Toro MDX-D - Manual

Workman MDX--D Page 1 -- 2 Safety Safety Instructions Workman MDX--D vehicles are designed and tested to offer safe service when operated and maintained pro- perly. Although hazard control and accident prevention partially are dependent upon the design and configura- tion of the machine, these facto...

Workman MDX--D Page 1 -- 3 Safety While Operating 1. Sit on the operator seat when starting and operating the vehicle. 2. Before starting the engine: A. Sit on operator’s seat and depress the brake ped- al. Make sure that the parking brake is released. B. Turn ignition switch to the ON position. Whe...

Workman MDX--D Page 1 -- 4 Safety Jacking and Other Instructions Jack Vehicle DANGER POTENTIAL HAZARD  A vehicle that is not properly supported may become unstable. WHAT CAN HAPPEN  The vehicle may move or fall. Personalinjury or damage to the machine may result. HOW TO AVOID THE HAZARD  Make sur...

Workman MDX--D Page 1 -- 5 Safety Transaxle Neutral Position When performing routine maintenance and/or engine testing, the transaxle must be shifted into the neutral position. 1. Park machine on a level surface, stop engine, set parking brake and remove key from the ignition switch. 2. Move shift l...

Workman MDX--D Page 1 -- 6 Safety Safety and Instruction Decals Numerous safety and instruction decals are affixed to your Workman. If any decal becomes illegible or dam- aged, install a new decal. Part numbers are listed in the Parts Catalog. Order replacement decals from your Au- thorized Toro Dis...

Workman MDX--D Page 2 -- 1 Product Records and Maintenance Chapter 2 Product Records and Maintenance Table of Contents PRODUCT RECORDS 1 . . . . . . . . . . . . . . . . . . . . . . . . . MAINTENANCE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EQUIVALENTS AND CONVERSIONS 2 . . . . ....

0.09375 Workman MDX--D Page 2 -- 2 Product Records and Maintenance Equivalents and Conversions

Workman MDX--D Page 2 -- 3 Product Records and Maintenance Torque Specifications Recommended fastener torque values are listed in the following tables. For critical applications, as determined by Toro, either the recommended torque or a torque that is unique to the application is clearly identified ...

Workman MDX--D Page 2 -- 6 Product Records and Maintenance Other Torque Specifications SAE Grade 8 Steel Set Screws Thread Size Recommended Torque Square Head Hex Socket 1/4 -- 20 UNC 140 + 20 in--lb 73 + 12 in--lb 5/16 -- 18 UNC 215 + 35 in--lb 145 + 20 in--lb 3/8 -- 16 UNC 35 + 10 ft--lb 18 + 3 ft...

Workman MDX--D Page 3 -- 1 Diesel Engine Chapter 3 Diesel Engine Table of Contents SPECIFICATIONS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL INFORMATION 3 . . . . . . . . . . . . . . . . . . . . . Operator’s Manual 3 . . . . . . . . . . . . . . . . . . . . . . . . . . ADJUSTME...

Workman MDX--D Page 3 -- 2 Diesel Engine Specifications Item Description Make / Designation Kubota water--cooled, Diesel, Model Z602--E3B Number of Cylinders 2 Bore x Stroke 2.83” x 2.9” (72mm x 73.6mm) Total Displacement 36.55 in 3 (599 cc) Compression Ratio 24.0:1 Firing Order 1 (closest to gear c...

Workman MDX--D Page 3 -- 3 Diesel Engine General Information This Chapter gives information about specifications, maintenance, troubleshooting, testing and repair of the diesel engine used in the Workman MDX--D. Most repairs and adjustments require tools which are commonly available in many service ...

Workman MDX--D Page 3 -- 5 Diesel Engine Adjustments Adjust Throttle Cable Proper throttle operation is dependent upon proper ad- justment of throttle control. Make sure throttle control is operating properly. NOTE: The shoulder bolt that secures the throttle cable to the engine speed control lever ...

