Toro 360 - Manual

Toro 360

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Table of Contents:

  • Page 2 – This page is intentionally blank.
  • Page 3 – Table Of Contents; Chapter 2 -- Product Records and Maintenance
  • Page 5 – Chapter 1; Safety; Table of Contents; Safety
  • Page 6 – General Safety Instructions; To reduce the potential for injury or death, com-; Before Operating
  • Page 7 – While Operating
  • Page 8 – Maintenance and Service
  • Page 10 – Safety and Instruction Decals; Numerous safety and instruction decals are affixed to
  • Page 11 – Chapter 2; Product Records and Maintenance; Product
  • Page 12 – Equivalents and Conversions
  • Page 13 – Torque Specifications; reduced by 25% for lubricated fasteners; Fastener Identification
  • Page 16 – Other Torque Specifications; Grade 5; Conversion Factors
  • Page 17 – Chapter 3; Kubota Diesel Engine; Kubota
  • Page 18 – Specifications
  • Page 19 – General Information; Operator’s Manual
  • Page 20 – Adjustments; Adjust Throttle Control; FAST
  • Page 22 – Service and Repairs; Air Cleaner Assembly; Figure 2; FRONT; Vacuator
  • Page 24 – Exhaust System; Figure 3
  • Page 25 – CAUTION
  • Page 26 – Fuel System; Figure 5
  • Page 27 – DANGER
  • Page 28 – Radiator; Do not open radiator cap or drain coolant if the
  • Page 30 – Engine
  • Page 31 – When removing engine assembly, make sure lift
  • Page 35 – Chapter 4; Hydraulic System; Hydraulic System
  • Page 37 – IMPORTANT: Do not push the machine faster than; Relieving Hydraulic System Pressure
  • Page 38 – Traction Circuit Component Failure
  • Page 39 – Hydraulic Hoses; WARNING
  • Page 43 – Hydraulic Schematics; The hydraulic schematics for Groundsmaster 360 ma-
  • Page 44 – Hydraulic Flow Diagrams; Traction; Groundsmaster
  • Page 47 – WD Machine
  • Page 58 – Special Tools; Hydraulic Pressure Test Kit
  • Page 59 – 0 GPM Hydraulic Tester (Pressure and Flow)
  • Page 60 – High Flow Hydraulic Filter Kit
  • Page 61 – Troubleshooting; General Hydraulic System Problems; Problem
  • Page 62 – Traction Circuit Problems
  • Page 64 – PTO Circuit Problems
  • Page 65 – Steering and Lift/Lower Circuit Problems
  • Page 67 – Traction System Operation Testing
  • Page 68 – Charge Relief Valve Pressure Test (Using Pressure Gauge); MACHINE SHOWN
  • Page 70 – Traction Relief Valve Pressure Test (Using Pressure Gauge); Port C; WD Machine
  • Page 82 – PTO Pressure Valve Test (Using Pressure Gauge)
  • Page 84 – Implement Relief Pressure Test (Using Pressure Gauge)
  • Page 88 – Lift Cylinder Internal Leakage Test; CHECK; RETRACTING
  • Page 90 – Check Hydraulic Lines and Hoses
  • Page 91 – Flush Hydraulic System
  • Page 92 – WD Machines
  • Page 94 – Charge Hydraulic System
  • Page 96 – Hydraulic Tank
  • Page 98 – Rear Wheel Motors; Before disconnecting or performing any work on; stop engine, engage parking brake and remove key
  • Page 102 – Wheel Motor Service; The wheel motors used on the Groundsmaster
  • Page 104 – Traction Linkage Assembly
  • Page 108 – Transmission
  • Page 112 – Transmission Service
  • Page 115 – (95 mm) flange head screws that secure pump body to
  • Page 120 – Remove PTO shaft assembly from transmission; Remove final friction plate from transmission pump
  • Page 123 – Carefully remove swash plates from transmission
  • Page 134 – CrossTrax
  • Page 136 – AWD Control Manifold Service (4WD Machines); The ports on the CrossTrax AWD control man-
  • Page 137 – For cartridge valve service procedures, see Control
  • Page 138 – Control Manifold Cartridge Valve Service
  • Page 140 – Gear Pump
  • Page 142 – Gear Pump Service; IMPORTANT: When clamping the pump in a vise,
  • Page 146 – Steering Control Valve
  • Page 148 – Steering Control Valve Service
  • Page 150 – Steering Cylinder
  • Page 154 – Steering Cylinder Service; IMPORTANT: Prevent damage when clamping the
  • Page 158 – Steering Control Manifold Service (4WD Machines); The ports on the steering control manifold are
  • Page 160 – Deck Lift Manifold
  • Page 162 – Deck Lift Manifold Service; The ports on the deck lift manifold are marked
  • Page 164 – Lift Cylinder
  • Page 166 – Lift Cylinder Service
  • Page 170 – UP
