Tiger JD 5093E - Manuals

Side & Rear flail Safety Section 1-2 SAFETY Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATHOR VERY SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, COULD result inDEATH OR SERIOUS INJURY. Indicates an imminently hazardous si...

Side & Rear flail Safety Section 1-5 SAFETY WARNING! Transport only at safe speeds. Serious accidents and injuriescan result from operating this equipment at unsafe speeds.Understand the Tractor and Implement and how it handles beforetransporting on streets and highways. Make sure the Tractorste...

Side & Rear flail Safety Section 1-12 SAFETY 24028 MOWER DECK 22839 MOWER DECK 21405 MOWER DECK 22840 INSIDE OF CAB PART NO.LOCATION

Side & Rear flail Safety Section 1-15 SAFETY 6T3223 INSIDE OF CAB 6T3224 MOWER DECK 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB PART NO.LOCATION 6T3230 INSIDE OF CAB

Side & Rear flail Safety Section 1-17 SAFETY 34852 HYDRAULIC TANK 06550054 ON MOWER HEAD

Side & Rear flail Safety Section 1-19 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulationsconcerning employer and employee equipment operators. This section is not intended as a legalinterpretation of the law and should not be considere...

Assembly Section 2-2 ASSEMBLY Before attempting to mount or service your Tiger mower, it is important to read and understand all of the information in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tracto...

Assembly Section 2-6 ASSEMBLY POLYCARBONATE SAFETY WINDOW NOTE: In most cases this should be done before mounting the main frame. Carefully remove the existing right rear cab window, to be replaced with the matchingpolycarbonate window provided. Clean all of the surfaces around the window opening, o...

Assembly Section 2-7 ASSEMBLY SWITCH BOX WIRING Refer to the parts section for the Husco wiring schematic to hook up the switch box. Cover all wires with plastic wire wrap provided. Route the green wires alongswitch box bracket and cab frame to the steering wheel console. Route the rest ofthe wires ...

Assembly Section 2-9 ASSEMBLY HUSCO VALVE PLUMBING (WITH MID-MOUNT VALVE) The tractor ports used are on the selective control valve (SCV) and the Mid-Mount valve. The SCV is located between the right arm of the three point hitch and the axle.The Mid-Mount valve is located under the right front corne...

Assembly Section 2-11 ASSEMBLY The rubber boot in the corner of the rear window can be cut in a cross hair pattern and if necessary the bottom cut through to allow it to slip over the cables andback into position. These cables will be routed to the lift valve mounted on the valvemounting plate, and ...

Assembly Section 2-12 ASSEMBLY HOSE AND CABLE ROUTING Attach two clamps to the right rear wheel well for proper hose/cable routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin formeasuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. M...

Assembly Section 2-14 ASSEMBLY INSTALLING O-RING FITTINGS Installing straight, 45 degree and 90 degree O-ring fittings requires that the O-ring, washer and nut (A) be up against the swivel body (B). Insert the swivel and turn in untilthe swivel is pointed in the right direction and O-ring contact is...

Assembly Section 2-16 ASSEMBLY DRAFT BEAM MOUNTING Pull the inboard cylinder piston rod down to the extreme extended position. Slide the draft beam under the cylinder, and align clevis hole with draft beam hole nearestto the tractor. Install pin and secure with rollplins. Using inboard cylinder as a...

Assembly Section 2-17 ASSEMBLY Slide other end of pivot arm with short distance between the cut-out and the end of the pivot arm, into the cylinder clevis. Next, line up the holes of the left and right liftlinkage arms outside of the cylinder clevis holes. Connect with linkage pin, shims(as required...

Assembly Section 2-19 ASSEMBLY DECK / MOTOR FEEDLINE Install the 1” hose with the 90 degree flange on the front side of the motor to the inside upper oil port of the solenoid valve. Secure to motor with flange kit, and installswivel fittings on the other end. Install the other 1” hose with the 60 de...

Assembly Section 2-21 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side console where they are clearly visible to the operator. These decals should beunderstood by each operator of the machine in conjunction with the safety andoperat...

Side & Rear Flail Operation Section 3-1 OPERATION OPERATION SECTION

Side & Rear Flail Operation Section 3-2 OPERATION Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed,will help protect the operator and bystanders from injury or death. Many of th...

Side & Rear Flail Operation Section 3-3 OPERATION STARTING TRACTOR AND MOWER Check the operators manual received from the tractor manufacturer, for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if cau...