Workman MDX--D Page 3 -- 6 Diesel Engine Service and Repairs Air Cleaner Figure 3 1. Air cleaner assembly 2. Carriage screw (2 used) 3. Air intake hose 4. Air cleaner mounting bracket 5. Air inlet hood 6. Flange nut (2 used) 7. Hose clamp (2 used) 8. Throttle cable 9. Shoulder bolt 10. Throttle cabl...

Workman MDX--D Page 3 -- 8 Diesel Engine Exhaust System Figure 6 1. Engine 2. Exhaust header 3. Coupler spring (2 used) 4. Flange nut (4 used) 5. Muffler 6. Hex nut (4 used) 7. Exhaust gasket 8. Flange head screw (4 used) 9. Lock washer (4 used) FRONT RIGHT 2 3 4 5 1 4 3 8 6 7 9

Workman MDX--D Page 3 -- 9 Diesel Engine Exhaust System Removal (Fig. 6) 1. Park machine on a level surface, stop the engine, en- gage parking brake and remove the key from the ignition switch. 2. Raise and support cargo bed to access exhaust sys- tem. CAUTION The muffler and exhaust pipe may be hot...

Workman MDX--D Page 3 -- 10 Diesel Engine Fuel Tank 1. Seat 2. Fuel tank 3. Fuel hose (to fuel separator) 4. Fuel hose (return from engine) 5. Seat base 6. Web strapping 7. Hex head flange screw (8 used) 8. Flat washer (8 used) 9. Parking brake support 10. Shift bracket Figure 7 FRONT RIGHT 6 9 7 5 ...

Workman MDX--D Page 3 -- 12 Diesel Engine Radiator Figure 9 1. Surge tank 2. Tank cap 3. Radiator 4. Washer head screw (2 used) 5. Flange nut (3 used) 6. Cap 7. Cap decal 8. Filler neck 9. Lower radiator hose 10. Upper radiator hose 11. Straight hose 12. Hose clamp (6 used) 13. Carriage screw (3 use...

Workman MDX--D Page 3 -- 14 Diesel Engine Engine Figure 12 1. Engine 2. Engine wire harness connector 3. Hex nut 4. Negative battery cable 5. Engine wire harness connector 6. Lock washer 7. Flange head screw (8 used) 8. Hex nut (4 used) 9. Lock washer (4 used) 10. Exhaust header 11. Flange nut (4 us...

Workman MDX--D Page 3 -- 18 Diesel Engine Engine Clutch Adapter Figure 17 1. Drive belt 2. Cap screw 3. Flange washer 4. Drive clutch 5. Cap screw (5 used) 6. Clutch adapter 7. Engine assembly 2 5 6 4 7 3 1 FRONT RIGHT 17 to 22 ft--lb (23 to 29 N--m) Loctite #242 Removal (Fig. 17) 1. Park machine on...

Workman MDX--D Drive Train Page 4 -- 1 Chapter 4 Drive Train Table of Contents SPECIFICATIONS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL INFORMATION 3 . . . . . . . . . . . . . . . . . . . . . Operator’s Manual 3 . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE TRAIN ...

Workman MDX--D Page 4 -- 4 Drive Train Drive Train Operation Clutch System Operation Figure 1 v 1. Drive clutch 2. Driven clutch 3. Moveable sheave (drive clutch) 4. Fixed sheave (drive clutch) 5. Moveable sheave (driven clutch) 6. Spring 7. Fixed sheave (driven clutch) 8. CVT drive belt 5 3 1 4 6 2...

Workman MDX--D Drive Train Page 4 -- 5 Drive Clutch Operation The operation of the drive clutch is affected by engine shaft speed. With the engine not turning, the CVT drive belt rests low within the drive clutch sheaves as the pres- sure of the spring holds the sheaves apart. As the en- gine increa...

Workman MDX--D Page 4 -- 6 Drive Train Driven Clutch Operation The operation of the driven clutch is affected by trans- axle load. When the vehicle is stopped, the drive belt is held at the outer diameter of the driven clutch sheaves from the pressure of the spring pushing the moveable sheave agains...

Workman MDX--D Drive Train Page 4 -- 7 Special Tools Order special tools from your Toro Distributor. Drive Clutch Removal Tool This tool is required to remove the drive clutch from the tapered drive shaft of the engine. It is placed in the threaded hole of the fixed clutch sheave after the clutch re...

Workman MDX--D Page 4 -- 8 Drive Train Troubleshooting Clutch Problem Possible Cause Poor upshifting. Governed engine speed is adjusted too low. Drive and/or driven clutch assemblies have accumulation of dirt or debris. Drive belt is worn. Clutch sheaves are worn or damaged. Poor downshifting. Drive...

Workman MDX--D Drive Train Page 4 -- 9 Adjustments Adjust Shift Cables 1. Park machine on a level surface, stop engine, set parking brake and remove key from the ignition switch. Raise and support cargo box. 2. Set the shift lever into the Neutral position. Rotate driven clutch to insure transmissio...

Workman MDX--D Page 4 -- 10 Drive Train Service and Repairs Drive Clutch 1. Engine 2. Clutch adapter 3. Cap screw (5 used) 4. Drive belt 5. Drive clutch 6. Flange washer 7. Cap screw Figure 7 v FRONT RIGHT 17 to 22 ft--lb (23 to 29 N--m) Loctite #242 1 2 6 4 7 5 3

Workman MDX--D Page 4 -- 12 Drive Train Drive Clutch Service Figure 8 v 105 to 120 in--lb (12 to 13.5 N--m) 40 to 50 in--lb (4.6 to 5.6 N--m) 1. Flange head screw (6 used) 2. Cover 3. Compression spring 4. Limiter shim 5. Shoulder screw (3 used) 6. Lock nut (3 used) 7. Clutch weight (3 used) 8. Spid...

Workman MDX--D Page 4 -- 14 Drive Train Driven Clutch Driven Clutch Removal (Fig. 13) 1. Park machine on a level surface, stop engine, set parking brake and remove key from the ignition switch. Raise and support cargo box. 2. Remove muffler from the vehicle (see Exhaust Sys- tem in the Service and R...

Workman MDX--D Drive Train Page 4 -- 15 Driven Clutch Service 1. Use a suitable press to compress the clutch spring enough to allow removal of the retaining ring. 2. Remove retaining ring. 3. Carefully, allow the spring to extend fully. 4. Remove outer spring retainer, spring and inner spring retain...

Workman MDX--D Page 4 -- 16 Drive Train Transaxle 1. Transaxle assembly 2. Driven clutch 3. Parking brake cable (2 used) 4. Shift cable (2 used) 5. Hardened washer (4 used) 6. Stepped washer 7. Flange nut (4 used) 8. Cap screw 9. Brake drum (2 used) 10. Cap screw (4 used) 11. Cap screw (4 used) 12. ...

Workman MDX--D Page 4 -- 20 Drive Train Transaxle Service 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 57 53 54 55 57 58 59 25 23 22 21 19 17 16 56 15 1 2 3 4 5 6 7 8 9 10 20 24 26 27 28 29 30 11 12 13 14 52 55 26 38 33 18 42 43 7 59 56 11 12 35 9 15 51 16 55 52 55 8 10 Figure 18 40 t...

Workman MDX--D Electrical System Page 5 -- 1 Chapter 5 Electrical System Table of Contents GENERAL INFORMATION 2 . . . . . . . . . . . . . . . . . . . . . Operator’s Manual 2 . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Drawings 2 . . . . . . . . . . . . . . . . . . . . . . . . . ....

Workman MDX--D Electrical System Page 5 -- 2 General Information Operator’s Manual The Operator’s Manual provides information regarding the operation, general maintenance and maintenance intervals for your Workman vehicle. Refer to the Opera- tor’s Manual for additional information when servicing th...

Workman MDX--D Electrical System Page 5 -- 3 Special Tools Order special tools from your Toro Distributor. Some tools may also be available from a local supplier. Multimeter The meter can test electrical components and circuits for current, resistance or voltage. NOTE: Toro recommends the use of a D...

Workman MDX--D Electrical System Page 5 -- 4 Dielectric Lubricant/Sealant Dielectric lubricant should be used to prevent corrosion of non--sealed connection terminals. To ensure com- plete coating of terminals, liberally apply lubricant to both component and wire harness connector, plug con- nector ...

Workman MDX--D Electrical System Page 5 -- 5 Troubleshooting CAUTION Remove all jewelry, especially rings and watches, before doing any electrical trouble- shooting or testing. Disconnect the battery cables unless the test requires battery voltage. For effective troubleshooting and repairs, you must...

Workman MDX--D Electrical System Page 5 -- 6 Starting Problems (Continued) Problem Possible Causes Engine cranks, but does not start. Fuel tank is empty. Wiring to start circuits is loose, corroded or damaged (see electrical drawings in Chapter 7 -- Electrical Drawings). Engine or fuel system is mal...

Workman MDX--D Electrical System Page 5 -- 7 Electrical System Quick Checks Battery Test Use a multimeter to measure the voltage between the battery terminals. Set the multimeter to the DC volts setting. The battery should be at a temperature of 60 o to 100 o F (16 o to 38 o C). The ignition key sho...

Workman MDX--D Electrical System Page 5 -- 8 Component Testing For accurate resistance and/or continuity checks, elec- trically disconnect the component being tested from the circuit (e.g. unplug the ignition switch connector before doing a continuity check on the switch). NOTE: See the Kubota Works...

Workman MDX--D Electrical System Page 5 -- 9 Indicator Lights Charge Indicator Light The charge indicator light should come on when the igni- tion switch is in the ON position with the engine not run- ning. Also, it should illuminate with an improperly operating charging circuit while the engine is ...

Workman MDX--D Electrical System Page 5 -- 10 Fuse Blocks The fuse block on Workman MDX--D vehicles is located beneath the dash panel. In addition to the fuses in the fuse block, an in--line 10 amp fuse is included in the wire harness. This fuse pro- tects the ignition switch circuits and also provi...

Workman MDX--D Electrical System Page 5 -- 11 Fusible Links The Workman MDX--D uses four (4) fusible links for cir- cuit protection. Three (3) of these fusible links are in- cluded in a wire harness that connects the starter B+ terminal to the vehicle wire harness (Fig. 12). The re- maining fusible ...

Workman MDX--D Electrical System Page 5 -- 12 Hour Meter Testing IMPORTANT: Make sure to observe polarity on the hour meter terminals when testing. Damage to the meter may result from an improper connection. 1. Unplug wire harness connector from hour meter. 2. Connect positive (+) terminal of a 12 V...

Workman MDX--D Electrical System Page 5 -- 13 Brake Switch The brake switch is a normally closed switch that opens when the brake pedal is not applied. When the brake pedal is applied, the brake pedal moves away from the switch plunger to allow the switch to be in its normally closed state. The brak...

Workman MDX--D Electrical System Page 5 -- 14 Main Power and Glow Relays The Workman MDX--D main and glow relays are at- tached to the front of the dash bracket and can be ac- cessed by raising the hood (Fig. 17). The vehicle wire harness is attached to the main and glow relays with four (4) wire co...

Workman MDX--D Electrical System Page 5 -- 15 Start Relay The Workman MDX--D start relay provides electrical current to the engine starter solenoid when energized. The relay is energized when the ignition switch is in the START position and the brake pedal is depressed (brake switch closed). The sta...

Workman MDX--D Electrical System Page 5 -- 16 Glow Plug Controller The glow plug controller is attached to the front of the dash bracket and can be accessed by raising the hood (Fig. 21). NOTE: When troubleshooting the glow controller, refer to electrical drawings in Chapter 7 -- Electrical Drawings...

Workman MDX--D Electrical System Page 5 -- 17 Engine Run Solenoid The engine run solenoid used on Workman MDX--D vehicles must be energized for the diesel engine to run. The run solenoid is mounted to the injection pump on the engine (Fig. 23). The run solenoid is energized when the ignition switch ...

Workman MDX--D Electrical System Page 5 -- 18 Over Temperature Switch The over temperature switch is located on the engine thermostat housing near the alternator (Fig. 24). If the engine coolant temperature reaches 230 o F (110 o C) (approximate), the over temperature switch closes which causes the ...

Workman MDX--D Electrical System Page 5 -- 19 Fuel Pump The MDX--D fuel pump is secured in a cavity in the top of the fuel tank (Fig. 26). Electrical current is available for the fuel pump when the ignition switch is in either the ON or START position. IMPORTANT: When testing fuel pump, make sure th...

Workman MDX--D Electrical System Page 5 -- 20 Oil Pressure Switch The engine oil pressure switch is located on the engine near the oil filter (Fig. 28). The oil pressure switch is a normally closed switch that opens with pressure. The oil pressure switch should open at approximately 8 PSI (0.56 kg/c...

Workman MDX--D Electrical System Page 5 -- 23 Service and Repairs NOTE: For information on engine electrical compon- ents, see the Kubota Workshop Manual, Diesel Engine, SM--E3B Series. Battery Service The battery is the heart of the electrical system. With regular and proper service, battery life c...

Workman MDX--D Page 6 -- 1 Chassis Chapter 6 Chassis Table of Contents SPECIFICATIONS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL INFORMATION 3 . . . . . . . . . . . . . . . . . . . . . Operator’s Manual 3 . . . . . . . . . . . . . . . . . . . . . . . . . . SPECIAL TOOLS 4 . . ...

Workman MDX--D Page 6 -- 4 Chassis Special Tools Order special tools from your Toro Distributor. Spanner Wrench Use spanner wrench to rotate front shock absorber col- lar which changes the length of the shock spring to affect front wheel camber. Make sure that vehicle is jacked up off the ground to ...

Workman MDX--D Page 6 -- 5 Chassis Troubleshooting Suspension and Steering Problem Possible Cause Front end is noisy. Front wheel lug nuts are loose. Front wheel bearings are loose or worn. Front shocks are loose or worn. Front end components (e.g. tie--rod, spindle, A--arm) are loose or worn. Steer...

Workman MDX--D Page 6 -- 6 Chassis Suspension and Steering (continued) Problem Possible Cause Front end shimmies. Front wheel lug nuts are loose. Front wheel bearings are loose or worn. Steering linkage is loose or worn. Tie rod ends are loose or worn. Front wheel alignment (toe--in) is incorrect. R...

Workman MDX--D Page 6 -- 8 Chassis Adjustments Adjust Parking Brake 1. Pry the rubber cover off of the parking brake. 2. Loosen the set screw securing the knob to the park- ing brake lever (Fig. 3). 3. Rotate the knob until a force from 30 to 35 lb. (133 to 156 N) is required to actuate the lever. 4...

Workman MDX--D Page 6 -- 9 Chassis Adjust Front Wheel Camber 1. Adjust front tire pressures to 12 PSI (82 kPa) before checking front wheel camber. 2. Either add weight to the driver’s seat equal to the av- erage operator who will run the machine or have an op- erator on the vehicle operator’s seat. ...

Workman MDX--D Page 6 -- 11 Chassis Service and Repairs Check Tire Pressure See Specifications for tire pressure range for front and rear tires. The air pressure needed is determined by the payload carried. Lower air pressure will provide less compac- tion, a smoother ride and fewer tire marks. Lowe...

Workman MDX--D Page 6 -- 12 Chassis Upper Steering 1. Hex nut 2. Flat washer 3. Steering wheel 4. Flange nut (4 used) 5. Steering box assembly 6. Cap screw 7. Lock washer (6 used) 8. Steering shaft 9. Cap screw (4 used) 10. Bearing (2 used) 11. Carriage bolt (4 used) 12. Steering column 13. Dust cov...

Workman MDX--D Page 6 -- 14 Chassis Steering Gearbox 1. Gasket 2. Hex washer head screw (3 used) 3. Seal 4. Sector gear 5. Flat washer 6. Ball bearing 7. Output shaft spacer 8. Stepped washer 9. Flange head screw with patch lock 10. Ball bearing 11. Input shaft spacer 12. Flat washer 13. Flange head...

Workman MDX--D Page 6 -- 16 Chassis Lower Steering and Front Wheels 1. Steering gearbox pitman arm 2. Shock absorber (2 used) 3. Cotter pin 4. Slotted hex nut 5. Flat washer 6. Lock nut (3 used per side) 7. Cap screw (2 used per shock) 8. LH A--arm 9. Brake rotor 10. Wheel hub assembly 11. Tab washe...

Workman MDX--D Page 6 -- 19 Chassis Front Shock Absorbers Shock Removal (Fig. 14) IMPORTANT: Any adjustment to the shock spring preload will affect the front wheel camber (see Ad- just Front Wheel Camber in the Adjustments sec- tion of this chapter). Do not make shock spring adjustment without check...

Workman MDX--D Page 6 -- 22 Chassis Frame Pivot Yoke 1. Flange nut (4 used) 2. Shock absorber (2 used) 3. Cap screw (4 used) 4. Rubber bumper 5. Flat washer 6. Lock nut (4 used per side) 7. Cap screw (2 used per shock) 8. LH A--arm 9. Grease fitting (1 used per arm) 10. Screw 11. Cap screw 12. RH A-...

Workman MDX--D Page 6 -- 24 Chassis Swing Arm 1. Transaxle assembly 2. Cap screw (4 used) 3. Hardened washer (4 used) 4. Rear shock assembly (2 used) 5. Cap screw (2 used) 6. Lock nut (4 used) 7. Thrust washer (4 used) 8. Cap screw (2 used) 9. Swing arm 10. Rear frame 11. Cap screw (2 used) 12. Lock...

Workman MDX--D Page 6 -- 28 Chassis Parking Brake 1. Parking brake cover 2. Operator seat (2 used) 3. Seat base 4. Cable equalizer bracket 5. Parking brake lever 6. Curved washer 7. Lock nut 8. Flat washer 9. Flange head screw (4 used) 10. Flat washer (2 used) 11. Screw (2 used) 12. Cap screw 13. Co...

Workman MDX--D Page 6 -- 30 Chassis Rear Wheels and Brakes 1. Wheel assembly 2. Lug nut (5 used per hub) 3. Castle nut 4. Brake drum 5. Socket head screw (4 used per brake) 6. Brake assembly (LH shown) 7. Clevis pin 8. Cotter pin 9. Cotter pin 10. Flange nut (4 used per brake) 11. Transaxle 12. Park...

Workman MDX--D Page 6 -- 32 Chassis Rear Brake Service 1. Brake backing plate 2. Washer head screw 3. Brake shoe 4. Lower spring 5. Wheel cylinder 6. Parking brake lever (LH shown) 7. Belleville washer 8. Adjuster lever 9. Dust cover 10. Flat washer 11. Bolt 12. Shoe hold down cup and spring 13. Upp...

Workman MDX--D Page 6 -- 34 Chassis Front Brake Calipers 1. Brake master cylinder 2. Brake caliper (2 used) 3. Bleed screw 4. Brake rotor (2 used) 5. Front brake line 6. Brake line clip (4 used) 7. Clevis pin 8. Cotter pin 9. Cap screw (2 used) 10. Flange nut (2 used) 11. Flange screw (2 used) 12. F...