  • Page 172 – Oil Cooler
  • Page 175 – Chapter 5; Electrical System; Electrical System
  • Page 178 – Multimeter
  • Page 179 – Battery Terminal Protector
  • Page 180 – Remove all jewelry, especially rings and
  • Page 188 – TEC Controller Logic Chart (Machines with 4WD); Start
  • Page 189 – Starting Problems
  • Page 191 – General Run and Transport Problems
  • Page 192 – Cutting Deck Operating Problems
  • Page 193 – Wheel Steer Operating Problems (4WD Machines)
  • Page 194 – Electrical System Quick Checks; Voltage Measured; Charging System Test; At least 0.50 volt over initial battery voltage.; Glow Plug System Test
  • Page 195 – Check Operation of Interlock Switches; Check the operation of the interlock switches
  • Page 196 – Traction Neutral Sensor
  • Page 197 – Parking Brake Sensor
  • Page 199 – Ignition Switch
  • Page 200 – Indicator Lights
  • Page 201 – Hour Meter
  • Page 204 – Operator Cab Fuses (4WD Machines with Operator Cab); Fuse Testing
  • Page 205 – PTO Switch
  • Page 206 – Deck Lift Switch
  • Page 208 – Air Conditioning Switch (4WD Machines with Operator Cab)
  • Page 209 – Windshield Washer/Wiper Switch (4WD Machines with Operator Cab)
  • Page 211 – Seat Switch
  • Page 215 – Standard Control Module Logic Chart (2WD Machines)
  • Page 217 – Fusible Links; Testing
  • Page 218 – PTO Solenoid Valve Coil
  • Page 219 – Hydraulic Solenoid Valve Coils
  • Page 222 – High Temperature Warning Switch (Machines without Operator Cab)
  • Page 223 – High Temperature Shutdown Switch (Machines without Operator Cab)
  • Page 224 – Dual Temperature Switch (Machines with Operator Cab)
  • Page 225 – Oil Pressure Switch; should
  • Page 226 – Fuel Pump
  • Page 227 – Fuel Stop Solenoid; In Place Testing
  • Page 229 – Removal
  • Page 230 – Hydraulic Manifold Solenoid Valve Coils
  • Page 232 – Battery Service
  • Page 235 – Chapter 6; Chassis; Chassis
  • Page 237 – The Operator’s Manual provides information regarding
  • Page 238 – Wheel Hub Puller
  • Page 239 – Brake Adjustment; After servicing the brakes, always check the
  • Page 240 – Wheel Alignment
  • Page 242 – Wheels
  • Page 243 – Before raising the machine, review and follow
  • Page 244 – Brake Service
  • Page 248 – Brake Cables
  • Page 252 – Rear Steering Fork
  • Page 253 – Support steering fork assembly when removing
  • Page 256 – Front Steering Fork
  • Page 260 – Front Steering Assembly
  • Page 264 – Rear Steering Assembly
  • Page 267 – Steering Assembly Bushing Service
  • Page 268 – Frame Assembly
  • Page 270 – Steering Column
  • Page 272 – PTO Drive Shaft
  • Page 274 – PTO Drive Shaft Cross and Bearing Service
  • Page 276 – Cutting Deck Lift Assembly
  • Page 278 – Control Console
  • Page 280 – Storage Compartment (Machines without Operator Cab)
  • Page 282 – Operator Seat
  • Page 283 – If seat switch service is necessary, remove seat
  • Page 284 – Operator Seat Service (Machines without Operator Cab)
  • Page 286 – Operator Seat Service (Machines with Operator Cab)
  • Page 288 – Hood
  • Page 291 – Chapter 7; Cutting Deck; Cutting Deck
  • Page 292 – Cutting Deck Specifications
  • Page 293 – Factors That Can Affect Cutting Performance; Factor
  • Page 295 – Blade Stopping Time
  • Page 296 – Cutting Deck Removal and Installation
  • Page 297 – Be careful when connecting the pull links to the
  • Page 298 – Idler Assembly; Figure 4
  • Page 300 – Blade Spindle
  • Page 302 – Blade Spindle Service
  • Page 304 – Gearbox
  • Page 306 – Cutting Deck Pull Links
  • Page 307 – Be careful when removing the pull links from the
  • Page 309 – Chapter 8; Operator Cab; Operator
  • Page 312 – Air Conditioning Compressor
  • Page 314 – Roof Assembly
  • Page 316 – Air Conditioning Condenser Assembly; The air conditioning system is under high pres-
  • Page 318 – Heater/Evaporator Assembly
  • Page 320 – Windshield Wiper; Figure 9
  • Page 322 – Storage Compartment
  • Page 323 – Chapter 9; Foldout Drawings; Foldout Drawings
  • Page 325 – Hydraulic Schematic
  • Page 328 – Electrical Schematic
  • Page 332 – Wire Harness Drawing
  • Page 333 – Wire Harness Diagram
  • Page 338 – Operator Cab Interconnect
Loading the manual

