Page 2 - G9000 Installation and Operation Manual
Page 3 - INSTALLATION AND OPERATION MANUAL
G9000 Installation and Operation Manual G9000 SERIES INSTALLATION AND OPERATION MANUAL 480/480 V 80/100/160/225/300/500/750 kVA Document No. 4GBA0012 Rev. C P/N 61480-003 August2010
Page 5 - IMPORTANT NOTICE; UNINTERRUPTIBLE POWER SYSTEM; Keep this manual with the UPS equipment.
G9000 Installation and Operation Manual The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should further information be r...
Page 6 - Uninterruptible Power
G9000 Installation and Operation Manual Purpose and Scope of Manual This manual provides information on how to safely install, operate, and maintain your TOSHIBA power electronics product. This manual includes a section on General Safety Instructions that describes the warning labels and symbols tha...
Page 7 - Table of Contents
G9000 Installation and Operation Manual i Table of Contents List of Tables ........................................................................................................................................... ii List of Figures .....................................................................
Page 8 - List of Tables
ii G9000 Installation and Operation Manual List of Tables Table 1.1 UPS installation environment ................................................................................... 4 Table 1.2 Rating of bypass input circuit breaker .......................................................................
Page 9 - List of Figures; Single line diagram
G9000 Installation and Operation Manual iii List of Figures Figure 1.1 Single line diagram – normal operation .................................................................... 8 Figure 1.2 Single line diagram – bypass operation ................................................................... 9...
Page 11 - How to use this Manual; which could result in personal injury or death, if not avoided.; Safety Recommendations:; WARNING
G9000 Installation and Operation Manual 1 How to use this Manual This manual is designed for ease of use, giving the user easy and quick reference to information. This manual uses notice icons to draw attention to the user important information regarding the safe operation and installation of the UP...
Page 12 - INTRODUCTION; WARNING 1; IMPORTANT SAFETY INSTRUCTIONS; SAVE THESE INSTRUCTIONS
2 G9000 Installation and Operation Manual 1 INTRODUCTION The Toshiba Uninterruptible Power Supply System (UPS) is designed to provide many years of reliable protection from power failure, brown-outs, line noise, and voltage transients. To ensure optimum performance of the equipment, follow the manuf...
Page 13 - or injury that may come from the misuse of this equipment.; APPLICATION; WARNING 2; CAUTION
G9000 Installation and Operation Manual 3 In no event will TOSHIBA be responsible or liable for either indirect or consequential damage or injury that may come from the misuse of this equipment. Don’t modify the UPS entirely or partially. Any modifications without authorization by TOSHIBA could resu...
Page 14 - UPS Installation Environment; Item; WARNING 3; NOTE
4 G9000 Installation and Operation Manual The UPS is to be installed in a controlled environment. Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions. Keep the installation environment per standard described as follows: TABLE 1.1 UP...
Page 15 - Rating of Bypass Input Circuit Breaker; WARNING 4
G9000 Installation and Operation Manual 5 This UPS does not include a Bypass input circuit breaker (MCCB) to protect the bypass circuit. The Bypass input circuit breaker (MCCB) is to be field supplied and installed. Recommended Breaker (MCCB)'s Specifications are as follows: TABLE 1.2 Rating of Bypa...
Page 16 - GENERAL; herein are applicable to all models.
6 G9000 Installation and Operation Manual 1.2 GENERAL The Toshiba G9000 UPS is designed to provide continuous and clean electrical power to a critical load. Additionally the UPS monitors power conditions affecting the load. In the event of an input power failure, the UPS will supply power to the cri...
Page 18 - OPERATION OVERVIEW; Load power supplied by each system UPS inverter.
8 G9000 Installation and Operation Manual 1.4 OPERATION OVERVIEW The UPS provides two power paths between the utility source and the critical load. Figure 1.1 shows the path for normal operation, with the load powered by the inverter. Figure 1.2 shows the path for bypass operation, with the load sup...
Page 27 - TLIN
G9000 Installation and Operation Manual 17 FIGURE 1.7.1 Parallel I/F PCB IFAU-08 (80-225kVA) FIGURE 1.7.2 Parallel I/F PCB IFAU-09 (300-750kVA) D A S -8 S O N O F F 1 ... 8 CN99 CN98 TLAIN TLBIN CA1IN CA2IN CB1IN CB2IN D A S -8 S O N O F F 1 ... 8 CN941 CA...
Page 28 - LCD Touch Panel Monitor Display
18 G9000 Installation and Operation Manual FIGURE 1.8 MAIN PCB UPGR-M 15. SW352L S/W switch 14. SW2BOOT switch 11. SW1RESET switch Description of Figures 1.4.1-5 to 1.8: 1. LCD Touch Panel Monitor Display The Liquid Crystal Display (LCD) Touch Panel Monitor Display indicates power flow, measured val...
Page 32 - AC INPUT
22 G9000 Installation and Operation Manual TABLE 1.5.a Detail of Specifications Rated Output kVA 80 100 160 225 300 500 750 Rated Output kW 72 90 144 202.5 300 500 750 AC INPUT Configuration 3 phase, 3 wire Voltage 480 V (+15% to -20%) Frequency 60 Hz (+/-10%) Power Factor >.99 Lagging at 25% – 1...
Page 33 - AC OUTPUT; ENVIRONMENTAL
G9000 Installation and Operation Manual 23 Rated Output kVA 80 100 160 225 300 500 750 Batt. Capacity Required at Full Load Output 75 kWB 94 kWB 149 kWB 210 kWB 311 kWB 518 kWB 776 kWB Number of Cells 240 AC OUTPUT Configuration 3 phase, 3 wire Voltage 480 V Voltage Regulation ±1% (0 – 100% balanced...
Page 34 - MONITORING; UNIT
24 G9000 Installation and Operation Manual Rated Output kVA 80 100 160 225 300 500 750 Enclosure NEMA 1 Audible Noise 70 dB @ 1 m 73 dB @ 1 m Listings/Standards UL; cUL; FCC Class A-Article 47 – Part 15 B; ISO 9001; ISO14001; ANSI C62.41 (IEEE 587 Cat. B) UL; cUL; IEC 62040-2; ISO 9001; ISO14001; AN...
Page 36 - OPERATOR CONTROLS AND INDICATORS
26 G9000 Installation and Operation Manual 2 OPERATOR CONTROLS AND INDICATORS The G9000 Series operator controls and indicators are located as follows (Door exterior) : FIGURE 2.1 Operation/Display Panel (Front panel) 8 3 2 1 7 4 5 6
Page 37 - LED DISPLAY; Illuminates in overload condition.
G9000 Installation and Operation Manual 27 2.1 LED DISPLAY 1) Load on inverter [ LOAD ON INVERTER ](green) Illuminates when power is supplied from inverter to the critical load. (Indicates the state of inverter transfer switch "52C".) 2) Battery operation [ BATTERY OP. ](orange) Illuminates ...
Page 38 - Menu; Main screen; OPERATION MENU
28 G9000 Installation and Operation Manual 2.3 LIQUID CRYSTAL DISPLAY (8) The Liquid Crystal Display (LCD) touch panel indicates power flow, measured values, operational guidance, data records and error messages. The LCD panel has a back -light which facilitates viewing in different ambient lighting...
Page 39 - MEASUREMENT MENU
G9000 Installation and Operation Manual 29 FIGURE 2.3.1 Startup/Shutdown Guidance FIGURE 2.3.2 Startup guidance FIGURE 2.3.3 Shutdown guidance Follow Startup/Shutdown guidance accordingly. B) MEASUREMENT MENU (FIGURES 2.4.1 to 2.4.3) This screen shows details of measured values. Input and Output val...
