Page 2 - Table of Contents
1 5 9 3 7 11 2 6 10 4 8 12 13 14 2 Table of Contents 1 Introduction 3 2 Important Safety Instructions 4 3 Control Panel Features 6 4 Front and Rear Panel Features 7 5 Cabinet Installation 9 5-1 Preparation 9 5-2 Unpacking 9 5-3 Placement 10 6 Internal Battery Connection 11 (Models SU20KX and SU40KX ...
Page 3 - – Introduction
1 5 9 3 7 11 2 6 10 4 8 12 13 14 3 1 – Introduction Tripp Lite’s SmartOnline 3-Phase UPS Systems (Models SU20KX, SU40KX, SU60KX and SU80KX) are ideal for backing up and protecting data centers, telecommunications (VoIP), networks, industrial facilities, security/emergency systems and more. Advanced ...
Page 4 - – Important Safety Instructions; SAVE THESE INSTRUCTIONS; Location Warnings
1 5 9 3 7 11 2 6 10 4 8 12 13 14 4 2 – Important Safety Instructions SAVE THESE INSTRUCTIONS All sections of this manual contains instructions and warnings that should be followed during the installation and operation of the UPS systems described in this manual. Read all instructions thoroughly befo...
Page 5 - Battery Warnings; Wiring Warnings
1 5 9 3 7 11 2 6 10 4 8 12 13 14 5 2 – Important Safety Instructions Battery Warnings The UPS system does not require routine maintenance. There are no user-serviceable parts inside. Only qualified service personnel should open • the access panels for any reason. Batteries present a risk of electric...
Page 6 - – Control Panel Features
1 5 9 3 7 11 2 6 10 4 8 12 13 14 A E F G H I J K B C D 6 3 – Control Panel Features “NORMAL” LED: • This green light illuminates to indicate that the UPS system is in online (normal) mode. The primary AC input supply is present and within standard operating parameters. “BATTERY” LED: • This amber li...
Page 7 - – Front and Rear Panel Features; Section 3 – Control Panel Features; Internal Power Modules:
1 5 9 3 7 11 2 6 10 4 8 12 13 14 A B C D H H I I G E F 7 4 – Front and Rear Panel Features Note: Individual models may vary from diagrams. Unit shown with front bezels removed. Control Panel: • The control panel allows the operator to monitor and control the UPS system. See Section 3 – Control Panel...
Page 9 - – Cabinet Installation; Read; Section 12 – Specifications
1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 4 3 2 5 9 5 – Cabinet Installation Read Section 2 – Important Safety Instructions Before Installation 5-1 Preparation The UPS system must be installed in a structurally sound area with a level floor that is able to bear the weight of the UPS system, any external ba...
Page 10 - Warning: The UPS system could tip if it
1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 3 4 50 cm (19.7”) 50 cm (19.7”) 100 cm (39.4”) A B 10 5 – Cabinet Installation (continued) 5-3 Placement Use the casters to move the UPS system for a short distance over • a level, smooth, stable surface. Do not attempt to use the casters to move the UPS system o...
Page 11 - – Internal Battery Connection; Section 2 – Important Safety Instructions; -1 Internal Battery Wiring Diagrams
1 5 9 3 7 11 2 6 10 4 8 12 13 14 VBoard W1: RED, W2: BLUE, W3: WHITE, W4: BLACK 12V, 9AH, 10PCS 12V, 9AH, 10PCS 12V, 9AH, 10PCS 12V, 9AH, 10PCS RED RED RED RED BLACK BLACK BLACK BLACK RED RED RED RED BLACK BLACK BLACK BLACK B+ W1 W1 W1 W1 W2 W2 W2 W2 12V, 9AH, 10PCS 12V, 9AH, 10PCS 12V, 9AH, 10PCS 1...
Page 13 - -2 Internal Battery Connection Procedure; Warning: When disconnecting the jumper cables, pull
1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 3 4 5 13 6 – Internal Battery Connection (continued) 6-2 Internal Battery Connection Procedure Place the UPS system in bypass (or turn it completely off) and turn • off the internal battery circuit breaker switch, located on the rear of the UPS system. Remove the...