Side & Rear Flail Operation Section 3-4 OPERATION The rear mower height is controlled with the 3-point hitch control lever. Follow the instructions for this control is the tractor operators manual. The tilt of the rear mower iscontrolled with the third spool if the lift valve and is coordinated ...

Side & Rear Flail Operation Section 3-5 OPERATION To ensure a clean cut, engine speed should be maintained at approximately 1800 – 2200 R.P.M. If the tractor slows to less than 1800 R.P.M., shift to the next lowergear. DO NOT ride the clutch, this will cause premature clutch failure. The engine ...

Side & Rear Flail Operation Section 3-6 OPERATION TRANSPORTING MOWER Transporting under the units own power: When transporting between job sites or between cutting passes, the following procedure should be followed: Shut off the power to the cutting head(s) and allow allmotion to come to a compl...

Side & Rear Flail Operation Section 3-7 OPERATION Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end backonto the cable with the cable clevis. Remove the keeper bolt and draft beam outer ...

Side & Rear Flail Operation Section 3-9 OPERATION Flail Mower PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotationhas stop and the tractor...

Side & Rear Flail Operation Section 3-11 OPERATION FRONT END LOADER PRE-OPERATION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ B e f o re c o n d u c t i n g t h e i n s p e c t i o n , m a k e s u re t h e Tr a c t o r e n g i n e i...

Side & Rear flail Maintenance Section 4-1 MAINTENANCE MAINTENANCE SECTION

Side & Rear flail Maintenance Section 4-2 MAINTENANCE Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help theoperator in the regular servicing of the mower. Regular maintenance at theintervals...

Side & Rear flail Maintenance Section 4-3 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing isrequired. This symbol indicates a point that needs to be greased at...

Side & Rear flail Maintenance Section 4-4 MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Change Change after first 50 Filter hours only, then every (10 micron filter) 500 hours or yearly In-Line High Pressure Change Change after first 50 Filter hours only, then eve...

Side & Rear flail Maintenance Section 4-5 MAINTENANCE SYMPTOMS CAUSE REMEDY Mower will not start 1. Blown fuse 1. Check fuse between mower switch or run and ignition / replace 2. Ball valves closed 2. Make sure valves are open3. Low oil level 3. Check Hyd. tank and fill 4. Line leak 4. Check all...

Side & Rear flail Maintenance Section 4-6 MAINTENANCE Motor will not work 1. Excessive wear 1. Disassemble and repair. on internal parts NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this ...

Side & Rear flail Maintenance Section 4-9 MAINTENANCE POLYCARBONATE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS ® SUPERCOATED ™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are ...

Side & Rear flail Maintenance Section 4-10 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “ OFF ”, and allowed sufficient time to cool to ambient temperature. Use caution when removi...

Side & Rear flail Maintenance Section 4-11 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches theelement p/n o...

Side & Rear flail Maintenance Section 4-16 MAINTENANCE ADJUSTING STANDARD DUTY CUT HEIGHT To adjust the cutting height of the standard duty flail head the two nuts on the roller shaft brackets must be taken off and moved to the desired location / height. Seediagram below. Be sure that both sides...

Side & Rear flail Maintenance Section 4-17 MAINTENANCE GREASING CUTTER SHAFT – FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s), these are located on the bearing cover. Normal conditions require one or two pump in each bearing, usingLithium-Complex Extreme Pressure grease conformi...

Side & Rear flail Maintenance Section 4-19 MAINTENANCE TENSIONER MEASUREMENT PROCEDURE 1. Measure the Belt Span (SEE SKETCH).2. Position the bottom of the Large “O” Ring on the Span Scale at the measured Belt Span. 3. Set the Small “O” Ring on the Deflection Force Scale to zero.4. Place the tens...

Side & Rear flail Maintenance Section 4-20 MAINTENANCE GREASING THE IDLER TENSION ARMS Locate the access holes and grease zerks in the belt shields of the side and rear flails. Normal conditions require one pump daily or every 8 hours of service withmulti purpose grease. IDLER TENSIONING Locate ...

Side & Rear flail Maintenance Section 4-21 MAINTENANCE REVERSING MOWER ROTATION OF SIDE AND REAR FLAIL MOWERS To reverse the rotation of the side and hydraulically driven rear flail, a different idler arm is needed only for side flail. Part No. TF4346 is used in standard rotation. PartNo. TF4345...

Side & Rear flail Maintenance Section 4-22 MAINTENANCE Now disconnect the hoses and fittings from the motor and remove the taper-lock hub and pulley from the motor by removing the three hub bolts from the existingpositions and inserting simultaneously into the threaded holes. Remove the fourbolt...

Side & Rear flail Maintenance Section 4-23 MAINTENANCE REVERSING MOWER ROTATION REAR MECHANICAL DRIVEN FLAIL MOWERS Remove the rear shaft guard and disconnect the chain coupling to the shaft. Disconnect the P.T.O. drive shaft from the right angle gear box. Remove the gear boxfrom the flail frame...

Side & Rear flail Maintenance Section 4-25 MAINTENANCE 50” BOOM FLAIL KNIFE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacinga single knife can cause severe vibration and possible damage to the mower. The knifeshould not be welded on for any r...

Side & Rear flail Maintenance Section 4-26 MAINTENANCE 63” BOOM FLAIL KNIFE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacinga single knife can cause severe vibration and possible damage to the mower. 2 – Assemble knives, clevis, bolts and nut...

Side & Rear flail Maintenance Section 4-27 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEAR BOX Rear Flailgear box Fluid levelplug Gear boxdrain plug Input shaftguard When filling or checking the fluid level, the unit should be parked on a level surface with rear flail down on su...

Side & Rear flail Maintenance Section 4-30 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operatorsmanual. ______ Pump Drive Shaft: Check for end play in drive shaft / cou...

PARTS SECTION JD 5101E - SIDE FLAIL MOWER Parts Section 5-1

5101E TSF Parts Section 5-2 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this m...

5101E TSF Parts Section 5-3 PARTS SECTION TABLE OF CONTENTS SECTION ASSEMBLY PAGE TRACTOR SPECIFIC PARTS: TRACTOR MNT. KIT - MAIN FRAME, 5101E 06101775 5-4 TRACTOR MOUNT KIT - HYDRAULICS 06101775 5-6 TRACTOR MNT. KIT - MNFRM LOADER 5-8 TRACTOR MOUNT KIT - HYDRO LOADER 5-10 TRACTOR MOUNT KIT - WHEEL ...

5101E TSF Parts Section 5-4 TRACTOR MOUNT KIT - MAIN FRAME 5101E

5101E TSF Parts Section 5-6 TRACTOR MOUNT KIT - HYDRAULICS 5101E

5101E TSF Parts Section 5-8 TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER

5101E TSF Parts Section 5-10 TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADER

5101E TSF Parts Section 5-12 TRACTOR MOUNT KIT - WHEEL WELL TANK

5101E TSF Parts Section 5-14 TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANK

5101E TSF Parts Section 5-16 CABLE CONTROLS - SCV ONLY ITEM PART NO. QTY. DESCRIPTION 1 23865B 1 CBL CTRL MT BRK,9030-FD40-JD60 2 6T1251 2 CBL CTRL BOX,180 DEG 3 06510102 1 SWITCHBOX,SIDE 4 34496 1 BRKT,SWITCHBOX,UNI 5 21542 2 CAPSCREW,1/4X 4 NC 6 21543 1 CAPSCREW,1/4 X 4 1/2, NC 7 21986 3 LOCKWASHE...

5101E TSF Parts Section 5-21 WHEEL SPACER ITEM PART NO. QTY. DESCRIPTION 1 06770025 1 KIT,SPCR,WHL,JD 2 06400919 2 RING,SPACER,WHEEL,JD

Side Flail Standard Duty Common Section 6-4 COMBO DRAFT BEAM

Side Flail Standard Duty Common Section 6-6 STD DUTY 63” SIDE FLAIL, STANDARD ROTATION - COMBO

Side Flail Standard Duty Common Section 6-7 63” SIDE FLAIL, STANDARD ROTATION - COMBO ITEM P/N QTY DESCRIPTION 1 28647E 1 BONNET,63,STD,COMBO 2 28665A 1 BAFFLE,63,STD ROT-STD 3 6T2283 8 CARRIAGE BOLT,3/8 X 1 NC 4 6T2615 8 WASHER,FENDER 3/8 5 21988 18 LOCKWASHER,3/8 6 21625 40 HEX NUT,3/8 NC 7 27975A...

