Tiger JD 5065 / 5085 - 5105M - Manual

Page 3 - FORWARD; Tiger Corporation

FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions,Assembly instructions, Operations, Maintenance and Parts. This manual will alsoassist you in the proper break-in, daily care, and troubleshoo...

Page 5 - TABLE OF CONTENTS; This symbol means; CAUTION – YOUR SAFETY IS AT RISK!; When you see this symbol, read and

TABLE OF CONTENTS SAFETY SECTION _____________________________________ 1 ASSEMBLY / MOUNTING SECTION ______________________ 2 OPERATION SECTION _________________________________ 3 MAINTENANCE SECTION ______________________________ 4 PARTS SECTION ______________________________________ 5 COMMON PARTS...

Page 8 - SAFETY; General Safety Instructions and Practices; The symbol and signal word are intended to warn the owner /; Practice all usual and customary safe working precautions and; YOU; can

Side Rtry Safety Section 1-2 SAFETY SAFETY Indicates an imminently hazardous situation that, if not avoided, WILL result inDEATH OR VERY SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, COULD resultin DEATH OR SERIOUS INJURY. Indicates an imminently hazardous situati...

Page 9 - LEA EL

Side Rtry Safety Section 1-3 SAFETY SAFETY ! Si no lee Ingles, pida ayuda a alguien quesi lo lea para que le traduzca las medidasde seguridad. (SG-3) PELIGRO! LEA EL INSTRUCTIVO! DANGER! Never operate the Tractor or Implement until you have read andcompletely understand this Manual, the Tractor Oper...

Page 12 - DO NOT

Side Rtry Safety Section 1-6 SAFETY SAFETY WARNING! Periodically inspect all moving parts for wear and replace whennecessary with authorized service parts. Look for loose fasteners,worn or broken parts, and leaky or loose fittings. Make sure all pinshave cotter pins and washers. Serious injury may o...

Page 13 - NEVER use drugs or alcohol

Side Rtry Safety Section 1-7 SAFETY SAFETY CAUTION! On a fully-assembled unit, do not remove the Wing Retaining Strap until hoses are attached to the tractor and the Wing Cylinders are filled with oil. Lower the Wings slowly and carefully. Keep bystand- ers away during operations. (STI-5) DANGER! NE...

Page 16 - Never operate the cutter

Side Rtry Safety Section 1-10 SAFETY SAFETY WARNING! Never leave the Tractor and Implement unattended while the Implement isin the lifted position. Accidental operation of lifting lever or a hydraulicfailure may cause sudden drop of unit with injury or death by crushing. To properly park the impleme...

Page 17 - Wash hands after handling!; SEE YOUR DEALER

Side Rtry Safety Section 1-11 SAFETY SAFETY WARNING! The rotating parts of this machine continue to rotate even after the Tractorhas been turned off. The operator should remain in his seat for 60seconds after the brake has been set, the PTO disengaged, the tractorturned off, and all evidence of rota...

Page 19 - ITEM

Side Rtry Safety Section 1-13 SAFETY SAFETY ITEM PART NO. QTY. DESCRIPTION 1 22839 1 INSTRUCT Don Not Lubricate With Automatic Grease Gun 2 22840 1 WARNING Foreign Objects Contacted 3 24028 1 WARNING Inspect Rear Flap 4 31522 1 LOGO TIGER MOWERS 5 31523 3 LOGO TIGER MOWERS 6 42350 1 DANGER Cuttersha...

Page 21 - MOWER DECK

Side Rtry Safety Section 1-15 SAFETY SAFETY 5 42399 MOWER DECK 42400 MOWER DECK 33743 INSIDE OF CAB 42350 MOWER DECK PART NO. LOCATION

Page 22 - FRONT PUMP MOUNT

Side Rtry Safety Section 1-16 SAFETY SAFETY 29-6T3221 6T3220 FRONT PUMP MOUNT 6T3221 INSIDE OF CAB 6T3219 INSIDE OF CAB 6T3217 MOWER DECK PART NO. LOCATION

Page 26 - CAB FENDER

Side Rtry Safety Section 1-20 SAFETY SAFETY 02967827 CAB FENDER 02965262 DRAFT BEAM PART NO. LOCATION

Page 29 - Employer-Employee Operator Regulations; FEDERAL LAWS AND REGULATIONS

Side Rtry Safety Section 1-23 SAFETY SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerningemployer and employee equipment operators. This section is not intended as a legal interpretation of the law andshould not be considered as ...

Page 31 - ASSEMBLY SECTION

Page 32 - ASSEMBLY; Before attempting to mount your Tiger mower, it is; CRANKSHAFT ADAPTER; Remove right and left hand steps.