Workman MDX--D Page 6 -- 36 Chassis Front Brake Caliper Service 1. Bolt (2 used) 2. Caliper body 3. O--ring (4 used) 4. Caliper bracket 5. Square seal (2 used) 6. Piston (2 used) 7. Brake pad (2 used) 8. Caliper anvil Figure 28 2 3 6 8 1 5 7 4 (37 to 44 N--m) 27 to 33 ft--lb BAF--12 Assembly Lube Wh...

Workman MDX--D Page 6 -- 38 Chassis Brake Master Cylinder 1. Brake master cylinder 2. Cap screw (2 used) 3. Brake pedal 4. Clevis pin 5. Cotter pin 6. Flange head nut (2 used) 7. Pedal frame 8. Front brake line 9. Rear brake line Figure 29 FRONT RIGHT 3 1 8 4 5 2 6 7 9

Workman MDX--D Page 6 -- 40 Chassis Brake Master Cylinder Service Disassembly (Fig. 30) 1. Thoroughly clean outside of master cylinder before disassembly. 2. Remove reservoir and flange seal. Push in on the push rod so the stop pin can be removed. 3. Disconnect lower end of the dust cover from the h...

Workman MDX--D Page 6 -- 41 Chassis Bleed Brake System IMPORTANT: To prevent contamination of the brake system, make sure to clean components before dis- assembly. 1. Connect a suitable transparent hose to bleeder valve on front brake caliper (Fig. 31) or rear wheel brake cylin- der (Fig. 32). Subme...

Workman MDX--D Page 6 -- 42 Chassis Seat Base 1. Seat (2 used) 2. Seat bracket (2 used) 3. Cap screw (8 used) 4. Seat base 5. Shift cable (2 used) 6. Shift lever 7. Shift bracket 8. Flange screw (1/2” long) (4 used) 9. Flange screw (3/4” long) (4 used) 10. Fuel tank assembly 11. Web strapping 12. Fl...

Workman MDX--D Page 6 -- 44 Chassis Front Hood 1. Fender (LH shown) 2. Lock nut (4 used) 3. Flat washer (2 used) 4. Front bumper 5. Headlight (2 used) 6. Washer (3 used per headlight) 7. Hood 8. Fender well (LH shown) 9. Cap screw (2 used) 10. Hood pivot keeper (2 used) 11. Screw (6 used) 12. Washer...

Workman MDX--D Page 6 -- 46 Chassis Cargo Box Figure 36 1 17 6 7 2 14 3 11 16 12 10 8 5 13 15 9 4 12 190 to 210 in--lb (21.5 to 23.7 N--m) 190 to 210 in--lb (21.5 to 23.7 N--m) 1. Cargo box 2. Handle 3. Latch pin (2 used) 4. Lock nut (2 used) 5. Carriage screw (4 used) 6. Pivot bracket 7. Pivot bush...

Workman MDX--D Page 7 -- 1 Electrical Drawings Chapter 7 Electrical Drawings Table of Contents ELECTRICAL SCHEMATIC 3 . . . . . . . . . . . . . . . . . . . . CIRCUIT DIAGRAMS Glow Plug Circuits 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . Start Circuits 5 . . . . . . . . . . . . . . . . ....

Page 7 -- 3 Electrical Schematic Workman MDX--D Relays are shown as de-- energized

Page 7 -- 4 Glow Plug Circuits Power Current Control CurrentIndication Current

Page 7 -- 5 Start Circuits Power Current Control CurrentIndication Current

Page 7 -- 6 Run Circuits Power Current Control CurrentIndication Current

Page 7 -- 10 Engine Electrical Harness Workman MDX-- D BROWN BLACK FUSIBLE LINK RED BLUE WHITE BLUE