Side Flail Standard Duty Common Section 6-8 STD DUTY 63” SIDE FLAIL, REVERSE ROTATION - COMBO

Side Flail Standard Duty Common Section 6-10 STD DUTY 75” SIDE FLAIL, STANDARD ROTATION - COMBO

Side Flail Standard Duty Common Section 6-12 STD DUTY 75” SIDE FLAIL, REVERSE ROTATION - COMBO

Side Flail Standard Duty Common Section 6-13 75” SIDE FLAIL REVERSE ROTATION - COMBO ITEM P/N QTY DESCRIPTION 1 28736D 1 BONNET,75,STD,T3F,RT 2 28969A 1 TRASH GUARD,63REV ROT-STD 3 6T2283 8 CARRIAGE BOLT,3/8 X 1 NC 4 6T2615 8 WASHER,FENDER 3/8 5 21988 18 LOCKWASHER,3/8 6 21625 40 HEX NUT,3/8 NC 7 27...

Side Flail Standard Duty Common Section 6-14 STD DUTY SIDE FLAIL DRIVE ASSEMBLY

Side Flail Standard Duty Common Section 6-15 ITEM P/N QTY DESCRIPTION 1 REF. * BONNET - REFER TO HEAD PARTS 2 28679B 1 MOTOR CHANNEL 3 21700 2 HEX NUT, 1/2", NF 4 TF3620A 1 SPRING,TENSIONER 5 27938 1 BUSHING,MACH,1ODx1/2IDx14GA. 6 40496 1 ROD,THREADED,1/2NFX8 7 PT3611A 1 CLEVIS,6" 8 06504013...

Side Flail Standard Duty Common Section 6-16 HYDRAULIC LIFT CYLINDER

Side Flail Standard Duty Common Section 6-20 RESERVOIR TANK FILTER ASSEMBLY

Side Flail Standard Duty Common Section 6-36 FRONT HYDRAULIC PUMP – HIGH PRESSURE

Side Flail Standard Duty Common Section 6-38 SIDE DECK MOTOR – HIGH PRESSURE

Side Flail Standard Duty Common Section 6-40 SIDE COOLER

Side Flail Standard Duty Common Section 6-42 BRAKE VALVE ASSEMBLY W/ METRI PAK ITEM PART NO. QTY. DESCRIPTION 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 30-00 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 1 RE...

Side Flail Standard Duty Common Section 6-43 SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTING FAILURE MODE: CHECK STEPS - MOWER WILL NOT START - system pressure is low (engine not lugging). 1 thru 6 - MOWER WILL NOT START - system pressure is high (engine lugging). “MR” port will...

Side Flail Standard Duty Common Section 6-44 ITEM PART NO. QTY. DESCRIPTION * REF * BONNET (REFER TO HEAD PARTS) 2 30531A 1 BRACKET, TRAVEL LOCK 3 TF4248 1 PLATE, TRAVEL LOCK 4 23745 1 TRAVEL LOCK HOOK 5 21783 2 CAPSCREW,5/8”x2” NC 6 21992 2 LOCKWASHER, 5/8” 7 21775 2 HEX NUT, 5/8” NC 8 TF4250 1 PIN...

Side Flail Standard Duty Common Section 6-45 TRAVEL LOCK LIFT BEAM ITEM PART NO. QTY. DESCRIPTION 1 6T0105 1 DRAFT BEAM (STD WITH TRAVEL LOCKS) 2 6T0106 1 TRAVEL LOCK BRACKET 3 6T0107 2 TRAVEL LOCK PINS 3/4” X 3 1/4” 4 6T3020 2 R - CLIP 5/32” 5 21833 1 CAPSCREW 3/4” X 2 1/4” 6 21825 1 HEX NUT 3/4” 7...

Side Flail Standard Duty Common Section 6-46 SWITCHBOX SERVICE PARTS ITEM P/N QTY. DESCRIPTION 1 06514013 1 SWBX,ALUM,BLK,06510102 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 33811 1 SWITCH,MASTER/DECK FLOAT 4 6T3923 1 INDICTATOR LIGHT,ON,RED 5 06514014 1 BREAKER,10A,SWBX 6 34540 1 STRAIN RELIEF,3/4,BLACK,N...

Side Flail Standard Duty Common Section 6-47 SWITCHBOX SCHEMATIC

WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material andworkmanship. Any part of equipment that in Tiger’s judgement, show evidence ofsuch defects will be repaired or replac...

ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better ope...

TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table ofcontents clearly identifies each section where you can easily find the information yo...