Page 16 - – Wiring; -2 Wiring Preparation
1 5 9 3 7 11 2 6 10 4 8 12 13 14 16 7 – Wiring DANGER! LETHAL HIGH VOLTAGE HAZARD! All wiring should be performed by a qualified electrician, in accordance with the warnings in this manual and all applicable electrical and safety codes. Incorrect wiring may damage the UPS system severely and cause s...
Page 17 - -3 UPS System Terminal Block Diagram
1 5 9 3 7 11 2 6 10 4 8 12 13 14 Main Input Grounding Terminals R R R S S S T T T N N N + – N Output Bypass Input External Battery Connection + – + – External Battery Cabinet Breaker Switch 17 7 – Wiring (continued) SU80KX and BP480V40C shown for illustration only; consult the battery cabinet’s docu...
Page 18 - -4 External Battery Cabinet Wiring Diagrams; External Battery Cabinets
1 5 9 3 7 11 2 6 10 4 8 12 13 14 TO EXTERNAL BATTERY CABINET 18 7 – Wiring (continued) 7-4 External Battery Cabinet Wiring Diagrams (continued) 7-5 Electrical and Cable Data Input, Bypass Input, Reserve, and Output Output and Battery Battery Circuit Battery Cable Model Input Output Breaker Size Cabl...
Page 19 - -6 External Battery Cabinet Wiring; Section
1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 4 3 6 5 + – + – + – A A B B A 19 7 – Wiring (continued) 7-6 External Battery Cabinet Wiring Warning: External battery cabinets vary. Read the external battery cabinet’s documentation before attempting to connect it to the UPS system. Use only external battery cab...
Page 20 - Warning: Observe proper
1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 4 5 3 A B + – + – R S T N R S T N R S T N Q4 Q2 Q1 Q3 20 7 – Wiring (continued) 7-7 AC Input/Output Wiring (Single UPS) After de-energizing all input and output (AC and DC) of the UPS • system, remove the terminal block cover from the UPS system. If you did not c...
Page 22 - – Operating Modes; Section 9 – Start-Up, Shutdown and Bypass
1 5 9 3 7 11 2 6 10 4 8 12 13 14 22 8 – Operating Modes This section provides a basic description of the UPS system’s operating modes. For more information about switching between operating modes, refer to Section 9 – Start-Up, Shutdown and Bypass . 8-1 Online (Normal) Mode (Single UPS) In online (n...
Page 25 - -1 Control Panel and Breaker Diagrams
1 5 9 3 7 11 2 6 10 4 8 12 13 14 Control Panel Circuit Breaker Switches (UPS System Front Panel) 1 1 2 2 A E F G K A B C D H I J Q4 Q3 Q2 Q1 Output Output Manual Bypass Manual Bypass Bypass Input Bypass Input Main Input Main Input Q3 25 9 – Start-Up, Shutdown and Bypass Warning: The UPS system’s out...
Page 32 - -11 Switching from Manual Bypass to Normal Mode (Parallel UPS)
1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 3 5 4 A Output Manual Bypass Bypass Input Main Input Q2 Q4 Output Output Manual Bypass Manual Bypass Bypass Input Bypass Input Main Input Main Input Q3 Q1 A 32 9 – Start-Up, Shutdown and Bypass (continued) 9-11 Switching from Manual Bypass to Normal Mode (Paralle...
Page 33 - 0 – Display and Configuration; 0-1 Control Panel Diagram; ON Button: Press and hold for 3 seconds to start up the UPS; 0-2 Display Hierarchy
1 5 9 3 7 11 2 6 10 4 8 12 13 14 Control Panel E F G K A B C D H I J 33 10 – Display and Configuration 10-1 Control Panel Diagram “NORMAL” (Green) LED: Illuminated when the UPS input • power is normal.“BATTERY” (Amber) LED: Illuminated when the UPS is in • Battery Backup mode.“BYPASS” (Amber) LED: I...
Page 38 - UPS System “Measure Menu; ESC
1 5 9 3 7 11 2 6 10 4 8 12 13 14 38 10 – Display and Configuration (continued) 10-4 Main Menu (continued) UPS System “Measure Menu 1. Press the enter button ( ) to select “MEASURE” from the main menu. 2. Use the scroll buttons ( or ) to scroll through the available data screens. Press the “ ESC ” bu...
Page 39 - Before changing the setting of each SETUP, you have to login first.
1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 39 10 – Display and Configuration (continued) 10-5 UPS Setup Before changing the setting of each SETUP, you have to login first. Accessing the UPS system setup menu requires a password. From • the login screen, press the enter button ( ) to select whether to log ...
Page 41 - Press “ESC” to return to the “UPS SETUP” menu.
1 5 9 3 7 11 2 6 10 4 8 12 13 14 3 1 41 10 – Display and Configuration (continued) 10-5-1 Bypass Setup (continued) From the “FREQUENCY RANGE” screen, use the scroll buttons • ( , ) to select a bypass frequency range and press the enter button ( ) to confirm the setting. Press “ESC” to return to the ...
Page 42 - Output Voltage
1 5 9 3 7 11 2 6 10 4 8 12 13 14 2 3 4 42 10 – Display and Configuration (continued) 10-5-2 Output Setup (continued) Output Voltage Do not change the default voltage setting as it will negatively affect UPS performance. From the “FREQUENCY” screen, use the scroll buttons ( , ) to select the desired ...
Page 43 - Redundancy
1 5 9 3 7 11 2 6 10 4 8 12 13 14 5 6 43 10 – Display and Configuration (continued) 10-5-2 Output Setup (continued) From the “FREQ CONVERTER MODE” screen, use the scroll buttons ( , ) to select the desired setting and press the enter button ( ) to confirm the setting. In frequency converter mode, the...
Page 44 - Battery Strings
1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 3 44 10 – Display and Configuration (continued) 10-5-3 Battery Setup (continued) Enter the UPS system setup menu. Use the scroll buttons ( , ) to move the cursor to “BATTERY SETUP”, then press the enter button ( ). At UPS startup, you must enter information about...
Page 45 - Battery Next Replace Date
1 5 9 3 7 11 2 6 10 4 8 12 13 14 4 5 6 45 10 – Display and Configuration (continued) 10-5-3 Battery Setup (continued) From the “INSTALL DATE” screen, use the scroll buttons ( , ) to select the desired settings and press the enter button ( ) to confirm the settings. Battery Next Replace Date Use “ ” ...
Page 47 - Parallel Group; Parallel ID
1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 3 47 10-5-5 Parallel Setup Use “ ” or ” ” to select “PARALLEL”, then press ” ” to confirm. Use “ ” or ” ” to select the desired item, then press ” ” to confirm. Parallel Group The parallel group setting tells the UPS that it is operating in parallel. Group 1 is t...
Page 48 - Battery Auto Test
1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 3 48 10 – Display and Configuration (continued) 10-5-6 Control & Test Setup Use “ ” or ” ” to select “CONTROL & TEST”, then press ” ” to confirm. Use “ ” or ” ” to select the desired item, then press ” ” to confirm. Battery Auto Test Use “ ” or ” ” to sel...
Page 49 - Manual Battery Test
1 5 9 3 7 11 2 6 10 4 8 12 13 14 4 5 6 49 10 – Display and Configuration (continued) 10-5-6 Control & Test Setup (continued) Manual Battery Test Press ” ” to execute “MANUAL BAT TEST”. Allows you to run a battery test at a non-scheduled time at the user’s discretion. (This item is only accessibl...