ASSEMBLY Assembly Section 2-2 Before attempting to mount your Tiger mower, it is important to read an understand all of the Safety Messages inthe Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor model i...

Page 34 - that were removed to prop up the battery plate.

ASSEMBLY Assembly Section 2-4 CRANKSHAFT ACCESS (continued) Find the center punched marking on the front end of the tractor(shown below), and use it as a guide for cutting. Use a 1-3/4” hole saw to cut a hole for the driveshaft. Once the hole is cut you will be able to look through the hole and see ...

Page 35 - CAUTION: DO NOT START THE TRACTOR UNTIL ALL HOSES ARE ATTACHED,; ADJUSTING REAR WHEELS; Raise rear of tractor onto jack-stands.; Follow the instructions in the tractor owners; . The back wheels MUST be adjusted to the widest

ASSEMBLY Assembly Section 2-5 DRIVESHAFT & FRONT PUMP MOUNTING Thread the pump drive shaft into the crankshaft adapter.Slide splined drive shaft coupler onto the pump drive shaft. Install the pump onto the mounting bracket. NOTE: the pump is offset to one direction, the pump should be installed ...

Page 37 - Use a test light or meter to verify; this wire is the; NOTE: Be certain that the power taken for the

ASSEMBLY Assembly Section 2-7 SWITCH BOX WIRING Route the green wires and the red wire (with the 10amp fuse) from the switchbox to the front console panel. Refer to the parts section for wiring diagram to hook up the switch box. Cover the wires from the switch box with plastic wire wrap provided. Re...

Page 40 - PRESSURE LINE INSTALLATION

ASSEMBLY Assembly Section 2-10 PRESSURE LINE INSTALLATION The hydraulic pressure line will be plumbed into the tractors power beyond port. Locate the power beyond port on the upper right side of the tractor rear remotes, remove the plug (refer to the illustration below and the Parts Section). After ...

Page 41 - MANUAL LIFT VALVE PORTS

ASSEMBLY Assembly Section 2-11 MANUAL LIFT VALVE PORTS (ASM-C-0057) MANUAL SWITCH BOX MOUNTING The switch box is to be secured to the operators side of the control handles, or valve stand. Refer to the parts section for assembly and components needed. (ASM-C-0071)

Page 43 - HOSE AND WIRE ROUTING

ASSEMBLY Assembly Section 2-13 HOSE AND WIRE ROUTING Attach two clamps to the right rear wheel well for proper hose/wire routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Me...

Page 44 - FENDER CUT FOR WHEEL WELL TANK

ASSEMBLY Assembly Section 2-14 FENDER CUT FOR WHEEL WELL TANK A notch will have to be cut into the left rear fender to allow room for the hydraulic tank filler neck. The notch should start at 2 inches from the rear corner of the fender and create a 1 inch deep arc that is 5 inches long. Trim lock sh...

Page 45 - FILLING HYDRAULIC RESERVOIR

ASSEMBLY Assembly Section 2-15 mast, and to the flail mowers. The hoses may get into the front and/or rear tires if not properly routed and clamped. (ASM-C-0061) FILLING HYDRAULIC RESERVOIR Refer to the maintenance section for filling specifications and hydraulic oil

Page 46 - WHEEL SPACER WITH WHEEL WELL TANK

ASSEMBLY Assembly Section 2-16 requirements. (ASM-C-0004hydro resrv) WHEEL SPACER WITH WHEEL WELL TANK When the left wheel is off, a spacer kit is needed with the wheel well tank (part# 06200637.) Attach the spacer to the left wheel portion of the axle with the hardware provided. When you are ready ...

Page 48 - chart located in the maintenance section of this manual.; SIDE MOWER HYDRAULIC DIAGRAM

ASSEMBLY Assembly Section 2-18 chart located in the maintenance section of this manual. (ASM-JD-0072) . SIDE MOWER HYDRAULIC DIAGRAM (ASM-C-0090)

Page 49 - CONTINUOUS DUTY SOLENOID SWITCH

ASSEMBLY Assembly Section 2-19 CONTINUOUS DUTY SOLENOID SWITCH Mount the solenoid switch, drill holes to match if necessary, mount in dry and well protectedarea. Secure as shown in the parts section. A.) ORANGE 10 GA. wire from terminal (D) to +12V battery post on tractor starter solenoid. B.) RED 1...

Page 51 - DRAFT BEAM INSTALLATION; and lock into place with locking bolt on clevis.; DRAFT BEAM MOUNTING; draft beam under the cylinder

ASSEMBLY Assembly Section 2-21 DRAFT BEAM INSTALLATION Install ½” O-ring breather into butt port of inboard cylinder. Install fittings in the rod end of the cylinder according to the diagram in the Common Parts section. These fittings should be positioned to face the butt end of the cylinder. Next t...

