your decision to buy a Hotblast Furnace wasundoubtedly reached after much careful thought and consid-eration. We are very proud you chose the U.S. Stove furnaceand trust you will receive the comfort and economy that others ...
Page 4 - SMOKE PIPE INSTALLATION
always follow the chimney manufacturers instructions. NOTE: Type of chimney: Class A All-Fuel also referred to asLow-Heat appliance type chimney per Uniform MechanicalCode: Chimney, low-heat appliance type is a factory built,masonry or metal chimney suitable for removing theproducts of combustion fr...
Page 5 - DAMPERS ON STOVE PIPES; HEATED AIR DISCHARGE; INSTALLATION EXAMPLES
When using a Class A or double wall flue pipe connection,follow the manufacturer's instructions. When constructing a single wall smoke pipe, the followingguidelines must be observed. 1. The smoke pipe should be 24 gauge or heavier stainless steel or black pipe. 2. Secure all joints with three #8 scr...
Page 6 - RETURN AIR IS VERY IMPORTANT; HOT AIR DUCT
INSTALLATION NO.1 With this installation, a back draft damper is inserted into theheat run before the plenum of the existing furnace to preventair from the existing furnace to blow back into the furnacewhen it is not in use. When a back draft damper is employed,it should be located as close to the e...
Page 7 - ASSEMBLY INSTRUCTIONS
furnace, a gas water heater, or gas furnace. The fumes couldthen be distributed throughout the house. COMBUSTION AIR All fires need air (specifically oxygen) to burn. Furnaces,fireplaces, and wood-burning furnaces need enough oxygenfor complete combustion of their fuels. The incompletecombustion tha...
Page 9 - BRICK INSTALLATION
BRICK INSTALLATION (PRE-INSTALLED AT FACTORY) NOTE: Prior to operation, be sure to remove brickretaining strips. FIREBOX: The firebrick must be inserted on each side resting on the grate frame. First, place cut brick in each back corner. Placeremaining brick in place. SMOKE CHAMBER: 1. Place #1 fire...
Page 10 - MOTORIZED NATURAL DRAFT; MOUNTING PROCEDURE FOR DRAFTS; OPTIONAL
DRAFTTUBECLAMP MOTORIZED NATURAL DRAFT 8 MOTORIZED NATURAL DRAFT Models 1600 / 1800 1. Using (2) 1/4" x 1" bolts, lock washers and nuts, attach draft to furnace with draft tube clamp. 2. Plug draft power cord into receptacle on front of furnace. MOUNTING PROCEDURE FOR DRAFTS MODEL 1600/1800 ...
Page 11 - DRAFT WIRING DIAGRAM; ELECTRICAL INSTALLATION
DRAFT WIRING DIAGRAM ALL WIRING MUSTBE DONE BY AQUALIFIEDELECTRICIAN Predrilled holes are provided on the back of the furnacefor mounting the fan center electrical box. Mountingholes and knockouts are also provided to accommodatemounting the high limit control in either the upper left orupper right ...
Page 12 - WIRING DIAGRAM
10 ALL WIRING MUST BE DONEBY A QUALIFIED ELECTRICIAN LOADFANLINE LOADLIMITLINE BREAK OFF JUMPER FOR LOW VOLTAGE FAN "OFF"INDICATOR(100) FAN "ON"INDICATOR(150) LIMITINDICATOR(200) HoneywellLIMIT SWITCH 2 2 3 4 5 1 L1 3 3-SPEED SWITCH (Two Models are available Model "A" and Mod...
Page 13 - TESTING AND OPERATING PROCEDURES
established, you are ready to load the furnace. CAUTION: To prevent flame and smoke spillage, the slidebaffle must be pulled out and the fuel door must be crackedfor ten seconds before being fully opened. Do not over fire your furnace! After you have become familiarwith its operating, you should kno...
Page 14 - OPERATING NOTES; THIS IS A WOOD AND COAL
2. NEVER completely cover the live fire with fresh coal. Always leave a generous area of burning coal at the topof the fire and at the rear. 3. Always keep the ash pit clean. ✓ If the fire goes out or does not hold overnight, look for: 1. Poor draft. 2. Incorrect damper settings. 3. Improper firing ...
Page 15 - TROUBLE SHOOTING AND PROBLEM SOLVING
TROUBLE SHOOTING AND PROBLEM SOLVING 1. Problem: Smoke puffs from furnaceSolution:A. Check chimney draft. Check for blocked chimney or flue pipe. Use mirror to check chimneyclearance. B. Check ash pit — if it is too full, empty.C. Make sure furnace room is not too airtight. D. Make sure all of chimn...
Page 16 - PARTS LIST
NOTE: 1600 = 16 - FULL BRICK 1- HALF BRICK1800 = 22 - FULL BRICK PARTS LIST MODEL 1600/1800 ITEM DESCRIPTION MODEL PART# 1 Left Side Front Assy. 1600 68821 1800 68962 2 Right Side Front Assy. 1600 68822 1800 68961 3 Top Wrapper 1600 69088 1800 68964 4 Back Weldment 1600 68823 1800 68963 5 Side Insul...
