Toro 4300-D - Manual

Toro 4300-D

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Table of Contents:

  • Page 2 – This page is intentionally blank.
  • Page 3 – Table Of Contents; Chapter 2 -- Product Records and Maintenance
  • Page 5 – Chapter 1; Safety; Table of Contents; Sa
  • Page 6 – Safety Instructions; To reduce the potential for injury or death, com-; WARNING; Before Operating
  • Page 7 – While Operating
  • Page 8 – Maintenance and Service
  • Page 10 – Safety and Instruction Decals
  • Page 11 – Chapter 2; Product Records and Maintenance
  • Page 12 – Equivalents and Conversions
  • Page 13 – Torque Specifications; reduced by 25% for lubricated fasteners; Fastener Identification
  • Page 16 – Other Torque Specifications; Grade 5; Conversion Factors
  • Page 17 – Chapter 3; Kubota Diesel Engine; Operator’s Manual; IMPORTANT: The engine used on the Ground-
  • Page 18 – Specifications
  • Page 19 – Adjustments; Adjust Throttle Control; FAST; ubot
  • Page 20 – Service and Repairs; Fuel System; Figure 2
  • Page 21 – DANGER
  • Page 22 – Air Cleaner; Figure 4; FRONT; VACUATOR
  • Page 24 – Exhaust System; Figure 6
  • Page 25 – CAUTION
  • Page 26 – Radiator; Figure 8
  • Page 27 – Do not open radiator cap or drain coolant if the
  • Page 28 – Engine; Figure 9
  • Page 33 – Chapter 4; Hydraulic System; Hydraulic System
  • Page 35 – General Information; Towing Machine; IMPORTANT: If towing limits are exceeded, severe
  • Page 36 – Hydraulic Hoses
  • Page 41 – Hydraulic Schematic; Hydraulic
  • Page 42 – Hydraulic Flow Diagrams; Traction; Groundsmaster
  • Page 43 – Traction Circuit; Reverse Direction
  • Page 44 – Mow
  • Page 45 – Mow Circuit; PTO Not Engaged
  • Page 46 – Mow Circuit Cutting Deck Blade Braking
  • Page 48 – Lift
  • Page 49 – Lift Circuit: Raise Cutting Decks; LIFT CIRCUIT: NOT RAISING OR LOWERING
  • Page 51 – Lift Circuit: Lower Cutting Decks; Counterbalance
  • Page 52 – Steering; LEFT
  • Page 53 – Steering Circuit
  • Page 54 – Special Tools; Hydraulic Pressure Test Kit
  • Page 55 – 0 GPM Hydraulic Tester (Pressure and Flow)
  • Page 56 – High Flow Hydraulic Filter Kit
  • Page 57 – Wheel Hub Puller
  • Page 58 – Troubleshooting; General Hydraulic System Problems; Problem
  • Page 59 – Traction Circuit Problems
  • Page 60 – Mow Circuit Problems
  • Page 61 – Lift Circuit Problems
  • Page 62 – Steering Circuit Problems; Steering inoperative or sluggish
  • Page 68 – Traction Circuit Charge Pressure Test
  • Page 70 – (Using Tester with Pressure Gauges and Flow Meter)
  • Page 72 – Front Wheel Motor Efficiency Test
  • Page 78 – (Using Tester with Pressure and Flow Capabilities); FLOW TEST SHOWN
  • Page 80 – Deck Motor Efficiency Test; ROTATION; EFFICIENCY TEST SHOWN
  • Page 86 – Lift Cylinder Internal Leakage Test; CHECK FOR
  • Page 88 – Steering Relief Valve (R10) Pressure Test; STEERING WHEEL TURNED
  • Page 90 – Steering Cylinder Internal Leakage Test; LOOK FOR LEAKAGE; STEERING WHEEL
  • Page 93 – Check Hydraulic Lines and Hoses; Flush Hydraulic System
  • Page 96 – Hydraulic Reservoir
  • Page 98 – Hydraulic Pump Drive Shaft
  • Page 100 – Hydraulic Pump Assembly
  • Page 104 – see the Sauer--Danfoss LPV Closed Circuit Axial Piston; curred, refer to Traction Circuit Component Failure
  • Page 106 – Gear Pump Service
  • Page 108 – Front Wheel Motors
  • Page 112 – Rear Wheel Motors
  • Page 116 – Wheel Motor Service; IMPORTANT: If a wheel motor failure occurred, refer
  • Page 118 – CrossTrax; AWD Manifold
  • Page 120 – AWD Manifold Service
  • Page 122 – Deck Control Manifold
  • Page 124 – Deck Control Manifold Service; UP
  • Page 126 – Cutting Deck Motor
  • Page 128 – Cutting Deck Motor Service
  • Page 132 – Lift Control Manifold
  • Page 134 – Lift Control Manifold Service
  • Page 136 – Lift Cylinder
  • Page 138 – Lift Cylinder Service; The lift cylinders used on Groundsmaster
  • Page 140 – Steering Control Valve
  • Page 142 – Steering Control Valve Service; For repair of the steering control valve, see the
  • Page 144 – Steering Cylinder
  • Page 146 – Steering Cylinder Service; IMPORTANT: Prevent damage when clamping the
  • Page 148 – Oil Cooler
  • Page 149 – Use eye protection such as goggles when using
  • Page 151 – Chapter 5; Electrical System; Electrical System
  • Page 154 – Multimeter
  • Page 155 – Diagnostic Display; Battery Hydrometer
  • Page 156 – Remove all jewelry, especially rings and; Diagnostic Light
  • Page 161 – TEC Controller Logic Chart; Start
  • Page 162 – Starting Problems
  • Page 164 – General Run and Transport Problems
  • Page 165 – Cutting Deck Operating Problems
  • Page 166 – Cutting Deck Operating Problems (Continued)
  • Page 167 – Electrical System Quick Checks; Voltage Measured; Charging System Test; At least 0.50 volt over initial battery voltage.; Glow Plug System Test
  • Page 168 – Check Operation of Interlock Switches
  • Page 169 – Traction Neutral Switch; Adjustment
  • Page 170 – Parking Brake Switch
  • Page 172 – Ignition Switch
  • Page 173 – Indicator Lights
  • Page 174 – Hour Meter; Hobbs; BACK; Temperature Gauge
  • Page 175 – PTO Switch
  • Page 176 – Headlight Switch; Testing
  • Page 177 – Seat Switch
  • Page 178 – Joystick Raise and Lower Switches
  • Page 182 – Start Relay; should
  • Page 183 – Main Power and Glow Relays
  • Page 185 – Fuses; Identification and Function
  • Page 186 – Diode Assembly
  • Page 187 – Fusible Link Harness
  • Page 188 – Hydraulic Solenoid Valve Coil
  • Page 189 – Temperature Sender
  • Page 190 – High Temperature Shutdown Switch
  • Page 191 – Oil Pressure Switch
  • Page 192 – Fuel Stop Solenoid
  • Page 193 – Fuel Pump
  • Page 194 – Battery Storage
  • Page 195 – Battery Service
  • Page 198 – Removal
  • Page 199 – Chapter 6; Chassis; Chassis
  • Page 202 – Wheels
  • Page 204 – Steering Column
  • Page 206 – Brake Service
  • Page 208 – Rear Axle Motor Housings
  • Page 210 – Rear Axle
  • Page 211 – Rear Axle Service
  • Page 214 – Control Arm
  • Page 216 – Operator Seat
  • Page 218 – Mechanical Seat Suspension
  • Page 220 – Front Lift Arms
  • Page 222 – Rear Lift Arms
  • Page 225 – Chapter 7; Cutting Decks; Cutting
  • Page 227 – Never install or work on the cutting decks or lift; The Cutting Deck Operator’s Manual provides informa-
  • Page 228 – Factors That Can Affect Quality of Cut; Factor
  • Page 229 – Rear Roller Bearing and Seal Installation Tools; Inner Seal Tool; Spindle Plug
  • Page 230 – Blade Stopping Time
  • Page 232 – Blade Spindle Assembly; Figure 3
  • Page 234 – Blade Spindle Service
  • Page 236 – Rear Roller
  • Page 238 – Rear Roller Service; IMPORTANT: During assembly process, frequently
  • Page 240 – Front Roller Service
  • Page 242 – Cutting Deck Carrier Frame
  • Page 245 – Chapter 8; Foldout Drawings; Foldout Drawings
  • Page 248 – Electrical Schematic
  • Page 250 – Main Wire Harness Drawing
  • Page 251 – Main Wire Harness Diagram
  • Page 252 – Seat Wire Harness Drawing
  • Page 253 – Seat Wire Harness Diagram
  • Page 254 – Engine Wire Harness Drawing
  • Page 255 – Engine Wire Harness Diagram
Loading the manual