Page 52 - MOWER MOUNTING; for non-cab units) to the restrictor on the inboard cylinder gland.

ASSEMBLY Assembly Section 2-22 MOWER MOUNTING Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears. Using a clevis pin and roll pins, connect the pivot arm to clevis on draft beam. NOTE: Make sure the longer dis...

Page 53 - TRAVEL LOCK MOUNTING; edges that may rub hoses.; BE SURE TO; Start the tractor and operate the inboard cylinder through the; DO NOT USE HANDS TO CHECK FOR FLUID LEAKS!

ASSEMBLY Assembly Section 2-23 TRAVEL LOCK MOUNTING Install the travel lock bracket with pin and clip on the draft beam. Slide the draft beam and align the travel lock bracket hole with the mounting hole on the main frame. Install the capscrew, lockwasher and hex nut as shown in the picture. Raise t...

Page 54 - STOP BOLT ADJUSTMENT

ASSEMBLY Assembly Section 2-24 STOP BOLT ADJUSTMENT Extend the outboard cylinder all the way out. Adjust the stop adjustment bolt (located on the top of the draft beam) out until it is up against the bonnet. Lock the bolt down with the ¾” hex nut. NOTE: When the outboard cylinder is fully extended, ...

Page 55 - FINAL PREPARATION FOR OPERATION; BE SURE THE BALL VALVES ARE OPEN!; Start tractor and allow instruments to; Before operating the mower; , the cutter head and boom should be slowly moved; MOWER TESTING

ASSEMBLY Assembly Section 2-25 FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and oper...

Page 57 - OPERATION SECTION

Page 58 - OPERATION; OPERA; TIGER SIDE ROTARY MOWER

OPERATION SIDE ROTARY Operation Section 3-2 © 2011 Alamo Group Inc. OPERA T ION TIGER SIDE ROTARY MOWER OPERATING INSTRUCTIONS Tiger Side Rotary Mowers are manufactured with quality material by skilled workers. The side mower positionsmay optionally be controlled with the tractors remote hydraulic c...

Page 59 - STANDARD EQUIPMENT AND SPECIFICATIONS

OPERATION SIDE ROTARY Operation Section 3-3 © 2011 Alamo Group Inc. OPERA TION 1. STANDARD EQUIPMENT AND SPECIFICATIONS SIDE ROTARY Cutting Width 60” and 72” Actual Cut Spindle Drive Direct Spline and Direct Flexible Coupler Cutter Assembly One-piece formed dish type with one-piece forged spindle as...

Page 60 - OPERATOR REQUIREMENTS

OPERATION SIDE ROTARY Operation Section 3-4 © 2011 Alamo Group Inc. OPERA T ION 2. OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read andunderstands the implement and tractor Operator’s Manuals and is experienced in implement...

Page 61 - TRACTOR REQUIREMENTS; Tractor Requirements and Capabilities

OPERATION SIDE ROTARY Operation Section 3-5 © 2011 Alamo Group Inc. OPERA TION 3. TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit, the tractor must also be properlyequipped to provide operator protection, to alert approaching vehicle drivers of the t...

Page 62 - GETTING ON AND OFF THE TRACTOR; Boarding the Tractor

OPERATION SIDE ROTARY Operation Section 3-6 © 2011 Alamo Group Inc. OPERA T ION 3.4 Front End Weight A minimum of 20% total tractor weight must be maintained on the tractor front end at all times. Front endweight is critical to maintain steering control and to prevent the tractor from rearing up whi...

Page 63 - Dismounting the Tractor; STARTING THE TRACTOR

OPERATION SIDE ROTARY Operation Section 3-7 © 2011 Alamo Group Inc. OPERA TION 4.2 Dismounting the Tractor Before dismounting, park the tractor and implement on a reasonably level surface, apply the parking brake,idle the engine down and lower the implement to the ground. Shut down the tractor engin...

Page 64 - CONNECTING THE MOWER TO THE TRACTOR; Connecting Mower Hydraulics

OPERATION SIDE ROTARY Operation Section 3-8 © 2011 Alamo Group Inc. OPERA T ION Never run the Tractor engine in a closed building or without adequate ventilation. Theexhaust fumes can be hazardous to your health. (SG-23) Start tractor only when properly seated in the Tractor seat. Starting atractor ...

Page 71 - Cutting Component Inspection

OPERATION SIDE ROTARY Operation Section 3-15 © 2011 Alamo Group Inc. OPERA TION 7.2 Cutting Component Inspection Inspect blade pan and blade assembly for the following: OPS-U-0031 Inspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that carrierIMMEDIATELY if either blade has: • Become...

Page 72 - Blade Bolt Inspection

OPERATION SIDE ROTARY Operation Section 3-16 © 2011 Alamo Group Inc. OPERA T ION 7.3 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed: Inspect the Blade Bolt Heads daily for abnormal wear. REPLACE BOTH BLADE BOLTS onthe Blades IMMEDIATELY if either blade bolts has: • Visible ...

Page 73 - Tractor PRE-OPERATION Inspection

OPERATION SIDE ROTARY Operation Section 3-17 © 2011 Alamo Group Inc. OPERA TION Tractor PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotationha...

Page 74 - Side Rotary Mower PRE-OPERATION Inspection

OPERATION SIDE ROTARY Operation Section 3-18 © 2011 Alamo Group Inc. OPERA T ION Side Rotary Mower PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all...

Page 75 - DRIVING THE TRACTOR AND IMPLEMENT

OPERATION SIDE ROTARY Operation Section 3-19 © 2011 Alamo Group Inc. OPERA TION DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated andprecautions to take while driving with an attached implement. Ensure the tractor ...

Page 76 - Starting the Tractor

OPERATION SIDE ROTARY Operation Section 3-20 © 2011 Alamo Group Inc. OPERA T ION 7.4 Starting the Tractor The procedure to start the tractor is model specific.Refer to the tractor operator ’s manual for startingprocedures for your particular tractor. Consult anauthorized dealer if the starting proce...

Page 77 - Driving the Tractor and Implement

OPERATION SIDE ROTARY Operation Section 3-21 © 2011 Alamo Group Inc. OPERA TION 7.7 7.6 Driving the Tractor and Implement Start off driving at a slow speed and gradually increase your speed while maintaining complete control of thetractor and unit. Moving slowly at first will also prevent the tracto...

Page 78 - OPERATING THE TRACTOR AND IMPLEMENT

OPERATION SIDE ROTARY Operation Section 3-22 © 2011 Alamo Group Inc. OPERA T ION Inclines and ditches should be approached along aline which is at an angle as shown. This type ofpath will reduce the possibility of resulting damage.If the gradient is so steep that such an approachincreases the possib...

Page 79 - Foreign Debris Hazards

OPERATION SIDE ROTARY Operation Section 3-23 © 2011 Alamo Group Inc. OPERA TION Many varied objects, such as wire, cable, rope, or chains, can become entangled in theoperating parts of the mower head. These items could then swing outside the housing atgreater velocities than the blades. Such a situa...

Page 81 - Operating the Control Valves - Side Mount

OPERATION SIDE ROTARY Operation Section 3-25 © 2011 Alamo Group Inc. OPERA TION 9. Operating the Control Valves - Side Mount POSITION CONTROL VALVE - The Valve is located to the right of the operator at a convenient height on anon-cab unit. The Valve is located behind the rear window in a cab tracto...

Page 82 - MOWER LIFT; HEAD PITCH

OPERATION SIDE ROTARY Operation Section 3-26 © 2011 Alamo Group Inc. OPERA T ION MOWER LIFT The handle nearest the center of the tractor, actuates the Lift Cylinder (Inboard). Pulling the valve handle back, towards the operator, causes the Lift Cylinder to raise the Extension Arm. If the handle is r...

Page 83 - MEASUREMENT OF HEAD PITCH

OPERATION SIDE ROTARY Operation Section 3-27 © 2011 Alamo Group Inc. OPERA TION MEASUREMENT OF HEAD PITCH 1. CUT MOWER OFF AND ALLOW BLADES TO STOP ROTATING 2. Move machine to a flat, level area such as a concrete slab 3. Lower mower head to within several inches of the ground but do not rest head o...

Page 85 - Control Location and Functions

OPERATION SIDE ROTARY Operation Section 3-29 © 2011 Alamo Group Inc. OPERA TION 9.2 Control Location and Functions The side mower height is controlled with a two or three spool valve and is coordinated as shown below. Theoptional three spool valve allows for the operation of a rear rotary mower or s...

Page 86 - Operating the Mower

OPERATION SIDE ROTARY Operation Section 3-30 © 2011 Alamo Group Inc. OPERA T ION 9.3 Operating the Mower Only operate the mower from the tractor operator’s seat with the seatbelt securely fastened. The tractor mustbe equipped with a ROPS in the raised position or a ROPS cab. The mower is designed to...

Page 90 - Shutting Down the Implement; DISCONNECTING THE MOWER FROM THE TRACTOR

OPERATION SIDE ROTARY Operation Section 3-34 © 2011 Alamo Group Inc. OPERA T ION Never stand or allow another person to stand between a running tractor and the mower when disconnecting the implement from the tractor. 9.4 Shutting Down the Implement To shut down attached mower head, first bring thetr...

Page 91 - TRANSPORTING THE TRACTOR AND IMPLEMENT

OPERATION SIDE ROTARY Operation Section 3-35 © 2011 Alamo Group Inc. OPERA TION Always shut the Tractor completely down, place the transmission in park, and set theparking brake before you or anyone else attempts to connect or disconnect the Implement. (SRM-20) 11. MOWER STORAGE It is recommended th...

Page 92 - Transporting Mower

OPERATION SIDE ROTARY Operation Section 3-36 © 2011 Alamo Group Inc. OPERA T ION 12.1 Transporting Mower TRANSPORTING UNDER THE UNIT’S OWN POWER When transporting between job sites or between cutting passes, the following procedure should be followed: 1. Shut off the power to the cutting head(s) and...

Page 93 - Transporting on Public Roadways

OPERATION SIDE ROTARY Operation Section 3-37 © 2011 Alamo Group Inc. OPERA TION Next, cap or plug the hose ends and the ports on the solenoid valve and motor. For a cable lift mowerdisconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Fora combo ...

Page 95 - Hauling the Tractor and Implement

OPERATION SIDE ROTARY Operation Section 3-39 © 2011 Alamo Group Inc. OPERA TION Make certain that the “Slow Moving Vehicle” (SMV) sign is installed insuch a way as to be clearly visible and legible. When transporting theEquipment use the Tractor flashing warning lights and follow all localtraffic re...

Page 97 - TROUBLESHOOTING GUIDE

OPERATION SIDE ROTARY Operation Section 3-41 © 2011 Alamo Group Inc. OPERA TION 13. TROUBLESHOOTING GUIDE HYDRAULIC CYLINDER NOT WORKING - Check level of hydraulic fluid (see sight gauge on tank). Check to see if pump is functioning properly by attempting to use another cylinder or pressure gauge. I...

Page 99 - MAINTENANCE SECTION

Page 100 - MAINTENANCE; GENERAL INSTRUCTIONS

MAINTENANCE SIDE ROTARY Maintenance Section 4-2 © 2011 Alamo Group Inc. MAINTENANCE GENERAL INSTRUCTIONS Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. Thepurpose of this section of the manual is to help the operator in the regular servicing of...

Page 102 - REGULAR MAINTENANCE

MAINTENANCE SIDE ROTARY Maintenance Section 4-4 © 2011 Alamo Group Inc. MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hourmeter to determine when regular servicing is required. Daily or Every 8 Hours ITEM SER...

Page 103 - WEEKLY OR EVERY 40 HOURS

MAINTENANCE SIDE ROTARY Maintenance Section 4-5 © 2011 Alamo Group Inc. MAINTENANCE WEEKLY OR EVERY 40 HOURS ITEM SERVICE COMMENTS Rotary Spindle Lubricate Every 40 hours or weekly WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hydraulic Fluid Change Change after first 50 hours only Filter (...

Page 104 - YEARLY OR EVERY 500 HOURS

MAINTENANCE SIDE ROTARY Maintenance Section 4-6 © 2011 Alamo Group Inc. MAINTENANCE YEARLY OR EVERY 500 HOURS ITEM SERVICE COMMENTS Spindle Grease Change Motor to Spindle Spline Change Hydraulic Tank Fluid Change In Tank Hydraulic Fluid Filter Change (10 micron filter) In-Line HP Filter Change or Ch...

Page 105 - TROUBLESHOOTING

MAINTENANCE SIDE ROTARY Maintenance Section 4-7 © 2011 Alamo Group Inc. MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration Loose Bolts Check all bolts and tighten to recommended torque specifications in this section Cutter assembly a. Check for damaged blades, disc, unbalanced or cutter sha...

Page 107 - TORQUE SPECIFICATIONS

Page 108 - LUBRICATION RECOMMENDATIONS

MAINTENANCE SIDE ROTARY Maintenance Section 4-10 © 2011 Alamo Group Inc. MAINTENANCE LUBRICATION RECOMMENDATIONS DESCRIPTION APPLICATION GENERAL SPECIFICATION RECOMMENDEDMOBIL LUBRICANT Tractor Hydraulics Reservoir JD-20C Mobilfluid® 424 MF M1135, M1141FNHM2C134D (FNH201) Mower Hydraulics Reservoir ...

Page 109 - POLYCARBONATE CARE & MAINTENANCE; CLEANING THE SUPERCOAT HARD-COAT; GRAFFITI REMOVAL

MAINTENANCE SIDE ROTARY Maintenance Section 4-11 © 2011 Alamo Group Inc. MAINTENANCE POLYCARBONATE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS SUPERCOATED polycarbonatesignificantly improves performance. Periodic cleaning using proper procedures and co...

Page 110 - REPLACING IN-TANK HYDRAULIC FILTER

MAINTENANCE SIDE ROTARY Maintenance Section 4-12 © 2011 Alamo Group Inc. MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVOIRS When filling or checking the oil level, the unit shouldbe parked on a level surface., shut “OFF” , and allow sufficient time to cool to ambient temperature.U...

Page 111 - REPLACING HIGH PRESSURE HYDRAULIC FILTER ELEMENT

MAINTENANCE SIDE ROTARY Maintenance Section 4-13 © 2011 Alamo Group Inc. MAINTENANCE REPLACING HIGH PRESSURE HYDRAULIC FILTER ELEMENT Assure system has been shut down anddepressurized. Locate High Pressure Filterhousing. Confirm that the element that is about tobe installed matches the element p/n o...

Page 112 - GREASING THE UPPER AND LOWER SHEAVES

MAINTENANCE SIDE ROTARY Maintenance Section 4-14 © 2011 Alamo Group Inc. MAINTENANCE GREASING THE UPPER AND LOWER SHEAVES Locate the grease zerks on the ends of the upperand lower sheave pins as shown below. InjectLithium-Complex Extreme Pressure greaseconforming to NLGI2-ISO 320 specifications into...

Page 113 - GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS

MAINTENANCE SIDE ROTARY Maintenance Section 4-15 © 2011 Alamo Group Inc. MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draftbeam pivot bosses. Inject Lithium-ComplexExtreme Pressure grease conforming to NLGI2-ISO320 specifications into ea...

Page 114 - ADJUSTING THE CABLE LIFT

MAINTENANCE SIDE ROTARY Maintenance Section 4-16 © 2011 Alamo Group Inc. MAINTENANCE DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320specifications into universal joints and slip yoke until grease appears at th...

Page 115 - BALL VALVES; GREASING SPINDLE

MAINTENANCE SIDE ROTARY Maintenance Section 4-17 © 2011 Alamo Group Inc. MAINTENANCE BALL VALVES The ball valves at the hydraulic reservoir may needto be closed during certain maintenance or repairprocedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR ISRE-STARTED OR WHEN...

Page 116 - GREASING MOTOR SPLINE TO SPINDLE SPLINE

MAINTENANCE SIDE ROTARY Maintenance Section 4-18 © 2011 Alamo Group Inc. MAINTENANCE GREASING MOTOR SPLINE TO SPINDLE SPLINE For direct drive mowers, locate motor spline and spindle spline on the mower deck. Grease splines with Mobilmoly 52. Use about 4 ounces of grease. Change grease yearly or ever...

Page 117 - Blades

MAINTENANCE SIDE ROTARY Maintenance Section 4-19 © 2011 Alamo Group Inc. MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness, daily. Blades should be replaced whenthey are worn excessively, bent, deformed, or out of balance. Blades should always be replaced in pairs...

Page 118 - ROTARY KNIFE REPLACEMENT

MAINTENANCE SIDE ROTARY Maintenance Section 4-20 © 2011 Alamo Group Inc. MAINTENANCE ROTARY KNIFE REPLACEMENT 1. Be sure you have a complete matching set of new knives for replacement. 2. Remove knives and inspect holes for damage. Also watch for cracks in the disk around the holes. 3. Lube threads ...

Page 119 - THE SPINDLE ASSEMBLY

HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use ahammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the top side of the ...

Page 120 - BEARING INSTALLATION; BEARING ADJUSTMENT

MAINTENANCE SIDE ROTARY Maintenance Section 4-22 © 2011 Alamo Group Inc. MAINTENANCE BEARING INSTALLATION 1. Press upper bearing cup into the spindlehousing 2. Turn the spindle housing over and press in thelower bearing cup. 3. Place the lower bearing cone in the bearingcup. Next press the seal into...

Page 121 - DAILY MAINTENANCE SCHEDULE

MAINTENANCE SIDE ROTARY Maintenance Section 4-23 © 2011 Alamo Group Inc. MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailedmaintenance instructions in the operators manual. _______ Pump Drive Shaft: Check for en...

Page 123 - PARTS SECTION; TS

Page 124 - NOTES

Page 125 - PART NAME INDEX

PART NAME INDEX PARTS ORDERING GUIDE......................................................................................................................................................................... 4 NOTES..........................................................................................

Page 126 - PARTS ORDERING GUIDE

Page 128 - TRACTOR MOUNT KIT

Page 130 - TRACTOR MOUNT KIT - HYDRAULICS

TRACTOR MOUNT KIT - HYDRAULICS ITEM PART NO. QTY. DESCRIPTION 1 23152 1 PUMP 2 06370109 1 COUPLER 3 06420118 1 DRV SHFT,23.75" (JD5095 - 5105M TRACTORS) 4 LVB24989 1 JD PULLEY KIT (JD5095 - 5105M TRACTORS) 5 06530002 4 CAPSCREW,SKT HD,10MM X 75MM,1.5P 6 06420119 1 DRV SHFT,24.65" (JD5065 - 5...

Page 132 - SPOOL CABLE CONTROL STAND

Page 140 - WHEEL SPACER

Page 141 - HOSE GUIDE ON HD DRAFT BEAM

HOSE GUIDE ON HD DRAFT BEAM ITEM PART NO. QTY. DESCRIPTION 1 28955D 1 HD COMBO DRAFT BEAM 2 21627 2 NYLOCK NUT,3/8",NC 3 06370164 1 HOSE GUIDE 4 21632 2 CAPSCREW,3/8" X 1-1/2",NC ©2011 Alamo Group Inc. Parts Section 5-19 JD5XX5 TM,TSR

Page 142 - NOTES 1

Page 143 - COMMON SIDE ROTARY

Page 148 - CABLE DRAFT BEAM ASSEMBLY

Page 150 - COMBO DRAFT BEAM ASSEMBLY

Page 152 - 0IN SIDE CABLE TM ROTARY MOWER

Page 154 - 2IN SIDE CABLE TM ROTARY MOWER

Page 156 - 0IN SIDE COMBO TM ROTARY MOWER

Page 158 - 2IN SIDE COMBO TM ROTARY MOWER

Page 160 - 0IN SIDE TM CHAIN GUARDS

Page 162 - 2IN SIDE TM CHAIN GUARDS

Page 164 - 0IN SIDE TSR ROTARY MOWER

Page 166 - 0IN SIDE TSR REAR GUARDS

Page 168 - SIDE ROTARY CASTER WHEEL ASSEMBLY

Page 170 - CASTER WHEEL ASSEMBLY

CASTER WHEEL ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 21459 1 SPINDLE,CASTER WHEEL AXLE 2 21987 5 LOCKWASHER,5/16” 3 21575 5 HEX NUT,5/16” 4 28548 5 CAPSCREW,5/16” X 3/4”,NC 5 22697 1 RIM,OUTER,CASTER ASSY 6 21416 1 TIRE,SOLID 7 22696 1 RIM,CASTER WHEEL 8 22070 1 DUST CAP 9 22533 1 COTTER PIN,3/16”...

Page 171 - ROTARY DISK AND KNIVES

ROTARY DISK AND KNIVES ITEM PART NO. QTY. DESCRIPTION 1 34876 1 BLADE MOUNTING DISK 2 6T1023R 2 NYLOCK NUT,1-1/8” 3 34878 2 SPACER 4 34497 2 KNIFE MOUNTING BOLT 5 34685 2 KNIFE,60" HIGH SUCTION - STANDARD 5A 34684 2 KNIFE,60" - OPTIONAL 6 34682 2 KNIFE 72” (MOUNT ON 72” MOWER ONLY) 7 25270 6...

Page 172 - TM MOWER SPINDLE ASSEMBLY

Page 174 - TSR MOWER SPINDLE ASSEMBLY

Page 176 - 0IN AND 72IN ROTARY MOTOR BREAKDOWN

Page 178 - 0IN TSR ROTARY MOTOR BREAKDOWN

Page 180 - FRONT HYDRAULIC PUMP BREAKDOWN

FRONT HYDRAULIC PUMP BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 23152 - PUMP ASSEMBLY 1 3/4” COMPLETE 1 22765 1 SEAL 2 22766 1 SHAFT END COVER 3 22767 2 CHECK AND END COVER 4 22768 2 BUSHING 5 22769 2 CHANNEL SEAL 6 22770 2 THRUST PLATE 7 22771 1 DRIVE SHAFT AND GEAR SET 1 3/4” 8 22772 2 GASKET...

Page 181 - RESERVOIR TANK FILTER ASSEMBLY

RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ------ 06505044 - FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW,8MM X 25MM(1.25 PITCH) 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER,10 MIC,RETURN LINE 7 06505049 1 CAN/BODY ©2011 Alamo G...

Page 182 - COOLER ASSEMBLY

Page 184 - IN X 10IN HYDRAULIC CYLINDER BREAKDOWN

3IN X 10IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 6T0151R - HYD. CYLINDER 3" X 10" 1 6T0167 1 CYLINDER BUTT 2 6T0170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 6T0164 1 CYLINDER TUBE 5 6T0161 1 PISTON ROD 6 6T0173 1 PISTON 7 6T0179 1 LOCKNUT 8 6T0176 4 TIE ROD ASY -...

Page 185 - IN X 12IN HYDRAULIC CYLINDER BREAKDOWN

3IN X 12IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 32215 - HYD. CYLINDER 3" X 12" (STD DUTY) 25343 - HYD. CYLINDER 3" X 12" (HVY DUTY) 1 6T0167 1 CYLINDER BUTT 2 6T0170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 6T0204 1 CYLINDER TUBE 5 6T0203 1 PISTON ROD 6 ...

Page 186 - IN X 18IN HYDRAULIC CYLINDER BREAKDOWN

3IN X 18IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 6T0150 - CYLINDER 3" X 18" 1 6T0167 1 CYLINDER BUTT 2 6T0170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 6T0165 1 CYLINDER TUBE 5 6T0162 1 PISTON ROD 6 6T0173 1 PISTON 7 6T0179 1 LOCKNUT 8 6T0177 4 TIE ROD ASY ------ ...

Page 200 - BRAKE VALVE ASSEMBLY

BRAKE VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION * 06510083 - BRAKE VALVE, ASSY 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 1 RELIEF VALVE, 2600 PSI ©2011 A...

Page 201 - BRAKE VALVE HYDRAULIC SCHEMATIC

Page 202 - CABLE DRAFT BEAM TRAVEL LOCK

CABLE DRAFT BEAM TRAVEL LOCK ITEM PART NO. QTY. DESCRIPTION 1 ------ - CABLE DRAFT BEAM 2 6T0106 1 TRAVEL LOCK BRACKET 3 6T0107 2 TRAVEL LOCK PINS 3/4” X 3 1/4” 4 6T3020 2 R - CLIP 5/32” 5 21833 1 CAPSCREW 3/4” X 2 1/4” 6 21825 1 HEX NUT 3/4” 7 21993 1 LOCK WASHER 3/4” 8 22021 1 FLAT WASHER 3/4” 9 2...

Page 203 - COMBO DRAFT BEAM TRAVEL LOCK

COMBO DRAFT BEAM TRAVEL LOCK ITEM PART NO. QTY. DESCRIPTION 1 ------ - COMBO DRAFT BEAM 2 6T0106 1 TRAVEL LOCK BRACKET 3 21833 1 CAPSCREW 3/4” X 2 1/4” 4 ------ - MAIN FRAME *REFER TO PARTS SECTION 5 33856 1 BRKT,PIN HOLDER 6 21988 2 LOCK WASHER 3/8” 7 21629 2 CAPSCREW 3/8” X 3/4” 8 6T3020 2 R - CLI...

Page 204 - SWITCH BOX

SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 1 06514013 1 SWBX,ALUM,BLK,06510102 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 33811 1 SWITCH,MASTER/DECK FLOAT 4 6T3923 1 INDICTATOR LIGHT,ON,RED 5 06514014 1 BREAKER,10A,SWBX 6 34540 1 STRAIN RELIEF,3/4,BLACK,NYLON 7 06550018 1 DECAL,SWTCHBX,TM/TSF,CG 8 35227 1 R...

Page 205 - SWITCH BOX SCHEMATIC

Page 206 - NOTES 2

Page 207 - FIRE SUPRESSION SYSTEM

Page 208 - FIRE SUPRESSION SYSTEM PARTS

Page 210 - FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC

Page 211 - WETCUT

Page 212 - WETCUT 50 GALLON TANK MOUNT

WETCUT 50 GALLON TANK MOUNT ITEM PART NO. QTY. DESCRIPTION 1 06370128 1 MNT,3PNT,UNI 2 06370136 1 MNT,TANK,50GAL,WETCUT 4 06520342 1 TANK,50GA.,WETCUT 7 RD1032 3 PIN,LYNCH 1/4" X 2" 8 TB1036 1 PIN,SEC BOOM SWIV 1X4-11/16" 9 06520343 4 ANCHOR,STRAP,WETCUT 10 06520344 4 BOLT,STRAP,TANK,WET...

Page 214 - WETCUT TANK PLUMBING

Page 216 - WETCUT SPRAYER HEAD ASSEMBLY

Page 218 - WETCUT CABLES

Page 221 - WARRANTY INFORMATION; THERE ARE NO WARRANTIES WHICH EXTEND; AFTER

WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material andworkmanship. Any part of equipment that in Tiger’s judgement, show evidence ofsuch defects will be repaired or replac...

Page 222 - reserve the right to change specifications or design at any time.

ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better ope...

Page 223 - OPERATOR REQUIREMENTS:

TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table ofcontents clearly identifies each section where you can easily find the information yo...

Tiger JD 5065 / 5085 - 5105M - Manual

Table of Contents:

Summary

Other Tiger Models