Page 19 - MOTORIZED NATURAL DRAFT PARTS LIST; PRE-ASSEMBLED AT FACTORY
MOTORIZED NATURAL DRAFT PARTS LIST PRE-ASSEMBLED AT FACTORY (OPTIONAL KIT) 3 3 4 11 9 10 8 2 2 1 11 7 5 12 6 17 ITEM DESCRIPTION PART# 1 Draw Band 23888 2 1/4" x 1" Bolt 83379 3 1/4" Lock Washer 83414 4 1/4" Hex Nut 83072 5 Erie Motor-120v C45099 6 Draft Cap 23859 7 Draft Tube Weldme...
Page 20 - FORCED AIR DRAFT PARTS LIST
ITEM DESCRIPTION PART# 1 Draft Blower 80422 2 Power Supply Cord C40899 3 FAD Bracket 69192 4 10-24 Kep Nut (3ea.) 83244 5 1/4-20 x 1" Bolt (2ea) 83379 6 1/4-20 Lock Nut 83261 FORCED AIR DRAFT PARTS LIST PRE-ASSEMBLED AT FACTORY 18 MODEL 1600/1800KIT #69189
Page 21 - OPTIONAL ELECTRONIC CONTROL SYSTEM
OPTIONAL ELECTRONIC CONTROL SYSTEM 6 5 9 7 8 8 4 1 2 3 INSTALLATION INSTRUCTIONS 1. Remove top of furnace. 2. Attach heat sensor "L" bracket to pins located onunderside of furnace top (see illustration). 3. Mount heat sensor in "L" bracket and run cable fromsensor between insulation ...
Page 22 - CAUTION; WIRING INSTRUCTIONS; ELECTRONIC CONTROL CENTER
20 BLOWER CONTROL CENTER DRAFTRECEPTACLE HEAT SENSOR THERMOSTAT NOTE: DAMAGE TO HEAT SENSOR WILL PREVENT UNIT FROM OPERATING PROPERLY. CAUTION USE NO MORE THAN A 10 AMP FAST-BLO FUSE WIRING INSTRUCTIONS ELECTRONIC CONTROL CENTER All electrical wiring should be performed by a qualified electrician. F...
Page 23 - -SPEED BLOWER ADJUSTMENT; Speed Distribution Blower Operation
3-SPEED BLOWER ADJUSTMENT The control center is equipped with three adjustments thatallow you to select the temperature at which the blower startsoperating and automatically switches from one speed to thenext. With the three controls you can set the blower for single (highspeed operation), two speed...
Page 24 - WIRING DIAGRAMS FOR ELECTRONIC CONTROL SYSTEM; STANDARD WIRE
WIRING DIAGRAMS FOR ELECTRONIC CONTROL SYSTEM For Model 1600 / 1800 STANDARD WIRE (Diagram #1) HEATING OPTION (Diagram #2) POWERSUPPLY ELECTRONIC CONTROL BOARD R W Y G DRAFT FAN OR MOTORIZED DRAFT BLOWER MOTOR P L E N U M H E A T S E N S O R AUX.FAN THERMOSTAT DRAFT FAN OR MOTORIZED DRAFT POWERSUPPL...
Page 25 - WIRING DIAGRAMS; AIR CONDITIONING OPTION
WIRING DIAGRAMS For Model 1600 / 1800 BLUE WHITEBLACK RED BLOWER MOTOR POWERSUPPLY AUX.FAN R W Y G THERMOSTAT P L E N U M H E A T S E N S O R DRAFT FAN OR MOTORIZED DRAFT A/C CONTACTOR 24V TRANSFORMER ELECTRONIC CONTROL BOARD AC 24V WALL THERMOSTAT (WOOD) "G" IS FOR MANUAL FAN OPTION G Y W R...
Page 26 - INSTALLATION OF OPTIONAL EQUIPMENT; INSTALLING DOMESTIC HOT WATER COIL
INSTALLATION OF OPTIONAL EQUIPMENT INSTALLING DOMESTIC HOT WATER COIL 1. Remove access panel at rear of enclosure. 2. With a utility knife cut out the section of fiberglass insulation directly behind the access panel. 3. Remove cover plate from rear of firebox. 4. Place one nut on each end of the co...
Page 27 - INSTALLING BACK DRAFT DAMPER; MEDIUM BACKDRAFT DAMPER KIT #C62145
25 INSTALLING BACK DRAFT DAMPER The back draft damper may be installed in either a vertical or horizontal section of the hot air duct. It should be positioned as close tothe plenum opening of the furnace as practical. Press female end of the back draft damper over Hotblast Furnace collar or male end...
Page 29 - DELUXE FILTER BOX
OF EITHER SIDE AT THIS POINT. 4. Attach filter holders to sides of enclosure with sheet metal screws. 5. Position filter filler between side filterholders and secureto back of furnacewith two self-tappingscrews. 6. Attach blower access cover to enclosure withsheet metal screws. Insert filter (not su...
Page 30 - Notes
Page 32 - HOW TO ORDER REPAIR PARTS; U N I T E D S T A T E S S T O V E C O M P A N Y
HOW TO ORDER REPAIR PARTS THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROMTHE HEATER, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THENAMEPLATE ATTACHED TO THE BACK OF THE HEA...
