Tiger JD 5101E - Manuals

Cheetah Safety Section 1-2 SAFETY Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATHOR VERY SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, COULD result inDEATH OR SERIOUS INJURY. Indicates an imminently hazardous situation that, ...

Cheetah Safety Section 1-3 SAFETY DANGER! Never operate the Tractor or Implement until you have read andcompletely understand this Manual, the Tractor Operator’s Manual,and each of the Safety Messages found in the Manual or on the Tractorand Implement. Learn how to stop the tractor engine suddenly i...

Cheetah Safety Section 1-5 SAFETY WARNING! Transport only at safe speeds. Serious accidents and injuriescan result from operating this equipment at unsafe speeds.Understand the Tractor and Implement and how it handles beforetransporting on streets and highways. Make sure the Tractorsteering and brak...

Cheetah Safety Section 1-6 SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from theImplement while it is in motion or while tractor engine is running. Makesure the tractor engine is OFF before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for...

Cheetah Safety Section 1-7 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’salertness and coordination and therefore affect the operator’s ability tooperate the equipment safely. Before operating the...

Cheetah Safety Section 1-10 SAFETY Relieve hydraulic pressure prior to doing any maintenance or repairwork on the Implement. Place the Mower Head on the ground orsecurely supported on blocks or stands, disengage the PTO, and turnoff the engine. Push and pull the control Levers or Joystick severaltim...

Cheetah Safety Section 1-11 SAFETY WARNING! In addition to the design and configuration of this Implement, including Safety Signs and SafetyEquipment, hazard control and accident prevention are dependent upon the awareness,concern, prudence, and proper training of personnel involved in the operation...

Cheetah Safety Section 1-12 SAFETY ITEM PART NO. QTY. DESCRIPTION 33514 AVAIL DECAL KIT CHEETAH TRACTOR 1 33302 1 JOYSTICK OPERATION (CAB) 1 34206 1 LEVER OPERATION (NON CAB) 2 22645 1 POLYCARBONATE WINDOW 3 02962764 6 WARNING, PINCH POINT 5 33436 1 DECAL, CHEETAH 10 6T3236 1 DECAL, MADE IN U.S.A. 1...

Cheetah Safety Section 1-26 SAFETY 34852 HYDRAULIC TANK

Cheetah Safety Section 1-28 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulationsconcerning employer and employee equipment operators. This section is not intended as a legalinterpretation of the law and should not be considered as such . Em...

Assembly Section 2-2 ASSEMBLY Before attempting to mount or service your Tiger mower, it is important to read and understand all of the information in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tracto...

Assembly Section 2-3 ASSEMBLY MAIN FRAME MOUNTING It may be necessary to raise the front of the tractor slightly to allow the main frame to be slid under the tractor. With an overhead hoist or floor jack, slide theframe under the tractor from the right hand side. Raise the frame up to the correctlym...

Assembly Section 2-6 ASSEMBLY JOYSTICK SWITCH BOX WIRING Refer to the parts section for the danfoss wiring schematic to hook up the switch box. Cover all wires with plastic wire wrap provided. Route the green wires alongswitch box bracket and cab frame to the steering wheel console. Route the rest o...

Assembly Section 2-7 ASSEMBLY JOYSTICK CONTROL MOUNTING The joystick is mounted to the right hand center cab post. Find the two existing bolts above the area where the post bumps out. See the image below. Mount thejoystick mounting bracket to the cab post with hardware provided. Assemble theparts as...

Assembly Section 2-9 ASSEMBLY DANFOSS VALVE PLUMBING (WITH MID-MOUNT VALVE) A priority valve will be used to power the danfoss lift valve. The tractor ports used are on the selective control valve (SCV) and the Mid-Mount Valve. The SCV is locatedbetween the right arm of the three point hitch and the...

Assembly Section 2-13 ASSEMBLY The rubber boot in the corner of the rear window can be cut in a cross hair pattern and if necessary the bottom cut through to allow it to slip over the cables andback into position. These cables will be routed to the lift valve mounted on the valvemounting plate, and ...

Assembly Section 2-14 ASSEMBLY HOSE AND CABLE ROUTING Attach two clamps to the right rear wheel well for proper hose/cable routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin formeasuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. M...

Assembly Section 2-16 ASSEMBLY CHEETAH HOSE ROUTING WARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts. Anyone in the way of these parts could beseverely hurt or killed. DO NOT ALLOW these hydraulic hoses to BREAK or BURSTin order to prevent hy...

Assembly Section 2-19 ASSEMBLY DECK ATTACHMENT Attach the head to the secondary boom using the pins and hardware shown in the parts section to attach linkages. Install the square tube on the top of the head intothe head mount and secure using the mounting plate and hardware as shown. Themount should...

Assembly Section 2-20 ASSEMBLY WHEEL WEIGHT MOUNTING For all machines using a boom mower, a wheel weight will be required for the left side wheel. It will be necessary to mount the 500 pound wheel weight in the wheelusing the long cap-screws, lock-washers, flat-washers, and hex nuts per diagram inth...

Assembly Section 2-22 ASSEMBLY Run tractor at normal operating RPM to adjust the settings as follows. Set the dead band compensation potentiometer first. Set the dead band compensation potentiometer at 50%, or halfway between fullclockwise and full counter-clockwise. Setting Signal Adaptation Potent...

Assembly Section 2-25 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side console where they are clearly visible to the operator. These decals should beunderstood by each operator of the machine in conjunction with the safety andoperat...

Cheetah Operation Section 3-1 OPERATION OPERATION SECTION

Cheetah Operation Section 3-2 OPERATION Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages , that, if followed, will help protect the operator and bystanders from injury or death. Many of themessages wi...

Cheetah Operation Section 3-3 OPERATION STARTING TRACTOR AND MOWER Check the operators manual received from the tractor manufacturer, for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if caution isnot use...

Cheetah Operation Section 3-4 OPERATION The Mower Control switch turns the mower “ON” and “OFF. This switch is to be in the “OFF” position to start the tractor. If the switch is “ON” and the tractor ignitionswitch is turned to “ON” the red “mower run” indicator light will come on. However,the tracto...

Cheetah Operation Section 3-5 OPERATION The Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in theclosed position. When mowing in brush or in trees above ground level the shieldmay be opened for easie...

Cheetah Operation Section 3-6 OPERATION JOYSTICK CONTROL The diagrams below and on page 3-6 show the functions that are performed through the use of the joystick controller.

Cheetah Operation Section 3-8 OPERATION The main control valve on the Tiger Boom Mower has four sections with tapered spools, located near the right side of the steering wheel. The malfunction of asection of the valve does not necessitate the replacement of the entire “bank”, onlythe faulty section....

Cheetah Operation Section 3-10 OPERATION MOWER OPERATION When rotating parts are in motion, serious injury may occur if caution isnot used or danger is not recognized. Never allow bystanders within 300 feet of the machine when in operation. Extreme care should be taken when operating near loose obje...

Cheetah Operation Section 3-11 OPERATION The mower will operate more efficiently in tougher conditions and with less power if the knives are kept sharp. If the mower begins to vibrate, stop the tractor, check forwire wrapped in the spindle or damaged knives. When replacing knives, replace allknives ...

Cheetah Operation Section 3-12 OPERATION TRANSPORTING MOWER Transporting under the units own power: When transporting between job sites, the following procedure should be followed: Shut off the power to the cutting head and allow all motion to come to a completestop. Roll the mower deck all the way ...

Cheetah Operation Section 3-13 OPERATION Transporting unit by flatbed trailer: Park flatbed on level area. Drive tractor onto center of flatbed to avoid uneven distribution of weight and staying within local width restrictions. If tractor is overwidth, the turnbuckels on each side of the 3-point hit...

Cheetah Operation Section 3-15 OPERATION BOOM MOWER PRE-OPERATION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ Before conducting the inspection, make sure the Tractor engine is off, allrotation has stop and the tractor is in the Park wit...

Cheetah Operation Section 3-17 OPERATION FRONT END LOADER PRE-OPERATION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ B e f o re c o n d u c t i n g t h e i n s p e c t i o n , m a k e s u re t h e Tr a c t o r e n g i n e i s o ff , a l ...

Cheetah Maintenance Section 4-2 MAINTENANCE Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help theoperator in the regular servicing of the mower. Regular maintenance at the intervalsmentioned wil...

Cheetah Maintenance Section 4-3 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing isrequired. This symbol indicates a point that needs to be greased at an intervalno...

Cheetah Maintenance Section 4-4 MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Filter Change Change after the first 50 hours only, (10 micron filter) then every 500 hours, yearly or ifindicated by the restriction indicator. In-Line High Pressure Filter Change Change af...

Cheetah Maintenance Section 4-5 MAINTENANCE SYMPTOMS CAUSE REMEDY Mower will not start 1. Electronic 1a. Without the tractor running, turn or run, cont. solenoid faulty the mower switch to on. A lowaudible click should be heard if thesolenoid is engaging the solenoidspool. If click is not heard, lea...

Cheetah Maintenance Section 4-7 MAINTENANCE LUBRICATION RECOMMENDATIONS Description Application General Specification Recomended Mobil Lubricant Tractor Hydraulics Reservoir JD-20C Mobilfluid 424 MF M1135,M1141FNHM2C134D (FNH201) Mower Hydraulics Reservoir Cold Temperatures 0 F Start-Up ISO 46 Anti-...

Cheetah Maintenance Section 4-8 MAINTENANCE POLYCARBONATE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS ® SUPERCOATED ™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to...

Cheetah Maintenance Section 4-9 MAINTENANCE DETAILED MAINTENANCE REPLACING IN-TANK HYDRAULIC FILTER: Loosen the four bolts on the top cover of the filter housing. Turn cover counter- clockwise until cover is free. Remove and replace filter. RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS W...

Cheetah Maintenance Section 4-10 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches theelement p/n on the filter m...

Cheetah Maintenance Section 4-14 MAINTENANCE BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLEDTO MOTOR OR P.T.O. ! Failur...

Cheetah Maintenance Section 4-15 MAINTENANCE BOOM FLAIL KNIFE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacinga single knife can cause severe vibration and possible damage to the mower. 2 – Assemble knives, bushings, collars, bolts and nuts as sh...

Cheetah Maintenance Section 4-16 MAINTENANCE CHEETAH SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT WARNING! A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts of assemblymay be damaged. NOTE: The grease z...

Cheetah Maintenance Section 4-17 MAINTENANCE BEARING INSTALLATION 1 – Press upper bearing cup into the spindle housing. 2 – Turn the spindle housing over and press in the lower bearing cup. 3 – Place the lower bearing cone in the bearing cup. Next press the seal into thespindle housing. The inner li...

Cheetah Maintenance Section 4-19 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operatorsmanual. ______ Pump Drive Shaft: Check for end play in drive shaft / coupler and lubri...

PARTS SECTION JD 5101E - CHEETAH BOOM MOWER Parts Section 5-1

Parts Section 5-2 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Par...

Parts Section 5-3 PARTS SECTION TABLE OF CONTENTS SECTION ASSEMBLY PAGE TRACTOR SPECIFIC PARTS: TRACTOR MNT. KIT - MAIN FRAME, 5101E 06101775 5-4 TRACTOR MOUNT KIT - HYDRAULICS 06101775 5-6 TRACTOR MNT. KIT - MNFRM LOADER 5-8 TRACTOR MOUNT KIT - HYDRO LOADER 5-10 TRACTOR MOUNT KIT - WHEEL WELL TANK ...

Parts Section 5-4 TRACTOR MOUNT KIT - MAIN FRAME 5101E

Parts Section 5-6 TRACTOR MOUNT KIT - HYDRAULICS 5101E

Parts Section 5-8 TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER

Parts Section 5-10 TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADER

Parts Section 5-12 TRACTOR MOUNT KIT - WHEEL WELL TANK

Parts Section 5-14 TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANK

Parts Section 5-22 CABLE CONTROLS - SCV ONLY ITEM PART NO. QTY. DESCRIPTION 1 23865B 1 CBL CTRL MT BRK,9030-FD40-JD60 2 6T1251 3 CBL CTRL BOX,180 DEG 3 06510100 1 SWITCHBOX,BOOM 4 34496 1 BRKT,SWITCHBOX,UNI 5 34332 1 CAPSCREW,1/4X9-1/4 NC 6 21548 1 CAPSCREW,1/4 X 9 NC 7 21986 3 LOCKWASHER,1/4 8 2152...

Parts Section 5-27 SOLENOID VALVE SWITCH AND WIRING 1 * REF SWITCH BOX 2 RE37651 1 PLUG,AUX PWR 3 24204 OPT. FUSE HOLDER,IN-LINE 4 6T3965 OPT. FUSE,3AMP 5 6T3934 OPT. TEMPERATURE GAUGE 6 6T3931 OPT. TEMPERATURE SENSOR ITEM PART NO. QTY. DESCRIPTION

Parts Section 5-28 WHEEL SPACER ITEM PART NO. QTY. DESCRIPTION 1 06770025 1 KIT,SPCR,WHL,JD 2 06400919 2 RING,SPACER,WHEEL,JD

Parts Section 5-29 WHEEL WEIGHT ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 30687 1 500# WHEEL WEIGHT 2 21956 4 CAPSCREW - 3/4 X 13 3 33626 8 FLATWASHER - 3/4 4 TB3278 4 SPACER 5 21993 4 LOCKWASHER - 3/4 6 21825 4 HEX NUT - 3/4

Cheetah Common Section 6-4 CHEETAH QUICK COUPLERS - MAIN BOOM

Cheetah Common Section 6-5 CHEETAH QUICK COUPLERS - MAIN BOOM ITEM PART NO. QTY. DESCRIPTION 1 34392 2 ADAPTER,1ORB X 1FJX 2 06503027 2 QUICK COUPLER,1”SAE,FEMALE 3 06503028 2 QUCK COUPLER,1”SAE,MALE 4 33555 2 ADAPTER,1MORB X 1MJIC 5 * REF. PREFORMED TUBES - REFER TO BOOM ARM PARTS 6 * REF. #16 HOSE...

Cheetah Common Section 6-6 CHEETAH BOOM ARM ASSEMBLY

Cheetah Common Section 6-8 CHEETAH ROTARY MOWER DECK

Cheetah Common Section 6-10 CHEETAH ROTARY PIVOT ASY.

Cheetah Common Section 6-22 ROTARY SPINDLE ASSEMBLY

Cheetah Common Section 6-24 CHEETAH FLAIL HEAD ASSY.

Cheetah Common Section 6-30 CHEETAH CYLINDER BREAKDOWNS

Cheetah Common Section 6-34 ITEM PART NO. QTY. DESCRIPTION 06505044 AVAIL FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW,8MMX25MM(1.25 PITCH) 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER,10 MIC,RETURN LINE 7 06505049 1 CAN/BODY RESERVOIR TANK FILTER...

Cheetah Common Section 6-35 BRAKE VALVE ASSEMBLY W/ METRI PAK ITEM PART NO. QTY. DESCRIPTION 1 34092 1 BRAKE VALVE, BLANK 2 34095 1 RELIEF VALVE, 3000 PSI 3 34094 2 LOGIC ELEMENT 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER)

Cheetah Common Section 6-36 DETAILS BOOM TRAVEL LOCK ITEM PART NO. QTY. DESCRIPTION 1 31328 1 HYDRAULIC TRAVEL LOCK VALVE 2 31329 1 ADAPTER - STANDARD BOOM 2A 31611 OPT. ADAPTER - EXTENDED BOOM 3 34532 1 SWITCH,TRAVEL LOCK 4 * REF. MAIN BOOM CYLINDER - REFER OT BOOM ASY 5 * REF. HOSE / FITTINGS - RE...

Cheetah Common Section 6-37 SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTING FAILURE MODE: CHECK STEPS - MOWER WILL NOT START - system pressure is low (engine not lugging). 1 thru 6 - MOWER WILL NOT START - system pressure is high (engine lugging). “MR” port will be high pressure...

Cheetah Common Section 6-38 JOYSTICK SWITCHBOX SERVICE PARTS ITEM P/N QTY. DESCRIPTION 1 06510196 1 SWBX,ASSY 2 33811 2 SWITCH,MASTER/DECK FLOAT 3 33813 1 SWITCH,SFTY SHIELD 4 34532 1 SWITCH,TRVL LCK 5 34540 1 STRAIN RELIEF,3/4,BLACK,NYLON 6 6T3923 1 INDICTATOR LIGHT,ON,RED 7 06514006 1 BREAKER,15A,...

Cheetah Common Section 6-40 ITEM P/N QTY. DESCRIPTION 1 06514012 1 SWBX,ALUM,BLK,06510100 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 33811 1 SWITCH,MASTER/DECK FLOAT 4 34532 1 SWITCH,TRVL LCK 5 06514014 1 BREAKER,10A,SWBX 6 6T3923 1 INDICTATOR LIGHT,ON,RED 7 34540 1 STRAIN RELIEF,3/4,BLACK,NYLON 8 06550019...

Cheetah Common Section 6-42 OPTIONAL PUMP GUARD KIT ITEM PART NO. QTY. DESCRIPTION 1 32430 1 UNIVERSAL PUMP GUARD 2 21831 4 CAPSCREW - 3/4 X 1 3/4 3 21993 4 LOCKWASHER - 3/4 4 21825 4 HEX NUT - 3/4

Cheetah Common Section 6-43 OPTIONAL PUMP AND GRILL GUARD KIT ITEM PART NO. QTY. DESCRIPTION 1 32430 1 UNIVERSAL PUMP GUARD 2 32737 1 UNIVERSAL GRILL GUARD 3 21833 4 CAPSCREW - 3/4 X 2 1/4 4 22021 2 FLATWASHER - 3/4 5 21993 4 LOCKWASHER - 3/4 6 21825 4 HEX NUT - 3/4

Cheetah Common Section 6-44 JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement. Isolate hydraulic vs. electronic symptom. Turn off electronic master switch (preventing electronic actuator on valve from attemptingto hold spool in neutral position). With tractor engine running...

Cheetah Common Section 6-45 Hydraulic inspection. Install 3 pressure gauges, on the valve inlet (use M port, or tee into hose supplying oilfrom the pump to the inlet), on the workport that is not operating, and on the LS port. With the spools in Neutral Gear pump – P should be approximately 200 psi,...

Cheetah Common Section 6-46 HYDRAULIC - TROUBLESHOOTING GUIDE

Cheetah Common Section 6-47 ELECTRICAL - TROUBLESHOOTING GUIDE

WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material andworkmanship. Any part of equipment that in Tiger’s judgement, show evidence ofsuch defects will be repaired or replac...

ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better ope...

TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table ofcontents clearly identifies each section where you can easily find the information yo...