Page 40 - C) OPERATION MENU; Remote/Local operation select
30 G9000 Installation and Operation Manual FIGURE 2.4.2 Output values FIGURE 2.4.3 Values in Battery operation C) OPERATION MENU (FIGURES 2.5.1 to 2.5.2) This screen prompts the user to select: (a) whether the start & stop operation will be performed by local or remote operation; (b) date & ...
Page 41 - FIGURE 2.6.2
G9000 Installation and Operation Manual 31 D) LOG MENU (FIGURES 2.6.1 to 2.6.3) This LOG MENU displays two Touch icons in EVENT LOG and BATTERY LOG. Pressing the EVENT LOG icon, up to 50 condition/operation records will be displayed. Press ▲ or ▼ button for page turning. Pressing the BATTERY LOG ico...
Page 42 - Input Power Failure; Fault Indication; condition has occurred.
32 G9000 Installation and Operation Manual 2.3.2 Input Power Failure During an Input Power Failure, the UPS inverter will be powered by the UPS batteries. The following will be displayed on the main and measurement screen (Indication of battery operation and remaining battery time). FIGURE 2.7.1 Mai...
Page 44 - EXTERNAL SIGNAL TERMINAL BLOCK; UPS
34 G9000 Installation and Operation Manual 2.4 EXTERNAL SIGNAL TERMINAL BLOCK The UPS is equipped with a series of input/output terminals for external annunciation of alarms and for remote access of certain UPS functions. The layout of terminals is sh own in Figure 2.10.1 and 2.10.2 with a functiona...
Page 46 - Details of output alarm contacts : TN2; User supplied
36 G9000 Installation and Operation Manual A) Output Contacts (for external alarm annunciation) Output contacts consist of form “A”(NO) dry type contacts. Rated capacity of all output contacts is NEC Class2 (30Vdc/1Adc). All dry contacts should be operated at their rated values or lower. Figure 2.1 ...
Page 48 - Details of input contacts for remote access : TN1; Terminals 7 to 8
38 G9000 Installation and Operation Manual Details of input contacts for remote access : TN1 Terminals 7 to 8 Remote "Inverter Start" input terminal (IN1) Used to start inverter from a remote location. UPS must be programmed for remote operation. Refer to Operations Menu for procedure. Termi...
Page 49 - RemotEyeII INTRODUCTION; The; RemotEyeII; * Consult Toshiba International Corporation for details on
G9000 Installation and Operation Manual 39 2.5 RemotEyeII INTRODUCTION The “RemotEyeII”* is available as a UPS system monitoring tool. The RemotEyeII supplies a network function to monitor UPS units via Simple Network Management Protocol (SNMP) and Hypertext Transfer Protocol (HTTP) methods. The Rem...
Page 51 - Back of the front left door (Main cabinet)
G9000 Installation and Operation Manual 41 FIGURE 2.13.3 Configuration of the RemotEyeII (Overview: 500-750kVA) * Consult Toshiba International Corporation for details on “ RemotEyeII ” monitoring software and its capabilities. Back of the front left door (Main cabinet) DPAU-81 (SW1) Cable1 (provide...
Page 53 - Note 12VDC exposed
G9000 Installation and Operation Manual 43 The parts (included RemotEyeII) for UPS monitoring are listed below. TABLE 2-1 Parts list for UPS monitoring Parts No. Part name Qt’y 1 PSAU-60* :Power supply PCB (PS1) 1 2 3BBA0083P001 :Cable1 1 3 RemotEyeII module 1 4 D-sub 9-pin to RJ45 Cable:Cable2 1 5 ...
Page 54 - CONNECTOR DEFINITION
44 G9000 Installation and Operation Manual 2.6 CONNECTOR DEFINITION FIGURE 2.18 The connector (CN1) of PSAU-60 (PS1) FIGURE 2.19 The terminal block (TN) of PSAU-60 (PS1) FIGURE 2.20 The connector (CN44) of PSAU-60 (PS1) FIGURE 2.21 The connector (CN27) of DPAU-60 (SW1) D5 Description Pin 1 RXD Recei...
Page 55 - INSTALLATION AND OPERATION; Do not transport UPS cabinet laid horizontally.; PROHIBIT
G9000 Installation and Operation Manual 45 3 INSTALLATION AND OPERATION 3.1 TRANSPORTATION AND INSTALLATION TABLE 3.1 How to transport and install the system Transportation Installation Transport unit with forklift. If carry by overhead crane, use four M12 eyebolts. (Not provided) Using the pre-dril...
Page 60 - manufacturer's instructions for both crimp tool and lug
50 G9000 Installation and Operation Manual TABLE 3.5 Crimp Type Compression Lug WIRE SIZE WIRE STRAND RECOMMENDATION CRIMP TOOL REQUIRED BURNDY TYPE Y35 OR Y46 (CODE) CLASS VENDOR CAT. NO. COLOR KEY DIE INDEX 1 AWG B I BURNDY ILSCO BURNDY YA1C CRA-1L YA25-LB GREEN GREEN --- 11 / 375 11 / 375 1019 1/...
Page 62 - Detailed Power Terminals
52 G9000 Installation and Operation Manual FIGURE 3.2.2. Diagram of input/output bus bars and terminal blocks (300kVA) Location of bus bars and terminal blocks (Bottom/Top/Left Side Entry) Detailed Power Terminals H=80.7 ” (2050mm) D=32.7” (830.6mm) 15.8" (400) 7 8 .7 " (2 0 0 0 ) 51.2" ...
Page 65 - BUS BAR DETAIL
G9000 Installation and Operation Manual 55 FIGURE 3.3.1 Detail of the main cabinet bus bars (300kVA) BUS BAR DETAIL (TOP VIEW) BUS BAR DETAIL (TOP VIEW)
Page 68 - ALTERN
58 G9000 Installation and Operation Manual FIGURE 3.4.1 Bus bar connection between main cabinet and landing cabinet (300kVA) Landing Cabinet Main Cabinet BUS BAR CONNECTION (TOP VIEW) ALTERN ATE ALTERNATE BUS BAR CONNECTION (TOP VIEW)
Page 71 - DC Breaker for Battery
G9000 Installation and Operation Manual 61 FIGURE 3.5 Diagram of Power W ire & Control W ire Inter-Connect between UPS and Battery UVR DC Breaker for Battery 2
Page 77 - OPERATING PROCEDURES; Circuit protectors location
G9000 Installation and Operation Manual 67 EMB CPMS CPMC 3.4 OPERATING PROCEDURES For Parallel Operation system, refer to section “D) MMS Start-up Procedure”. (Parallel Operation system is herein after MMS [Multi Module System]) A) Start-up Procedure Before the UPS startup, the internal Bypass line ...
Page 79 - Bypass Operation Procedure; OP” icon on the LCD.
G9000 Installation and Operation Manual 69 C) Bypass Operation Procedure ** Transfer from Inverter to Bypass 1. Check for “SYNC” on the LCD. 2. Press the "START/ST OP” icon on the LCD. 3. Follow the “SHUTDOWN GUIDANCE” and Press the "STOP" icon on the LCD. ** Transfer from bypass to inve...
Page 81 - RESPONSE TO UPS FAILURE; Note
G9000 Installation and Operation Manual 71 4 RESPONSE TO UPS FAILURE Depress “SILENCE ALARM” icon on Main Menu. Refer to the list of fault codes in section 6.0 for error description. Take necessary action according to display guidance. When faults happen, contact the Authorized Toshiba Service Repre...
Page 82 - PARTS REPLACEMENT; regarding the replacement of parts.; B) UPS Component Parts; specific recommendations.
72 G9000 Installation and Operation Manual 5 PARTS REPLACEMENT Contact Toshiba International Corporation or its authorized service representatives on all issues regarding the replacement of parts. A) Battery Battery lifetime may vary according to the frequency of use and the average ambient operatin...
Page 83 - FAULT CODES
G9000 Installation and Operation Manual 73 6 FAULT CODES This section covers fault codes, their description and required action. At time of error : Verify and record the occurrence of the alarm. Note details of alarm message displayed on the LCD display panel. Contact Toshiba International Corporati...
Page 84 - Failure Code List
74 G9000 Installation and Operation Manual Failure Code List Table 6.1 Fault Code Note 3 Note 1 Note 2 Code indication Status message Meaning Guidance Buzzer External relay contact Failure lamp UA801 AC INPUT VOLTAGE OUT OF RANGE Input line voltage is out of the specified range. CHECK INPUT POWER SO...
Page 90 - DAILY INSPECTION; How to perform daily inspection
80 G9000 Installation and Operation Manual 7 DAILY INSPECTION Please perform the daily inspection while the UPS is running. The daily inspection items are shown in Table 7.1. The customers can only inspect exterior or environment of cabinet. When the customers want to perform the detailed inspection...
Page 91 - APPENDIX A Installation Planning Guides (IPG); Installation Planning Guide for 80kVA UPS; Standard System: 480V Input, 480V Output; General Mechanical Information; TOSHIBA
G9000 Installation and Operation Manual 81 APPENDIX A Installation Planning Guides (IPG) Installation Planning Guide for 80kVA UPS Standard System: 480V Input, 480V Output General Mechanical Information Dimensions (W x D x H) Weight Floor Loading Approximate Full-Load Heat Rejection Mechanical Clear...
Page 92 - Installation Planning Guide for 100kVA UPS
82 G9000 Installation and Operation Manual Installation Planning Guide for 100kVA UPS Standard System: 480V Input, 480V Output General Mechanical Information Dimensions (W x D x H) Weight Floor Loading Approximate Full-Load Heat Rejection Mechanical Clearance (Inches)from UPS for Ventilation and Mai...
Page 93 - Installation Planning Guide for 160kVA UPS
G9000 Installation and Operation Manual 83 Installation Planning Guide for 160kVA UPS Standard System: 480V Input, 480V Output General Mechanical Information Dimensions (W x D x H) Weight Floor Loading Approximate Full-Load Heat Rejection Mechanical Clearance (Inches)from UPS for Ventilation and Mai...
Page 94 - Installation Planning Guide for 225kVA UPS
84 G9000 Installation and Operation Manual Installation Planning Guide for 225kVA UPS Standard System: 480V Input, 480V Output General Mechanical Information Dimensions (W x D x H) Weight Floor Loading Approximate Full-Load Heat Rejection Mechanical Clearance (Inches)from UPS for Ventilation and Mai...
Page 95 - Installation Planning Guide for 300kVA UPS
G9000 Installation and Operation Manual 85 Installation Planning Guide for 300kVA UPS Standard System: 480V Input, 480V Output General Mechanical Information Dimensions (W x D x H) Weight Floor Loading Approximate Full-Load Heat Rejection Mechanical Clearance (Inches)from UPS for Ventilation and Mai...
Page 96 - Installation Planning Guide for 500kVA UPS
86 G9000 Installation and Operation Manual Installation Planning Guide for 500kVA UPS Standard System: 480V Input, 480V Output General Mechanical Information Dimensions (W x D x H) Weight Floor Loading Approximate Full-Load Heat Rejection Mechanical Clearance (Inches)from UPS for Ventilation and Mai...
Page 97 - Installation Planning Guide for 750kVA UPS
G9000 Installation and Operation Manual 87 Installation Planning Guide for 750kVA UPS Standard System: 480V Input, 480V Output General Mechanical Information Dimensions (W x D x H) Weight Floor Loading Approximate Full-Load Heat Rejection Mechanical Clearance (Inches)from UPS for Ventilation and Mai...
Page 100 - INDUSTRIAL DIVISION
INDUSTRIAL DIVISION 13131 West Little York Rd., Houston, TX 77041 Tel: 713/466-0277 Fax 713/466-8773 US 877/867-8773 Canada 800/872-2192 Mexico 01/800/527-1204 www.toshiba.com/ind Printed in Japan