Page 51 - LCD Contrast; Date Format
1 5 9 3 7 11 2 6 10 4 8 12 13 14 3 4 5 51 10 – Display and Configuration (continued) LCD Contrast Use “ ” or ” ” to set the contrast of LCD screen, then press ” ” to confirm. Changes the contrast ratio of the LCD. (This item is user accessible!) 1 is the lowest and 5 is the highest level. 10-5-7 Loc...
Page 52 - Administrator Password
1 5 9 3 7 11 2 6 10 4 8 12 13 14 6 7 8 52 10 – Display and Configuration (continued) 10-5-7 Local Setup (continued) Administrator Password From the “PASSWORD CHANGE” screen, use the scroll buttons ( , ) and the enter button ( ) to select the desired menu choice. Use the scroll buttons ( , ) to selec...
Page 53 - Firmware Version
1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 3 53 10 – Display and Configuration (continued) 10-6 Maintenance Use “ ” or ” ” to select ”MAINTENANCE” in the main menu, then press ” ” to confirm. The first item is the series number of the UPS unit. Use “ ” or ” ” to select the desired item, then press ” ” to ...
Page 54 - Event Log; Advance
1 5 9 3 7 11 2 6 10 4 8 12 13 14 4 5 54 10 – Display and Configuration (continued) 10-6 Maintenance (continued) Event Log Use “ ” or ” ” to read the event log, then press” ” to confirm. Advance Use “ ” or ” ” to select the “ADVANCED” item, then press ” ” to confirm. The “ADVANCED” item includes “cle...
Page 55 - 1 – Communications; 1-1 Communications Interfaces
1 5 9 3 7 11 2 6 10 4 8 12 13 14 SNMPWEBCARD Slot Input Dry Contact Interface Parallel Configuration Port RS-232 Serial Port Output Dry Contact Interface 55 11 – Communications Note: The communications connections described in this section are optional. The UPS system will function properly without ...
Page 56 - 1-5 Auxiliary Dry Contact Input Circuit Diagram
1 5 9 3 7 11 2 6 10 4 8 12 13 14 P1 P2 56 11 – Communications (continued) 11-4 Remote Emergency Power Off (EPO) Circuit Diagram The Remote Emergency Power Off (EPO) input connection (P1) allows you to connect the UPS system to your facility’s EPO circuit. Connecting the UPS system to the EPO circuit...
Page 57 - 1-8 Output Dry Contact Interface Detail; Optional Messages
1 5 9 3 7 11 2 6 10 4 8 12 13 14 57 11 – Communications (continued) 11-8 Output Dry Contact Interface Detail The UPS system has six dry contact output connections. These contacts can be normally open or normally closed. Default Messages Contact Message Description Pin 1-2 Load on inverter The UPS sy...
Page 58 - 1-9 Output Dry Contact Circuit Diagram; Hardware; 1-11 Parallel Configuration Port
1 5 9 3 7 11 2 6 10 4 8 12 13 14 OUTPUT DRY CONTACT 58 11 – Communications (continued) 11-9 Output Dry Contact Circuit Diagram The UPS system has six dry contact output connections. These contacts can be normally open or normally closed. Contacts are rated for 250V AC/28V DC; 8A. 11-10 RS-232 Serial...
Page 59 - 2 – Specifications; 2-1 UPS System Technical Specifications
1 5 9 3 7 11 2 6 10 4 8 12 13 14 59 12 – Specifications 12-1 UPS System Technical Specifications 12-2 UPS System Floor Loading Table 12-3 Battery Pack Floor Loading Table Optional Messages Model SU20KX SU40KX SU60KX SU80KX (Capacity) (20kVA/16kW) (40kVA/32kW) (60kVA/48kW) (80kVA/64kW) Input Input Vo...
Page 60 - 3 – Storage and Service; Storage; Note on Labeling
1 5 9 3 7 11 2 6 10 4 8 12 13 14 60 13 – Storage and Service 14 – Warranty Storage The UPS system must be stored in a clean, secure environment with a temperature less than 40° C (104° F) and a relative humidity less than 90% (non-condensing). Store the UPS system in its original shipping container ...
