Page 3 - FORWARD; Tiger Corporation
FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions,Assembly instructions, Operations, Maintenance and Parts. This manual will alsoassist you in the proper break-in, daily care, and troubleshoo...
Page 5 - TABLE OF CONTENTS; This symbol means; CAUTION – YOUR SAFETY IS AT RISK!; When you see this symbol, read and
TABLE OF CONTENTS SAFETY _____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBLY / MOUNTING SECTION _______________________ 2-1 OPERATION SECTION _________________________________ 3-1 MAINTENANCE SECTION ______________________________ 4-1 P...
Page 8 - SAFETY; A safe and careful operator is the best operator. Safety is of; The symbol and signal word are; Practice all usual and customary safe working precautions and; YOU; can; R E A D; t h e f o l l o w i n g S a f e t y; Serious injury or possible death! Decals are Black and Orange.
Safety Section 1-2 SAFETY A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner /operator. Most accidents can be avoided by being aware of yourequipment, your surroundings, and observing certain precautions.The first section ...
Page 11 - Before transporting the Tractor and Implement, determine; Make
Safety Section 1-5 SAFETY WARNING! Transport only at safe speeds. Serious accidents and injuriescan result from operating this equipment at unsafe speeds.Understand the Tractor and Implement and how it handles beforetransporting on streets and highways. Make sure the Tractorsteering and brakes are i...
Page 18 - HYDRAULIC TANK
Safety Section 1-12 SAFETY 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB 00769737 MOWER DECK PART NO.LOCATION
Page 19 - MAIN BOOM, SECONDARY BOOM, MAIN FRAME
Safety Section 1-13 SAFETY 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANK PART NO.LOCATION 00758194 MOWER DECK
Page 20 - MOWER DECK
Safety Section 1-14 SAFETY 02967668 MOWER DECK 03200285 OUTSIDE OF CAB 02971123 HYDRAULIC TANK 22645 INSIDE OF CAB 22839 MOWER DECK PART NO.LOCATION
Page 21 - INSIDE OF CAB
Safety Section 1-15 SAFETY 25387 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK, MAIN BOOM18.25” x 10” 31523HYDRAULIC TANK 13.5” x 7” 31513 22840 INSIDE OF CAB 24028 MOWER DECK PART NO.LOCATION
Page 23 - MAIN BOOM
Safety Section 1-17 SAFETY 33438 MAIN BOOM 33224 MOWER DECK 32709 INSIDE OF CAB 32708 HYDRAULIC TANK PART NO.LOCATION
Page 31 - Employer-Employee Operator Regulations; own actions; OSHA Regulations; guards on the equipment.; Child Labor Under 16 Years of Age; FEDERAL LAWS AND REGULATIONS
Safety Section 1-25 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulationsconcerning employer and employee equipment operators. This section is not intended as a legalinterpretation of the law and should not be considered as such . Employer-E...
Page 34 - ASSEMBLY; D: Remove engine side panels, or raise hood to access front pulley.
Assembly Section 2-2 ASSEMBLY Before attempting to mount or service your Tiger mower, it is important to read and understand all of the information in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tracto...
Page 35 - CAUTION: DO NOT START THE TRACTOR UNTIL ALL HOSES ARE; ADJUSTING REAR WHEELS; Raise rear of tractor onto jack-stands.; Follow the instructions in the tractor; to 72” center for side mounted; MAIN FRAME MOUNTING
Assembly Section 2-3 ASSEMBLY CRANKSHAFT ADAPTER If necessary remove the four cap-screws from the crankshaft pulley. Then install the crankshaft adapter and spacer to the pulley with cap-screws and lock-washersas shown in the parts section. FRONT PUMP MOUNTING Install the pump mounting bracket on th...
Page 37 - NOTE: This should be done before mounting the main frame.; ONLY; used for polycarbonate.
Assembly Section 2-5 ASSEMBLY POLY-CARBONATE SAFETY WINDOW NOTE: This should be done before mounting the main frame. 1. Disconnect gas shock at door. Remove the right side cab door from tractor cab by removing hinge pins. 2. Remove the existing hardware and discard factory glass door.3. Place small ...
Page 39 - THROUGH METAL OR PLASTIC!
Assembly Section 2-7 ASSEMBLY HOSE AND CABLE ROUTING Attach two clamps to the right rear wheel well for proper hose/cable routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin formeasuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Me...
Page 40 - nuts noted in parts section.; GENERAL HOSE INSTALLATION; sections and fasten with hose clamps or zip ties as needed.; ACCUMULATOR INSTALLATION / PLUMBING
Assembly Section 2-8 ASSEMBLY CABLE CONTROL LEVER STAND Place the front edge of the support bracket 2 ¾” back from the lower right front window. Rotate stand to be 2 ¼” from the right door frame as shown below. Besure that the location of the stand will allow clearance between the cable controlhandl...
Page 42 - NOTE ONLY FOR ELECTRONIC VALVE: +12 VOLTS ELECTRICAL POWER; BEFORE WIRING; HYDRAULIC TANK INSTALLATION
Assembly Section 2-10 ASSEMBLY SWITCH BOX WIRING Refer to the Parts section for wiring diagrams. Remove top instrument panel (tach, and hour meter) for access to the wires. Route the red and green wire from the switch box wires from the switch box to the bottom right corner of the instrument panel n...
Page 43 - LOAD SENSE HOSE ROUTING; The ports used are directly under the valve mounting plate.
Assembly Section 2-11 ASSEMBLY JOYSTICK MOUNT STAND Mount the joystick stand mount in the same position as the cable control bracket. Place the front edge of the support bracket 2 ¾” back from the lower right frontwindow. Rotate stand to be 2 ¼” from the right door frame as shown below. Besure that ...
Page 44 - beyond port on the tractor rear remotes.
Assembly Section 2-12 ASSEMBLY NEW HOLLAND PRIORITY VALVE USED ON DELTA & VALUE UNITS (HUSCO) The Delta and Value units need a NH priority valve plug in the tractor rear remotes for the proper hydraulic flow. Torque the body fo the plug first to 94Nm and then thesmall end to 15Nm. The ports used...
Page 45 - tractor valve hookup.
Assembly Section 2-13 ASSEMBLY DANFOSS PRIORITY VALVE USED ON DELTA & VALUE UNITS The DanFoss lift valve needs a priority valve and a NH priority valve plug in the tractor rear remotes for the proper hydraulic flow. Torque the body fo the plug first to94Nm and then the small end to 15Nm. The por...
Page 46 - The sudden release of hydraulic pressure could cause the
Assembly Section 2-14 ASSEMBLY BENGAL BRUTE HOSE ROUTING WARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts. Anyone in the way of these parts could beseverely hurt or killed. DO NOT ALLOW these hydraulic hoses to BREAK or BURSTin order to preve...
Page 52 - already be done for you.; PREFORMED TUBE INSTALLATION; and hex nut through boss on main frame as shown.; SOLENOID BRAKE VALVE
Assembly Section 2-20 ASSEMBLY SWIVEL BRACKET MOUNTING Install the boom swivel bracket onto the boom mounting bracket with the swivel pin. Secure the pin in place using the capscrews, etc. through the hole in the bossand pin. NOTE: The head of the capscrew must be toward the front of the tractor. In...
Page 53 - “bracket head” cylinder pin and roll pin shown in parts section.; GREASELESS BEARINGS ARE DARK GRAY AND SHOULD NEVER BE; DECK ATTACHMENT
Assembly Section 2-21 ASSEMBLY SWITCHING SIDE MOUNT TO BOOM ARM If you are changing over from a side mounted mower you must first close the ball valves and remove the motor hoses from the motor to the solenoid valve. Alsoremove and replace any fittings that do not match the ones shown in the partsse...
Page 54 - HOSE COVERING; After assembling all components, double check the complete
Assembly Section 2-22 ASSEMBLY EXTENDING ZERK ON FLAIL HEAD Due to the belt shield covering the cutter shaft bearing on the flail head a hose, elbow, & grease zerk have been added to the bearing. Remove the existing greasezerk from the bearing and discard. Attach the elbow to the bearing. Next, ...
Page 56 - Remove the muffler from existing turbo tube.
Assembly Section 2-24 ASSEMBLY EXHAUST MOUNT NOTE: This should be done after mounting the main frame.1. Cut the tractor hood as shown in pic. # 1 to accomodate modified exhaust turbo tube. 2 Remove the muffler from existing turbo tube. 3. Remove existing turbo tube from tractor turbo.4. Install the ...
Page 60 - Set the dead band compensation potentiometer first.
Assembly Section 2-28 ASSEMBLY Run tractor at normal operating RPM to adjust the settings as follows. Set the dead band compensation potentiometer first. Set the dead band compensation potentiometer at 50%, or halfway between fullclockwise and full counter-clockwise. Setting Signal Adaptation Potent...
Page 61 - function and determine the time required for
Assembly Section 2-29 ASSEMBLY MAIN BOOM: “A” Port, Boom UP: 7-9 Seconds (Note: Extend secondary boom completely; roll deck to be level with ground, and lowermain boom until deck is on ground. Now index main boom “up” function and determine thetime required for main boom to rise completely.) “B” Por...
Page 64 - BE SURE THE BALL VALVES ARE OPEN!; Start tractor and allow; Before operating the mower; , the cutter head and boom should be slowly; MOWER TESTING; If any parts of this assembly section, or any other section of this
Assembly Section 2-32 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator. These decals should beunderstood by each operator of the machine in conjunction with the safety andoperat...
Page 66 - OPERATION; Safety; The; Safety Alert Symbol; combined with a signal word, as seen below, is; Before any operation of tractor and mower; , the user should read and
Operation Section 3-2 OPERATION Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, willhelp protect the operator and bystanders from injury or death. Many of the messageswill be repe...
Page 67 - feet
Operation Section 3-3 OPERATION STARTING TRACTOR AND MOWER Check the operators manual received from the tractor manufacturer, for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if caution isnot used or dan...
Page 68 - to remind the operator of the lever functions.
Operation Section 3-4 OPERATION CABLE CONTROLLED MOWERS A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions. The main control valve on the Tiger Rear Stow Boom has multiple sections with tapered spools, located near the ...