Part No. 10178SL

Service Manual

Groundsmaster

R

4300 -- D

Preface

The purpose of this publication is to provide the service
technician with information for troubleshooting, testing
and repair of major systems and components on the
Groundsmaster 4300-- D.

REFER TO THE OPERATOR’S MANUAL FOR OPER-
ATING,

MAINTENANCE

AND

ADJUSTMENT

INSTRUCTIONS. Space is provided in Chapter 2 of this
book to insert the Operator ’s Manual and Parts Catalog
for your machine. Additional copies of the Operator ’s
Manual and Parts Catalog are available on the internet
at www.Toro.com.

The Toro Company reserves the right to change product
specifications or this publication without notice.

This safety symbol means DANGER, WARNING,
or CAUTION, PERSONAL SAFETY INSTRUC-
TION. When you see this symbol, carefully read
the instructions that follow. Failure to obey the
instructions may result in personal injury.

NOTE: A NOTE will give general information about the
correct operation, maintenance, service, testing or re-
pair of the machine.

IMPORTANT: The IMPORTANT notice will give im-
portant instructions which must be followed to pre-
vent damage to systems or components on the
machine.

E

The Toro Company -- 2010

"Loading the manual" means you need to wait until the file loads and becomes available for online reading. Some manuals are very large, and the time they take to appear depends on your internet speed.

Summary

Page 2 - This page is intentionally blank.

Groundsmaster 4300-- D This page is intentionally blank.

Page 3 - Table Of Contents; Chapter 2 -- Product Records and Maintenance

Groundsmaster 4300-- D Table Of Contents Chapter 1 -- Safety Safety Instructions 1 -- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . Jacking Instructions 1 -- 5 . . . . . . . . . . . . . . . . . . . . . . . . . Safety and Instruction Decals 1 -- 6 . . . . . . . . . . . . . . . . Chapter 2 -- ...

Page 5 - Chapter 1; Safety; Table of Contents; Sa

Groundmaster 4300--D Page 1 -- 1 Safety Chapter 1 Safety Table of Contents SAFETY INSTRUCTIONS 2 . . . . . . . . . . . . . . . . . . . . . . Before Operating 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . While Operating 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintena...

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