PART NO. 11184SL

Service Manual

Groundsmaster 360

Preface

The purpose of this publication is to provide the service
technician with information for troubleshooting, testing
and repair of major systems and components on the
Groundsmaster 360.

REFER TO THE OPERATOR’S MANUAL FOR OPER-
ATING,

MAINTENANCE

AND

ADJUSTMENT

INSTRUCTIONS. Space is provided in Chapter 2 of this
book to insert the Operator ’s Manual and Parts Catalog
for your machine. Replacement Operator ’s Manuals
and Parts Catalogs are available on the internet at
www.Toro.com.

The Toro Company reserves the right to change product
specifications or this publication without notice.

This safety symbol means DANGER, WARNING
or CAUTION, PERSONAL SAFETY INSTRUC-
TION. When you see this symbol, carefully read
the instructions that follow. Failure to obey the
instructions may result in personal injury.

NOTE: A NOTE will give general information about the
correct operation, maintenance, service, testing or
repair of the machine.

IMPORTANT: The IMPORTANT notice will give im-
portant instructions which must be followed to pre-
vent damage to systems or components on the
machine.

E

The Toro Company -- 2011

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Summary

Page 2 - This page is intentionally blank.

Groundsmaster 360 This page is intentionally blank.

Page 3 - Table Of Contents; Chapter 2 -- Product Records and Maintenance

Groundsmaster 360 Table Of Contents Chapter 1 -- Safety General Safety Instructions 1 -- 2 . . . . . . . . . . . . . . . . . . Jacking Instructions 1 -- 5 . . . . . . . . . . . . . . . . . . . . . . . . . Safety and Instruction Decals 1 -- 6 . . . . . . . . . . . . . . . . Chapter 2 -- Product Recor...

Page 5 - Chapter 1; Safety; Table of Contents; Safety

Groundsmaster 360 Page 1 -- 1 Safety Chapter 1 Safety Table of Contents GENERAL SAFETY INSTRUCTIONS 2 . . . . . . . . . . . . Before Operating 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . While Operating 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance and Service...

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