Page 69 - SWIVEL
Operation Section 3-5 OPERATION LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #4 BOOM SWIVEL INDICATOR LIGHT OFF LEVER #3 DECK ROLL LEVER # 5 BOOM SHIELD SWIVEL KNUCKLE LEVER #4 WITH BUTTON PRESSED BOOM KNUCKLE INDICATOR LIGHT ON
Page 70 - Do not run the cutter head into material larger than 6” diameter.
Operation Section 3-6 OPERATION SWITCHBOX The Safety Shield lever opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in theclosed position. When mowing in brush or in trees above ground level the shield maybe opened for easi...
Page 71 - of the machine when in operation. Extreme care should be taken; slowly; lower deck to ground
Operation Section 3-7 OPERATION MOWER OPERATION When rotating parts are in motion, serious injury may occur if caution isnot used or danger is not recognized. Never allow bystanders within 300 feet of the machine when in operation. Extreme care should be taken when operating near loose objects – suc...
Page 72 - of the unit until all motion stops; The engine should; use excessive force when positioning cutting head into heavy
Operation Section 3-8 OPERATION If bystanders approach within 300 feet while mower is in operation turn mowerswitch “OFF” immediately! After shutdown, never leave the tractor or allowbystanders to approach within 300 FEET of the unit until all motion stops completely. If cutter shaft jams and stops,...
Page 73 - operate mower head while boom mower is in the boom; DO NOT; attempt to operate the valve manually for mowing operations!
Operation Section 3-9 OPERATION MAIN CONTROL SWITCH BOX DANFOSS JOYSTICK CONTROLLED MOWERS NOTE: DO NOT operate mower head while boom mower is in the boom rest, or in the stored position! Red “Mower Run” light indicates mower is“ON”. The boom functions are controlled by an electronic joystick. The J...
Page 74 - performed through the use of the joystick controller.
Operation Section 3-10 OPERATION DANFOSS JOYSTICK CONTROL AND SWITCH BOX The diagrams below and on the following pages show the functions that are performed through the use of the joystick controller.
Page 76 - HEAVY DUTY ROTARY
Operation Section 3-12 OPERATION The Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in theclosed position. When mowing in brush or in trees above ground level the shieldmay be opened for easier cutti...
Page 77 - Operating this mower in
Operation Section 3-13 OPERATION The 50” boom flail equipped with free swinging brush knives is intendedfor brush cutting only. Cutting grass is not recommended. Do not allow knives to cut down to the ground. Position ground roller tomaintain knife arc at a minimum of 2 inches above the ground. Knif...
Page 78 - UNSTOWING BOOM; To un-stow the boom from the boom rest, proceed as follows. Extend the; TRANSPORTING MOWER; Transporting under the units own power:
Operation Section 3-14 OPERATION 63” BOOM FLAIL The 63” boom flail mower was designed for cutting grass. The cutter shaft speed must be maintained for proper cutting. To insure that the cutter shaft is rotating at maximunspeed, run tractor at full throttle during mowing operations. If cutter shaft s...
Page 79 - Transporting unit by flatbed trailer:
Operation Section 3-15 OPERATION Transporting unit by flatbed trailer: Park flatbed on level area. Drive tractor onto center of flatbed to avoid uneven distribution of weight and staying within local width restrictions. Boom head must bestowed on Boom Rest. The FLAIL HEAD MUST be stowed in the UPPER...
Page 82 - MAINTENANCE; warm water, using a soft clean sponge or; soft cloth; . DO NOT use abrasive or alkaline; use hands to check for suspected leaks in hydraulic hoses!; BREAK IN PERIOD
Maintenance Section 4-2 MAINTENANCE Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operatorin the regular servicing of the mower. Regular maintenance at the intervals mentionedwill result...
Page 84 - DAILY OR EVERY 8 HOURS
Maintenance Section 4-4 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing isrequired. This symbol indicates a point that needs to be greased at an intervalnoted in t...
Page 85 - Rear Tire Type; YEARLY OR EVERY 500 HOURS; Vibration
Maintenance Section 4-5 MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Change Change after first 50 Filter hours only, then every (10 micron filter) 500 hours or yearly In-Line High Pressure Change Change after first 50 Filter hours only, then every (10 micron filter) ...
Page 86 - SYMPTOMS
Maintenance Section 4-6 MAINTENANCE SYMPTOMS CAUSE REMEDY Mower will not start 1. Blown fuse 1. Check fuse between mower switch or run and ignition / replace 2. Ball valves closed 2. Make sure valves are open3. Low oil level 3. Check Hyd. tank and fill 4. Line leak 4. Check all fittings and lines, r...
Page 87 - suspected hydraulic problems.
Maintenance Section 4-7 MAINTENANCE NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the Technical Service representative at the number shown on the front cover ofthis manual.
Page 90 - shut “; OFF; DETAILED MAINTENANCE
Maintenance Section 4-10 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “ OFF ”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized bre...
Page 91 - REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT:
Maintenance Section 4-11 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches theelement p/n on the filter model tag...
Page 92 - intervals; GREASING GROUND ROLLER SHAFT – FLAIL; hour intervals
Maintenance Section 4-12 MAINTENANCE GREASING CUTTER SHAFT – FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s), these are located on the bearing cover. Normal conditions require one or two pump in each bearing, usingLithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320spe...
Page 94 - Please read the specific instructions for each area.
Maintenance Section 4-14 MAINTENANCE VISUAL MAP OF GREASE POINTS Please read the specific instructions for each area.
Page 95 - last page for greasing points.; GREASING BOOM CYLINDERS
Maintenance Section 4-15 MAINTENANCE GREASELESS BEARINGS ON THE BOOM The pivot points on the boom have greaseless bearings. Check the guide on the last page for greasing points. NOTE: The new greaseless bearing is blackish/gray in color and should not begreased. GREASING BOOM CYLINDERS Locate the ze...
Page 96 - secure belt cover and remove cover.; Be sure to replace the belt cover BEFORE; DECK STOP ADJUSTMENT; NOTE: Bolt should not hit boom before cylinder reaches full travel.
Maintenance Section 4-16 MAINTENANCE ADJUSTING / CHECKING BELT TENSION To adjust belt tension or replace belts on flail cutter head, remove four bolts that secure belt cover and remove cover. The hex nuts shown below can be adjusted to increase / decrease the belt tension as needed. (NOTE: Location ...
Page 97 - tightened as follows:
Maintenance Section 4-17 MAINTENANCE TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 10 hours of service. Torque the (6) bolts shown below to 331 ft. lbs. TIGHTENING KNIFE BOLTS AND DISK BOLTS: After every 8 hours of operation or daily, the Knife Bo...
Page 98 - maintenance or repair procedures.; THE BALL VALVES MUST BE OPEN (handle; Failure to do so will result in component failure!
Maintenance Section 4-18 MAINTENANCE BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLEDTO MOTOR OR P.T.O. ! Failure to do ...
Page 99 - weld on the knives or bolts. Damaged or worn knives must be; Knives with unequal wear may cause; – The self-locking nuts for the knife mounting bolts must; NOT; self-locking nut is removed from the knife mounting bolt, the nut; must; be replaced; ROTARY KNIFE REPLACEMENT
Maintenance Section 4-19 MAINTENANCE INSPECTION OF ROTARY KNIFE Failure to follow the following warnings and instructions may resultin serious injury or damage to the equipment or property! 1 – DO NOT weld on the knives or bolts. Damaged or worn knives must be replaced. 2 – Knives must be replaced i...
Page 100 - - Always replace the knife bolts when replacing the knives.; DO NOT REUSE THE; – Apply loctite “271” to threads.; REPLACEMENT OF ROTARY DISK
Maintenance Section 4-20 MAINTENANCE 50” FLAIL KNIFE BLADE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage tothe mower. The knife should not be welded on for any reason. 2 - Always re...
Page 101 - Knives should not be welded on for any reason.; – apply loctite “271” to threads.; Knives should not be welded on for any reason.
Maintenance Section 4-21 MAINTENANCE 63” BOOM FLAIL KNIFE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage tothe mower. 2 – Assemble knives, clevis, bolts and nuts as shown in part sec...
Page 102 - A press MUST be used to install bearing cups, bearing cones, and; when working on spindle assembly.; THE SPINDLE ASSEMBLY
Maintenance Section 4-22 MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT WARNING! A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts ofassembly may be damaged. NOTE: The grease zerk a...
Page 103 - – Press upper bearing cup into the spindle housing.
Maintenance Section 4-23 MAINTENANCE BEARING INSTALLATION 1 – Press upper bearing cup into the spindle housing. 2 – Turn the spindle housing over and press in the lower bearing cup. 3 – Place the lower bearing cone in the bearing cup. Next press the seal into thespindle housing. The inner lip of the...
Page 105 - The following services should be performed; daily; or every; hours; end play and lubricate at zerks.; Maintenance Section
Maintenance Section 4-25 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in theoperators manual. ______ Pump Drive Shaft: If required with drive shaft / coupler check for end play and...
Page 107 - NEW HOLLAND T6000 BENGAL BRUTE
PARTS SECTION NEW HOLLAND T6000 BENGAL BRUTE Parts Section 5-1
Page 108 - Tiger; Direct any questions regarding parts to:; PARTS ORDERING GUIDE
Parts Section 5-2 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Par...
Page 109 - PARTS SECTION TABLE OF CONTENTS; SECTION
Parts Section 5-3 PARTS SECTION TABLE OF CONTENTS SECTION ASSEMBLY PAGE TRACTOR SPECIFIC PARTS: TRACTOR MOUNT KIT – MAIN FRAME 06101461 5-4 4 CYL TRACTOR MOUNT KIT – HYDRAULICS 06101461 5-6 6 CYL TRACTOR MOUNT KIT – HYDRAULICS 06101467 5-8 AXLE BRACE & BATTERY BOX 06101211 5-10 TRACTOR MOUNT KIT...
Page 110 - TRACTOR MOUNT KIT - MAIN FRAME
Page 116 - AXLE BRACE & BATTERY BOX
Page 118 - TRACTOR MOUNT KIT - SWEEPER MOUNT
Parts Section 5-12 TRACTOR MOUNT KIT - SWEEPER MOUNT
Page 120 - BOOM MOUNT KIT
Page 122 - SP CABLE CONTROLS & SELECTOR VALVE
Parts Section 5-16 4 SP CABLE CONTROLS & SELECTOR VALVE
Page 128 - SP CABLE CONTROLS & SELECTOR VALVE
Parts Section 5-22 5 SP CABLE CONTROLS & SELECTOR VALVE
Page 134 - JOYSTICK AND SWITCH BOX
Page 140 - MIRROR BRACKET
Page 142 - BOOM POLYCARBONATE CAB SAFETY WINDOW KIT
Parts Section 5-36 BOOM POLYCARBONATE CAB SAFETY WINDOW KIT R 00-00
Page 144 - EXHAUST MOUNT - 4 CYLINDER
Parts Section 5-38 EXHAUST MOUNT - 4 CYLINDER ITEM PART NO. QTY. DESCRIPTION 1 06410127 1 MNT,EXHAUST,TSA100-110 2 21630 4 CAPSCREW,3/8 x 1,NC 3 21625 4 HEX NUT,3/8,NC 4 21988 4 LOCKWASHER,3/8 5 * 2 EXISTING MAINFRAME HARDWARE 6 06410128 1 MNT,EXHAUST,SUPPORT 7 35188 2 CLAMP,EXHAUST,3” 8 06520024 1 ...
Page 145 - EXHAUST MOUNT - 6 CYLINDER
Parts Section 5-39 EXHAUST MOUNT - 6 CYLINDER ITEM PART NO. QTY. DESCRIPTION 1 06410113 1 MNT,EXHAUST,TSA115-135 2 06410121 1 MNT,EXHAUST,SUPPORT,TSA115-135 3 06520023 1 TUBE,EXHAUST RELOCATE,TSA,6CYL 4 32986 2 CLAMP,EXHAUST,3 1/2 5 21630 4 CAPSCREW,3/8x1,NC 6 21988 4 LOCKWASHER,3/8 7 21625 4 HEX NU...
Page 146 - BOOM MOWER WHEEL WEIGHT KIT
Parts Section 5-40 R 7-98 BOOM MOWER WHEEL WEIGHT KIT ITEM PART NO. QTY. DESCRIPTION 1 32615 1 WHL WT,INBOARD,1700#,DRLL&TAP 14.75OC,OUTBOARD 2 06531000 3 HEX NUT, 7/8" NC,GR8 3 06530213 3 CAPSCREW,7/8x16,NC,GR8,3"THRD 4 06533000 6 FLATWASHER,7/8",GR8 5 06100920 1 TRACTOR RIM 6 TB327...
Page 147 - BRAKE VALVE ASSEMBLY W/ METRI PAK
Parts Section 5-41 BRAKE VALVE ASSEMBLY W/ METRI PAK ITEM PART NO. QTY. DESCRIPTION 1 34092 1 BRAKE VALVE, BLANK 2 34095 1 RELIEF VALVE, 3000 PSI 3 34094 2 LOGIC ELEMENT 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER)
Page 148 - SELECTOR VALVE AND SWITCH BOX WIRING (HUSCO)
Parts Section 5-42 SELECTOR VALVE AND SWITCH BOX WIRING (HUSCO) ITEM P ART NO. Q T Y . DESCRIPTION 06510049 A V A IL S W ITCH BOX ASY BOOMKA T (COMPLETE) 1 34325 1 SWITCH BOX 2 6T3923 1 INDICA T OR LIGHT 3 06510069 1 SELECT OR INDICA T OR LIGHT 4 PT3905A 1 TOGGLE SWITCH, MOWER RUN 5 34532 1 T OGGLE ...
Page 149 - JOYSTICK AND SWITCH BOX WIRING / BENGAL BRUTE
Parts Section 5-43 JOYSTICK AND SWITCH BOX WIRING / BENGAL BRUTE ITEM PART NO. QTY. DESCRIPTION 1 06510047 1 SWITCHBOX 2 REF. * TRAVEL LOCK - REFER TO HYDRAULICS 3 REF. * SOLENOID - REFER TO MAIN FRAME 03-01-05
Page 151 - SELECTOR VALVE SCHEMATIC
Page 152 - JOYSTICK TROUBLESHOOTING; Boom operation not responding to joystick movement.; Isolate hydraulic vs. electronic symptom.; Electronic inspection.; Pin #2 – Signal Voltage; Possible electronic problems.; Continued on next sheet; TROUBLESHOOTING
Parts Section 5-46 JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement. Isolate hydraulic vs. electronic symptom. Turn off electronic master switch (preventing electronic actuator on valve fromattempting to hold spool in neutral position). With tractor engine running, operate...
Page 153 - Hydraulic inspection.; With the spools in Neutral; Possible hydraulic problems.
Parts Section 5-47 Hydraulic inspection. Install 3 pressure gauges, on the valve inlet (use M port, or tee into hose supplying oilfrom the pump to the inlet), on the workport that is not operating, and on the LS port. With the spools in Neutral Gear pump – P should be approximately 200 psi, LS = 0, ...
Page 154 - HYDRAULIC - TROUBLESHOOTING GUIDE
Parts Section 5-48 HYDRAULIC - TROUBLESHOOTING GUIDE
Page 155 - ELECTRICAL - TROUBLESHOOTING GUIDE
Parts Section 5-49 ELECTRICAL - TROUBLESHOOTING GUIDE
Page 157 - BENGAL BRUTE COMMON SECTION; COMMON
BENGAL BRUTE COMMON SECTION COMMON PARTS SECTION Common Section 6-1
Page 158 - SECTION SPECIFIC PARTS
Bengal Brute Common Section 6 - 2 TABLE OF CONTENTS SECTION SPECIFIC PARTS PAGE BOOM SWIVEL HOSE ROUTING 6-4 BENGAL BRUTE BOOM ARM 6-6 BENGAL BRUTE BOOM ARM / PREFORMED TUBES 6-8 BENGAL BRUTE BOOMREST 6-10 BENGAL BRUTE ROTARY PIVOT ASSY 6-12 BENGAL BRUTE FLAIL PIVOT ASSY 6-14 50” BOOM ROTARY MOWER D...
Page 161 - NOTES; PAGE
Bengal Brute Common Section 6 - 5 NOTES PAGE INTENSIONALLY LEFT BLANK
Page 162 - BENGAL BRUTE ARM
Bengal Brute Common Section 6 - 6 BENGAL BRUTE ARM 05-25-05
Page 164 - BENGAL BRUTE ARM / PREFORMED TUBES
Bengal Brute Common Section 6 - 8 BENGAL BRUTE ARM / PREFORMED TUBES 05-25-05
Page 166 - BOOMREST - BENGAL BRUTE
Bengal Brute Common Section 6 - 10 BOOMREST - BENGAL BRUTE
Page 168 - BENGAL BRUTE ROTARY PIVOT ASSY
Bengal Brute Common Section 6 - 12 BENGAL BRUTE ROTARY PIVOT ASSY 05-25-05
Page 170 - BENGAL BRUTE FLAIL PIVOT ASSY
Bengal Brute Common Section 6 - 14 BENGAL BRUTE FLAIL PIVOT ASSY 05-25-05
Page 171 - BENGAL BRUTE FLAIL PIVOT / HEAD ASSY
Bengal Brute Common Section 6 - 15 BENGAL BRUTE FLAIL PIVOT / HEAD ASSY ITEM PART NO. QTY. DESCRIPTION 1 06700029 1 PIVOT ASY 2 06700015 1 PIVOT ARM 3 06420014 2 PIN CLEVIS 4 TB1023 4 ROLL PIN 5 06420019 1 PIN 6 06420020 1 PIN 7 06420018 1 PIN 8 06420021 1 PIN 9 21688 1 CAPSCREW 7/16” X 3 1/4” 10 21...
Page 172 - 0” BOOM ROTARY MOWER ASSY
Bengal Brute Common Section 6 - 16 50” BOOM ROTARY MOWER ASSY 05-25-05
Page 174 - 0” ROTARY MOWER ASSEMBLY
Bengal Brute Common Section 6 - 18 60” ROTARY MOWER ASSEMBLY
Page 176 - 0” ROTARY KNIVES AND DISK
Bengal Brute Common Section 6 - 20 50” ROTARY KNIVES AND DISK ITEM PART NO. QTY. DESCRIPTION 1 06770003 1 BLADE MOUNTING DISK 2 6T1023R 2 NYLOCK HEX NUT 1 1/8” 3 34878 2 SPACER 4 06538000 2 KNIFE MOUNTING BOLT 5 06521001 2 STANDARD KNIFE 6 33764 6 FLATWASHER 7 6T2259 6 CAPSCREW * 6T1825 1 LOCTITE - ...
Page 177 - 0” ROTARY BLADE BAR AND KNIVES
Bengal Brute Common Section 6 - 21 05-25-05 50” ROTARY BLADE BAR AND KNIVES ITEM PART NO. QTY. DESCRIPTION 1 PT1018H5 1 SPINDLE,5/8HOLES,HD,WO/TABS 2 06400388 1 BAR,BLADE,TRB 3 06521001 2 KNIFE,TRB50,5/8 4 06538000 2 KNIFE MTG BOLT,5/8 SHOULDER 5 06533002 2 FLATWASHER,1 1/8,GR 8 6 6T1023R 2 KNIFE MT...
Page 178 - 0” ROTARY KNIVES AND DISK
Bengal Brute Common Section 6 - 22 60” ROTARY KNIVES AND DISK ITEM PART NO. QTY. DESCRIPTION 1 34876 1 BLADE MOUNTING DISK 2 6T1023R 2 NYLOCK HEX NUT 1 1/8” 3 34878 2 SPACER 4 34684 2 STANDARD GRASS KNIFE 5 34685 2 HIGH SUCTION GRASS KNIFE 6 34497 2 KNIFE MOUNTING BOLT 7 25270 6 FLATWASHER,5/8,GR8,U...
