Tiger JD 5101E - Manual

Table of Contents:

• Page 3 – FORWARD; Tiger Corporation
• Page 5 – TABLE OF CONTENTS; This symbol means; CAUTION – YOUR SAFETY IS AT RISK!; When you see this symbol, read and
• Page 7 – SAFETY
• Page 8 – General Safety Instructions and Practices; The symbol and signal word are intended to warn the owner /; Practice all usual and customary safe working precautions and; YOU; can
• Page 9 – LEA EL
• Page 11 – Before transporting the Tractor and Implement, determine; Make
• Page 12 – OFF
• Page 13 – NEVER use drugs or alcohol; NEVER
• Page 16 – Never operate the
• Page 17 – Wash hands after handling!
• Page 18 – ITEM
• Page 32 – HYDRAULIC TANK
• Page 34 – Employer-Employee Operator Regulations; own actions; OSHA Regulations; guards on the equipment.; Child Labor Under 16 Years of Age; FEDERAL LAWS AND REGULATIONS
• Page 36 – ASSEMBLY; C: Remove engine side panels, or raise hood to access front pulley.; CRANKSHAFT ADAPTER
• Page 37 – Next, install the upper and lower door hinges; along with the existing; cab door
• Page 40 – auxillary power plug in the rear of the cab.
• Page 41 – CAB POST; VALVE MOUNTING; Please handle the lift valve with
• Page 43 – SCV
• Page 47 – WINDOW ROUTING
• Page 48 – THROUGH METAL OR PLASTIC!
• Page 50 – The sudden release of hydraulic pressure could cause the
• Page 53 – Before proceeding to the final preparation step double check the; BOOM INSTALLATION
• Page 54 – Use teflon tape on all pipe fittings (except O-
• Page 56 – Set the dead band compensation potentiometer first.
• Page 59 – BE SURE THE BALL VALVES ARE OPEN!; Start tractor and allow instruments; Before operating the mower; , the cutter head and boom should be slowly; MOWER TESTING; If any parts of this assembly section, or any other section of this
• Page 61 – OPERATION
• Page 62 – Safety; The first section of this manual includes a list of; Safety Messages; The; Safety Alert Symbol; combined with a signal word, as seen below, is; Before any operation of tractor and mower; , the user should read and
• Page 63 – yards; of the machine when mower is in operation.; OPEN; before; OFF”; position. The unit is
• Page 64 – operate mower head while boom mower is in the boom; JOYSTICK CONTROL SWITCH BOX
• Page 65 – Do not run the cutter head into material larger than 6” diameter.
• Page 66 – through the use of the joystick controller.
• Page 68 – valve to remind the operator of the lever functions
• Page 70 – feet; of the machine when in operation. Extreme care should be taken; slowly; lower deck to; UNSTOWING BOOM
• Page 71 – DO NOT; use excessive force when positioning cutting head into heavy
• Page 72 – TRANSPORTING MOWER; Transporting under the units own power:; of the unit until all
• Page 73 – Transporting unit by flatbed trailer:
• Page 75 – DO NOT OPERATE an UNSAFE TRACTOR or MOWER
• Page 77 – DO NOT OPERATE an UNSAFE TRACTOR or FRONT END
• Page 80 – MAINTENANCE; Do Not over-grease bearings; water, using a soft clean sponge or; soft cloth; . DO NOT use abrasive or alkaline; use hands to check for suspected leaks in hydraulic hoses!; BREAK IN PERIOD; Wheel lugs must always be re-torqued whenever a wheel is removed
• Page 81 – DAILY OR EVERY 8 HOURS
• Page 82 – Vibration
• Page 83 – SYMPTOMS
• Page 85 – Description
• Page 86 – SUPERCOATED; CLEANING THE; SUPERCOATTM HARD-COAT
• Page 87 – clockwise until cover is free. Remove and replace filter.; RECOMMENDED FILLING INSTRUCTIONS; ”, and allowed sufficient time to cool to ambient temperature.
• Page 88 – REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT:
• Page 92 – maintenance or repair procedures.; THE BALL VALVES MUST BE OPEN (handle; Failure to do so may result in component failure!
• Page 93 – – apply loctite “271” or equivalent to threads.; Knives should not be welded on for any reason.; GREASING BOOM CYLINDER PIVOT POINTS
• Page 94 – INSTALLATION AND BEARING ADJUSTMENT; housing. Be sure the spindle is assembled correctly.; when working on spindle assembly.; THE SPINDLE ASSEMBLY
• Page 95 – – Press upper bearing cup into the spindle housing.
• Page 97 – DAILY MAINTENANCE SCHEDULE; The following services should be performed; daily; or every; hours; Maintenance Section
• Page 99 – JD 5101E - CHEETAH BOOM MOWER
• Page 100 – Tiger; Direct any questions regarding parts to:; PARTS ORDERING GUIDE
• Page 101 – PARTS SECTION TABLE OF CONTENTS; SECTION
• Page 102 – TRACTOR MOUNT KIT - MAIN FRAME 5101E
• Page 104 – TRACTOR MOUNT KIT - HYDRAULICS 5101E
• Page 106 – TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER
• Page 108 – TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADER
• Page 110 – TRACTOR MOUNT KIT - WHEEL WELL TANK
• Page 112 – TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANK
• Page 116 – SWITCH BOX AND JOYSTICK 5101E
• Page 118 – LIFT VALVE - JOYSTICK CONTROL
• Page 120 – CABLE CONTROLS - SCV ONLY
• Page 125 – SOLENOID VALVE SWITCH AND WIRING
• Page 126 – WHEEL SPACER
• Page 127 – WHEEL WEIGHT ASSEMBLY
• Page 129 – CHEETAH BOOM MOWER
• Page 132 – CHEETAH QUICK COUPLERS - MAIN BOOM
• Page 133 – PREFORMED TUBES - REFER TO BOOM ARM PARTS
• Page 134 – CHEETAH BOOM ARM ASSEMBLY
• Page 136 – CHEETAH ROTARY MOWER DECK
• Page 138 – CHEETAH ROTARY PIVOT ASY.
• Page 148 – CHEETAH ROTARY MOTOR
• Page 150 – ROTARY SPINDLE ASSEMBLY
• Page 152 – CHEETAH FLAIL HEAD ASSY.
• Page 156 – CHEETAH FLAIL MOTOR
• Page 158 – CHEETAH CYLINDER BREAKDOWNS
• Page 162 – RESERVOIR TANK FILTER ASSEMBLY
• Page 163 – BRAKE VALVE ASSEMBLY W/ METRI PAK
• Page 164 – BOOM TRAVEL LOCK
• Page 165 – SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC; CHECK STEPS
• Page 166 – JOYSTICK SWITCHBOX SERVICE PARTS
• Page 168 – HUSCO CONTROLS SWITCHBOX
• Page 170 – OPTIONAL PUMP GUARD KIT
• Page 171 – OPTIONAL PUMP AND GRILL GUARD KIT
• Page 172 – JOYSTICK TROUBLESHOOTING; Boom operation not responding to joystick movement.; Isolate hydraulic vs. electronic symptom.; Electronic inspection.; Pin #2 – Signal Voltage; Possible electronic problems.; Continued on next sheet; TROUBLESHOOTING
• Page 173 – Hydraulic inspection.; With the spools in Neutral; Possible hydraulic problems.
• Page 174 – HYDRAULIC - TROUBLESHOOTING GUIDE
• Page 175 – ELECTRICAL - TROUBLESHOOTING GUIDE
• Page 176 – NOTES
• Page 179 – WARRANTY INFORMATION; THERE ARE NO WARRANTIES WHICH EXTEND; AFTER
• Page 180 – reserve the right to change specifications or design at any time.
• Page 181 – OPERATOR REQUIREMENTS: