Tiger JD 62-6420 - Manual

Table of Contents:

• Page 3 – FORWARD; Tiger Corporation
• Page 5 – TABLE OF CONTENTS; This symbol means; CAUTION – YOUR SAFETY IS AT RISK!; When you see this symbol, read and
• Page 8 – ASSEMBLY; B e f o r e a t t e m p t i n g t o m o u n t y o u r T i g e r m o w e r, i t i s; TRACTOR PREPARATION; B: Disconnect battery cables from both batteries.; CRANKSHAFT ADAPTER
• Page 9 – Clean nose of crankshaft using TY16285 clean and cure primer.; PARTS REQUIRED TO PURCHASE FROM JOHN DEERE:; John Deere has changed to a; new; tier two engine on all 6000 series tractors. With
• Page 10 – Shaft end; ADJUSTING REAR WHEELS
• Page 14 – The rear corner of the cable control stand is
• Page 15 – Using a test light or meter to verify; this wire is the neutral safety; NOTE: Be certain that the power taken for the switch box is “HOT”; tach panel, and hour meter panel for access to the wires.
• Page 17 – this wire is the neutral safety wire.
• Page 21 – tractor valve hookup.; SELECTOR VALVE INSTALLATION
• Page 23 – The sudden release of hydraulic pressure could cause the
• Page 28 – and hex nut through boss on main frame as shown.; SWIVEL BRACKET MOUNTING; already be done for you.; PREFORMED TUBE INSTALLATION
• Page 29 – facing the butt end of the cylinder after installation.; GREASELESS BEARINGS ARE DARK GRAY AND SHOULD NEVER BE; SWITCHING SIDE MOUNT TO BOOM ARM
• Page 30 – WHEEL WEIGHT MOUNTING; After assembling all components, double check the complete
• Page 32 – Set the dead band compensation potentiometer first.
• Page 33 – function and determine the time required for
• Page 35 – BE SURE THE BALL VALVES ARE OPEN!; Start tractor and allow instruments to; Before operating the mower; , the cutter head and boom should be slowly moved; MOWER TESTING
• Page 38 – SAFETY; A safe and careful operator is the best operator. Safety is of; The symbol and signal word are; Practice all usual and customary safe working precautions and; YOU; can; R E A D; t h e f o l l o w i n g S a f e t y; Serious injury or possible death! Decals are Black and Orange.
• Page 41 – Before transporting the Tractor and Implement, determine; Make
• Page 48 – HYDRAULIC TANK
• Page 49 – MAIN BOOM, SECONDARY BOOM, MAIN FRAME
• Page 50 – MOWER DECK
• Page 51 – INSIDE OF CAB
• Page 53 – MAIN BOOM
• Page 61 – Employer-Employee Operator Regulations; own actions; OSHA Regulations; guards on the equipment.; Child Labor Under 16 Years of Age; FEDERAL LAWS AND REGULATIONS
• Page 64 – OPERATION; Safety; The; Safety Alert Symbol; combined with a signal word, as seen below, is; Before any operation of tractor and mower; , the user should read and
• Page 65 – feet
• Page 66 – to remind the operator of the lever functions.
• Page 67 – SWIVEL
• Page 68 – Do not run the cutter head into material larger than 6” diameter.
• Page 69 – of the machine when in operation. Extreme care should be taken; slowly; lower deck to ground
• Page 70 – of the unit until all motion stops; The engine should; use excessive force when positioning cutting head into heavy
• Page 71 – operate mower head while boom mower is in the boom; DO NOT; attempt to operate the valve manually for mowing operations!
• Page 72 – performed through the use of the joystick controller.