Page 179 - 0” ROTARY BLADE BAR AND KNIVES
Bengal Brute Common Section 6 - 23 60” ROTARY BLADE BAR AND KNIVES ITEM PART NO. QTY. DESCRIPTION 1 PT1018H5 1 SPINDLE 2 06400690 1 BAR,BLADE,RTRY60 3 6T1023R 2 KNIFE MTG NUT,1-1/8,NYLOCK,NF 4 06533002 2 FLATWASHER,1-1/8,GR8 5 06521001 2 KNIFE,TRB50,5/8 6 06538000 2 KNIFE MTG BOLT,5/8 SHOULDER 7 337...
Page 180 - 0” BOOM FLAIL DRIVE ASSY
Bengal Brute Common Section 6 - 24 50” BOOM FLAIL DRIVE ASSY 05-25-05
Page 182 - 0” BOOM FLAIL CUTTER ASSY.
Bengal Brute Common Section 6 - 26 50” BOOM FLAIL CUTTER ASSY. 05-25-05
Page 183 - 0” BOOM FLAIL CUTTER ASSY
Bengal Brute Common Section 6 - 27 50” BOOM FLAIL CUTTER ASSY ITEM PART NO. QTY. DESCRIPTION 34787 AVAIL FLAIL, BOOM,50, BRUSH,CPLT ASSY 34789 AVAIL FLAIL, BOOM,50, GRASS,CMPLT ASSY 1 TF3003F 1 CUTTER HEAD BONNET 2 TF3004 1 FRONT SHIELD 3 34783 AVAIL TBF50,BRUSH,KNIFE ASSY 3A 34784 AVAIL TBF50,GRASS...
Page 184 - 3” BOOM FLAIL DRIVE ASSY
Bengal Brute Common Section 6 - 28 63” BOOM FLAIL DRIVE ASSY 05-25-05
Page 186 - 3” BOOM FLAIL CUTTER ASSY
Bengal Brute Common Section 6 - 30 63” BOOM FLAIL CUTTER ASSY 05-25-05
Page 194 - ROTARY MOWER SPINDLE ASSY
Bengal Brute Common Section 6 - 38 ROTARY MOWER SPINDLE ASSY
Page 198 - RESERVOIR TANK FILTER ASSEMBLY
Bengal Brute Common Section 6 - 42 RESERVOIR TANK FILTER ASSEMBLY
Page 200 - SPOOL DANFOSS VALVE
Bengal Brute Common Section 6 - 44 5 SPOOL DANFOSS VALVE 06-29-06
Page 206 - HYDRO PUMP & TSR MOTOR
Bengal Brute Common Section 6 - 50 05-25-05 HYDRO PUMP & TSR MOTOR TSR MOTOR FRONT PUMP
Page 208 - 0” & 60” ROTARY MOWER MOTOR
Bengal Brute Common Section 6 - 52 50” & 60” ROTARY MOWER MOTOR 05-25-05
Page 210 - FLAIL MOWER MOTOR
Bengal Brute Common Section 6 - 54 ITEM PART NO. QTY. DESCRIPTION * 06504013 AVAIL MOTOR ASSEMBLY 350 - TBF50, TBF63 1 06504039 1 SHAFT END COVER 2 06504040 1 PORT END COVER 3 06504041 1 GEAR HOUSING 4 06504042 1 MATCHED GEAR SET 5 TF4402 1 BALL BEARING 6 06504043 4 CAP SCREW 7 06504044 2 SET SCREW ...
Page 211 - MANUAL CONTROLS SWITCHBOX
Bengal Brute Common Section 6 - 55 05-25-05 MANUAL CONTROLS SWITCHBOX ITEM P/N QTY. DESCRIPTION 1 06514010 1 SWBX,ASSY 2 35226 2 SWITCH,MOWER,COLEHERSEE 3 33811 1 SWITCH,MASTER/DECK FLOAT 4 34532 1 SWITCH,TRVL LCK 5 6T3923 1 INDICTATOR LIGHT,ON,RED 6 06510193 1 INDICTATOR LIGHT,ON,GREEN 7 06514006 1...
Page 212 - BOOM TRAVEL LOCK; Refer to your switchbox before drilling hole or wiring.
Bengal Brute Common Section 6 - 56 BOOM TRAVEL LOCK ITEM PART NO. QTY. DESCRIPTION 1 06510050 1 HYDRAULIC TRAVEL LOCK VALVE 2 31329 1 ADAPTER 3 34532 1 SWITCH,TRAVEL LOCK 4 * REF. MAIN BOOM CYLINDER - REFER OT BOOM ASY 5 * REF. HOSE / FITTINGS - REFER TO BOOM ASY 6 06510092 1 COIL ,TRAVEL LOCK Refer...
Page 213 - JOYSTICK AND SWITCH BOX WIRING
Bengal Brute Common Section 6 - 57 05-25-05 JOYSTICK AND SWITCH BOX WIRING ITEM PART NO. QTY. DESCRIPTION 1 06510195 1 SWITCHBOX 2 REF. * TRAVEL LOCK - REFER TO HYDRAULICS 3 REF. * SOLENOID - REFER TO MAIN FRAME
Page 214 - JOYSTICK SWITCHBOX SERVICE PARTS
Bengal Brute Common Section 6 - 58 JOYSTICK SWITCHBOX SERVICE PARTS ITEM P/N QTY. DESCRIPTION 1 06510195 1 SWBX,ASSY 2 33811 2 SWITCH,MASTER/DECK FLOAT 3 33813 1 SWITCH,SFTY SHIELD 4 34532 1 SWITCH,TRVL LCK 5 34540 1 STRAIN RELIEF,3/4,BLACK,NYLON 6 6T3923 1 INDICTATOR LIGHT,ON,RED 7 06514006 1 BREAK...
Page 215 - JOYSTICK SWITCHBOX SCHEMATICS
Bengal Brute Common Section 6 - 59 JOYSTICK SWITCHBOX SCHEMATICS
Page 218 - SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC
Bengal Brute Common Section 6 - 62 SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTING FAILURE MODE: CHECK STEPS - MOWER WILL NOT START - system pressure is low (engine not lugging). 1 thru 6 - MOWER WILL NOT START - system pressure is high (engine lugging). “MR” port will be high p...
Page 223 - CLEAN CUTTER
Bengal Brute Common Section 6 - 67 CLEAN CUTTER SECTION CLEAN CUTTER - BOOM
Page 224 - CLEAN CUTTER BLADE MOUNTING; roll; ASSEMBLY - CLEAN CUTTER; WARNING; : The blade alone weighs approximately 145 lbs. Be
Bengal Brute Common Section 6 - 68 CLEAN CUTTER BLADE MOUNTING The CLEAN CUTTER blade was designed for installation onto a standard TRB50 spindle. It is equipped with replaceable carbide tipped teeth. Carbide is veryhard, it will chip or break on inpact. Handle the saw blade with care. DO NOT roll s...
Page 225 - OPERATING INSTRUCTIONS; DO NOT operate the clean cutter
Bengal Brute Common Section 6 - 69 OPERATING INSTRUCTIONS OPERATION - CLEAN CUTTER Inspect clean cutter saw before each use. Re-torque spindle bolts to 204 Ft- lbs. Inspect blade around collar and near the teeth for bends and cracks. Check forloose, broken, chipped, dull of missing teeth. Tighten al...
Page 226 - NEVER RUN A BLADE THAT IS CRACKED OR BENT.; OPERATION - CLEAN CUTTER
Bengal Brute Common Section 6 - 70 CAUTION: Never leave the key in the ignition switch. Also personalinjury or death can occur from sudden dropping or inadvertentoperation of the controls. Make certain the area is clear beforelowering or raising the deck. Excessive wobble will generate heat in the b...
Page 227 - MAINTENANCE INSTRUCTIONS; NEVER RUN SAW BLADE WITH MISSING TOOTH; If saw blade is cracked, becomes bent or wobbles in excess of; , remove blade and have it; STOP; , remove blade and have it repaired at an; Any saw blade (regardless of condition) that has seen regular use; only on the wooden crates that are supplied with the saw blade.; MAINTENANCE - CLEAN CUTTER
Bengal Brute Common Section 6 - 71 MAINTENANCE INSTRUCTIONS Inspect clean cutter saw before each use. Re-torque spindle bolts in an alternating pattern to 204 ft-lbs. Check for loose, broken, chipped, dull ormissing teeth. Tighten all loose tooth assemblies by hammer and or replacingrivets. If teeth...
Page 228 - CLEAN CUTTER BLADE AND TEETH PARTS
Bengal Brute Common Section 6 - 72 CLEAN CUTTER BLADE AND TEETH PARTS ITEM PART NO. QTY. DESCRIPTION 1 06420024 1 ADAPTER,SAW,TRB50,RNFRCD 2 06520224 1 BLADE, 48” SAW WITH TEETH 3 06420037 1 COLLAR,SAW,TRB50,RNFRCD 4 33764 6 FLATWASHER,5/8,GR 8,SAE 5 06530209 6 CAPSCREW,5/8 x 3 3/4 NF, GR 8 6 065202...
Page 229 - TIP REPLACEMENT PROCEDURE; Heat face of tip to
Bengal Brute Common Section 6 - 73 TIP REPLACEMENT PROCEDURE CARBIDE TIP REPLACEMENT 1. Heat face of tip to dull orange, remove tip, then brush tooth body clean of all debris (carbon). 2. Apply acetone to socket rail on tooth body and allow it to evaporate. Dab on soldering paste (black flux) to soc...
Page 231 - FIRE SYSTEM; FIRE SUPRESSION SYSTEM
Bengal Brute Common Section 6 - 75 FIRE SYSTEM SECTION FIRE SUPRESSION SYSTEM
Page 232 - FIRE SUPRESSION SYSTEM PARTS
Bengal Brute Common Section 6 - 76 FIRE SUPRESSION SYSTEM PARTS
Page 234 - FIRE SUPRESSION SYSTEM WIRING
Bengal Brute Common Section 6 - 78 FIRE SUPRESSION SYSTEM WIRING
Page 237 - WARRANTY INFORMATION; THERE ARE NO WARRANTIES WHICH EXTEND; AFTER
WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material andworkmanship. Any part of equipment that in Tiger’s judgement, show evidence ofsuch defects will be repaired or replac...
Page 238 - reserve the right to change specifications or design at any time.
ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better ope...
Page 239 - OPERATOR REQUIREMENTS:
TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table ofcontents clearly identifies each section where you can easily find the information yo...