• Page 74 – Do not run the cutter head into material larger than 4” diameter.; HEAVY DUTY ROTARY
• Page 75 – Operating this mower in
• Page 76 – UNSTOWING BOOM; To un-stow the boom from the boom rest, proceed as follows. Extend the; TRANSPORTING MOWER; Transporting under the units own power:
• Page 77 – Transporting unit by flatbed trailer:
• Page 80 – MAINTENANCE; warm water, using a soft clean sponge or; soft cloth; . DO NOT use abrasive or alkaline; use hands to check for suspected leaks in hydraulic hoses!; BREAK IN PERIOD
• Page 82 – DAILY OR EVERY 8 HOURS
• Page 83 – Rear Tire Type; YEARLY OR EVERY 500 HOURS; Vibration
• Page 84 – SYMPTOMS
• Page 86 – service manual for exact specifications for your unit.; TORQUE SPECIFICATIONS
• Page 88 – shut “; OFF; DETAILED MAINTENANCE
• Page 89 – REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT:
• Page 90 – intervals; GREASING GROUND ROLLER SHAFT – FLAIL; hour intervals
• Page 92 – Please read the specific instructions for each area.
• Page 93 – last page for greasing points.; GREASING BOOM CYLINDERS
• Page 94 – secure belt cover and remove cover.; Be sure to replace the belt cover BEFORE; DECK STOP ADJUSTMENT; NOTE: Bolt should not hit boom before cylinder reaches full travel.
• Page 95 – tightened as follows:
• Page 96 – maintenance or repair procedures.; THE BALL VALVES MUST BE OPEN (handle; Failure to do so will result in component failure!
• Page 97 – weld on the knives or bolts. Damaged or worn knives must be; Knives with unequal wear may cause; – The self-locking nuts for the knife mounting bolts must; NOT; self-locking nut is removed from the knife mounting bolt, the nut; must; be replaced; ROTARY KNIFE REPLACEMENT
• Page 98 – - Always replace the knife bolts when replacing the knives.; DO NOT REUSE THE; – Apply loctite “271” to threads.; REPLACEMENT OF ROTARY DISK
• Page 99 – Knives should not be welded on for any reason.; – apply loctite “271” to threads.; Knives should not be welded on for any reason.
• Page 100 – A press MUST be used to install bearing cups, bearing cones, and; when working on spindle assembly.; THE SPINDLE ASSEMBLY
• Page 101 – – Press upper bearing cup into the spindle housing.
• Page 103 – The following services should be performed; daily; or every; hours; end play and lubricate at zerks.; Maintenance Section
• Page 106 – Tiger; Direct any questions regarding parts to:; PARTS ORDERING GUIDE
• Page 107 – PARTS SECTION TABLE OF CONTENTS; SECTION
• Page 108 – TRACTOR MOUNT KIT - MAIN FRAME
• Page 112 – HYDRAULICS - UNIVERSAL CABLE CONTROL
• Page 118 – LIFT VALVE - JOYSTICK AND SWITCH BOX
• Page 122 – END COVER
• Page 123 – PUMP DRIVESHAFT ASSEMBLY
• Page 124 – POLYCARBONATE SAFETY WINDOW
• Page 125 – BOOM WHEEL WEIGHT
• Page 127 – SAFETY LIGHT ASSEMBLY; SAFETY LIGHT INSTALLATION
• Page 128 – SOLENOID VALVE SWITCH AND WIRING
• Page 129 – JOYSTICK AND SWITCH BOX WIRING / BOOMKAT
• Page 130 – SWITCH BOX SCHEMATIC
• Page 131 – SELECTOR VALVE SCHEMATIC
• Page 132 – JOYSTICK TROUBLESHOOTING; Boom operation not responding to joystick movement.; Isolate hydraulic vs. electronic symptom.; Electronic inspection.; Pin #2 – Signal Voltage; Possible electronic problems.; Continued on next sheet; TROUBLESHOOTING
• Page 133 – Hydraulic inspection.; With the spools in Neutral; Possible hydraulic problems.
• Page 134 – HYDRAULIC - TROUBLESHOOTING GUIDE
• Page 135 – ELECTRICAL - TROUBLESHOOTING GUIDE
• Page 137 – BENGAL BRUTE COMMON SECTION; COMMON
• Page 138 – SECTION SPECIFIC PARTS
• Page 141 – NOTES; PAGE
• Page 142 – BENGAL BRUTE ARM
• Page 144 – BENGAL BRUTE ARM / PREFORMED TUBES
• Page 146 – BOOMREST - BENGAL BRUTE
• Page 148 – BENGAL BRUTE ROTARY PIVOT ASSY
• Page 150 – BENGAL BRUTE FLAIL PIVOT ASSY
• Page 151 – BENGAL BRUTE FLAIL PIVOT / HEAD ASSY
• Page 152 – 0” BOOM ROTARY MOWER ASSY
• Page 154 – 0” ROTARY MOWER ASSEMBLY
• Page 156 – 0” ROTARY KNIVES AND DISK
• Page 157 – 0” ROTARY BLADE BAR AND KNIVES
• Page 158 – 0” ROTARY KNIVES AND DISK
• Page 159 – 0” ROTARY BLADE BAR AND KNIVES
• Page 160 – 0” BOOM FLAIL DRIVE ASSY
• Page 162 – 0” BOOM FLAIL CUTTER ASSY.
• Page 163 – 0” BOOM FLAIL CUTTER ASSY
• Page 164 – 3” BOOM FLAIL DRIVE ASSY
• Page 166 – 3” BOOM FLAIL CUTTER ASSY
• Page 174 – ROTARY MOWER SPINDLE ASSY
• Page 178 – RESERVOIR TANK FILTER ASSEMBLY
• Page 180 – SPOOL DANFOSS VALVE
• Page 186 – HYDRO PUMP & TSR MOTOR
• Page 188 – 0” & 60” ROTARY MOWER MOTOR
• Page 190 – FLAIL MOWER MOTOR
• Page 191 – MANUAL CONTROLS SWITCHBOX
• Page 192 – BOOM TRAVEL LOCK; Refer to your switchbox before drilling hole or wiring.
• Page 193 – JOYSTICK AND SWITCH BOX WIRING
• Page 194 – JOYSTICK SWITCHBOX SERVICE PARTS
• Page 195 – JOYSTICK SWITCHBOX SCHEMATICS
• Page 197 – BRAKE VALVE ASSEMBLY W/ METRI PAK
• Page 198 – SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC
• Page 203 – CLEAN CUTTER
• Page 204 – CLEAN CUTTER BLADE MOUNTING; roll; ASSEMBLY - CLEAN CUTTER; WARNING; : The blade alone weighs approximately 145 lbs. Be
• Page 205 – OPERATING INSTRUCTIONS; DO NOT operate the clean cutter
• Page 206 – NEVER RUN A BLADE THAT IS CRACKED OR BENT.; OPERATION - CLEAN CUTTER
• Page 207 – MAINTENANCE INSTRUCTIONS; NEVER RUN SAW BLADE WITH MISSING TOOTH; If saw blade is cracked, becomes bent or wobbles in excess of; , remove blade and have it; STOP; , remove blade and have it repaired at an; Any saw blade (regardless of condition) that has seen regular use; only on the wooden crates that are supplied with the saw blade.; MAINTENANCE - CLEAN CUTTER
• Page 208 – CLEAN CUTTER BLADE AND TEETH PARTS
• Page 209 – TIP REPLACEMENT PROCEDURE; Heat face of tip to
• Page 211 – FIRE SYSTEM; FIRE SUPRESSION SYSTEM
• Page 212 – FIRE SUPRESSION SYSTEM PARTS
• Page 214 – FIRE SUPRESSION SYSTEM WIRING
• Page 217 – WARRANTY INFORMATION; THERE ARE NO WARRANTIES WHICH EXTEND; AFTER
• Page 218 – reserve the right to change specifications or design at any time.
• Page 219 – OPERATOR REQUIREMENTS: