Page 3 - DEALER’S PREDELIVERY SERVICE GUIDE; DEALER’S DELIVERY GUIDE; for the SCHULTE FLX15/ FLX10
DEALER’S PREDELIVERY SERVICE GUIDE for the SCHULTE FLX15/ FLX10 DETAILS OF ITEMS LISTED BELOW ARE COVERED IN THIS OPERATOR’S MANUAL ____ Shipping damage corrected ____ Set up machine as outlined in the shipping instructions attached to these instructions. ____ Check that all safety decals are in goo...
Page 4 - TABLE OF CONTENTS; SAFETY SECTION
TABLE OF CONTENTS SAFETY SECTION Safety Decals .................................................................................................................................. 1-2Safety Decal Location ....................................................................................................
Page 6 - SAFETY; know how to do so safely and responsibly.; READ; the following Safety
Safety Section 1-2 FLX15/10 04/06 SAFETY © 2006 Alamo Group Inc. SAFETY A safe and careful operator is the best operator. Safety is of primary importance to themanufacturer and should be to the owner/operator. Most accidents can be avoided by beingaware of your equipment, your surroundings, and obse...
Page 9 - Make sure you abide by
Safety Section 1-5 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 WARNING! Transport only at safe speeds. Serious accidents and injuries can resultfrom operating this equipment at unsafe speeds. Understand the Tractorand Implement and how it handles before transporting on streets andhighways. ...
Page 14 - STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:
Safety Section 1-10 FLX15/10 04/06 SAFETY © 2006 Alamo Group Inc. SAFETY DANGER! Always disconnect the main PTO Driveline from the Tractor beforeperforming service on the Mower. Never work on the Mower with thetractor PTO driveline connected and running. Blades or Drivelines couldturn without warnin...
Page 15 - Never unhitch without using the Tongue Jack. The Tongue is
Safety Section 1-11 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 DANGER! DO NOT allow any person under a folded wing unless wing is securelylocked up or supported. DO NOT approach the Implement unless theTractor is turned off and all motion has ceased. Never work under the frame work, or any...
Page 17 - SEE YOUR TIGER DEALER
Safety Section 1-13 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 I n addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training ofpers...
Page 19 - ITEM
Safety Section 1-15 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 ITEM PART NO. QTY. DESCRIPTION 12 226-004 1 Fema Member 3 226-044 1 Decal, Grease Nipple On Underside 4 226-048 1 Decal, Warning Transport Speed 5 226-049 1 Decal, Use Genuine Schulte Parts 6 226-081 2 Decal, Check Oil Level 7 ...
Page 29 - FEDERAL LAWS AND REGULATIONS
Safety Section 1-25 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerningemployer and employee equipment operators. This section is not intended as a legal interpretation of the law an...
Page 31 - INTRODUCTION
Page 33 - ATTENTION OWNER/OPERATOR
Introduction Section 2-3 FLX15/10 04/06 © 2006 Alamo Group Inc. INTRODUCTION INTRODUCTION ATTENTION OWNER/OPERATOR BEFORE OPERATING THIS MACHINE: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor an...
Page 36 - ASSEMBLY; ASSEMBL
Assembly Section 3-2 FLX15/10 04/06 © 2006 Alamo Group Inc. ASSEMBLY ASSEMBL Y 1. From Shipping Position (FLX15/10) Use the following procedure to get your implementfield ready. Block the flex arm under the frame at point "A". Remove the four shipping brackets, "B"and discard. Break ...
Page 37 - Castor cone spring tension nuts; Setting the Castor Wheels
Introduction Section 3-3 © 2006 Alamo Group Inc. ASSEMBLY ASSEMBL Y FLX15/10 04/06 2. Adjustments Phasing the Yokes To reduce noise and prevent accelerated wear, the flexarm gearbox yokes are set in phase. If replacement isrequired, ensure the yokes remain in phase. Castor cone spring tension nuts T...
Page 38 - DRIVELINE ATTACHMENT
Assembly Section 3-4 FLX15/10 04/06 © 2006 Alamo Group Inc. ASSEMBLY ASSEMBL Y Attach safety tow chain to flex arm and tractor. Fastenthe large loop of the safety chain to the hitch, using the1” bolt, washer, and nut. Attach the other end of thechain to tractor. Refer to your tractor operator’s manu...
Page 39 - Connection to Cutter
Introduction Section 3-5 © 2006 Alamo Group Inc. ASSEMBLY ASSEMBL Y FLX15/10 04/06 6. Connection to Cutter Remove the hitch clevis from the hitch swivel on thecutter if equipped. Insert the 3/4" bolts into the castorwheels to lock in place. 3/4" Bolt To align the precision hitch, board the t...
Page 40 - Connecting Strut To Cutter
Assembly Section 3-6 FLX15/10 04/06 © 2006 Alamo Group Inc. ASSEMBLY ASSEMBL Y Remove the cutter jack and place in its storage position. Pin the strut assembly to the mounting lugs on the armand cutter with the 1" bolts. The length of the strut frompinpoint to pinpoint should be set to according...
Page 42 - attempting to connect the selector valve
Assembly Section 3-8 FLX15/10 04/06 © 2006 Alamo Group Inc. ASSEMBLY ASSEMBL Y 9. Connecting the Hoses to Breakaway Stand and Connecting the SelectorValve for 10’ Models The selector valve kit reduces the required tractor ports and provides double acting wing lift action. DANGER! Use wing lock up pi...
Page 44 - PRE CUSTOMER DELIVERY CHECKLIST
Assembly Section 3-10 FLX15/10 04/06 © 2006 Alamo Group Inc. ASSEMBLY ASSEMBL Y IMPORTANT: Check oil level in all gearboxes before operation. Refer to the ‘Lubrication’ section ofthis manual for recommended oil type and viscosity. Lubricate all grease fittings. Refer to the grease schedule in this m...
Page 46 - OPERATION; OPERATION INSTRUCTIONS
OPERATION Operation Section 4-2 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 IMPORTANT: To avoid mower damage, retorque all bolts after the first 10 hours of operation. FLEX ARM & MOWER STANDARD EQUIPMENT AND SPECIFICATIONS..............................................4-4 (1) OPERATOR REQUIR...
Page 48 - Mower Standard Equipment And Specifications
OPERATION Operation Section 4-4 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 Mower Standard Equipment And Specifications Flex-Arm Equipment And Specifications FLX15 FLX10 Transport Width 131”(3.327 m) 113”(2.870 m) Transport Width with Cutter 135”(3.429 m) 116”(2.947 m) Transport Length 174”(4.4...
Page 50 - OPERATOR REQUIREMENTS
OPERATION Operation Section 4-6 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 1. OPERATOR REQUIREMENTS Safe operation of the rotary mower is the responsibility of a qualified operator. A qualified operator has read andunderstands both the mower and tractor Operator Manuals and is experienced in t...
Page 51 - Tractor Safety Devices; TRACTOR REQUIREMENTS; Tractor Requirements and Capabilities
OPERATION OPERATION Operation Section 4-7 © 2006 Alamo Group Inc. FLX15/10 04/06 2.2 Tractor Safety Devices 2.1 ROPS and Seat Belt A Roll-Over-Protective-Structure (ROPS) and seat belt are essential to protect the operator from falling off thetractor, especially during a roll over where the driver c...
Page 52 - Tractor Horsepower; Tractor Drawbar Length; Front End Weight
OPERATION Operation Section 4-8 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 The horsepower required to operate the mower depends on several operating factors including the vegetation to becut, terrain condition, operator experience, condition of the mower and tractor, and other factors. The rec...
Page 53 - Tire Spacing
OPERATION OPERATION Operation Section 4-9 © 2006 Alamo Group Inc. FLX15/10 04/06 Never operate the Tractor and Mower if the Mower main driveline is directly connected tothe Tractor transmission. Tractor braking distances can be substantially increased by themomentum of the rotating Mower blades driv...
Page 54 - GETTING ON AND OFF THE TRACTOR; Boarding the Tractor
OPERATION Operation Section 4-10 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 3. GETTING ON AND OFF THE TRACTOR Use both hands and equipped handrails and steps for support when getting on the tractor. Never use tractorcontrol levers for support when mounting the tractor. Always seat yourself in ...
Page 55 - CONNECTING THE FLEX-ARM TO THE TRACTOR; STARTING THE TRACTOR
OPERATION OPERATION Operation Section 4-11 © 2006 Alamo Group Inc. FLX15/10 04/06 5. CONNECTING THE FLEX-ARM TO THE TRACTOR Use extreme caution when connecting the FLEX-ARM to the tractor. The FLEX ARM should be securely restingat ground level with the parking jack foot. Place a block in front of an...
Page 56 - Connecting the FLEX-ARM Tongue to the Tractor
OPERATION Operation Section 4-12 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 1. Ensure the tractor is equipped with the correctPTO shaft and the drawbar is set at the correctlength. 2. Using the parking jack, position the tongue clevisto the height of the tractor drawbar. 3. Board the tractor a...
Page 57 - Connecting the Cutter Precision Hitch to the FLEX-ARM; Cutter Hitch
OPERATION OPERATION Operation Section 4-13 © 2006 Alamo Group Inc. FLX15/10 04/06 5.2 Connecting the Cutter Precision Hitch to the FLEX-ARM 1. Ensure the FLEX-ARM is equipped with the correctgearbox output shaft. 2. Using the parking jack, position the cutter tongueclevis to the height of the FLEX-A...
Page 58 - Mounting Lugs; Connecting Mower Hydraulic Lines to the Tractor
OPERATION Operation Section 4-14 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 NOTE: All cutters will have a strut mount lug welded to the cutter at the factory. If cutter is and older model anddoes not come with the welded mounted lug, a retro-fit weld on lug kit is available for purchase at you...
Page 59 - SETTING CUTTING HEIGHT; SETTING THE MOWER; Hydraulic Cylinder Priming
OPERATION OPERATION Operation Section 4-15 © 2006 Alamo Group Inc. FLX15/10 04/06 The cut height for the center section is set by extendingor shortening the depth collar located on the center liftcylinder. Cutting height for the wing cylinders will beautomatically controlled by the hydraulic phasing...
Page 60 - DRIVELINE ATTACHMENT; Leveling Rod Adjustments; Setting Deck Pitch
OPERATION Operation Section 4-16 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 7. DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirtfree and greased for attachment. 1. Start by using the driveline that was shipped withthe cutter being used.To connect the driveline to thetr...
Page 61 - CV Driveline Maximum Angle Check Procedure; CONSTANT VELOCITY JOINT-MAXIMUM ANGLE CHECK
OPERATION OPERATION Operation Section 4-17 © 2006 Alamo Group Inc. FLX15/10 04/06 WARNING! When attaching the PTO yoke to the Tractor PTO shaft, it is important that the springactivated locking collar slides freely and the locking balls are seated securely in the grooveof the PTO shaft. A driveline ...
Page 62 - Never; Lighting Kit Relocated
OPERATION Operation Section 4-18 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 8. PRE-OPERATION INSPECTION AND SERVICE Before each use, a pre-operation inspection and service of the mower and tractor must be performed. Thisincludes routine maintenance and scheduled lubrication, inspecting that al...
Page 63 - DANGER! All Safety Shields, Guards and Safety devices
OPERATION OPERATION Operation Section 4-19 © 2006 Alamo Group Inc. FLX15/10 04/06 DANGER! All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, ChainGuards, Steel Guards, Gearbox Shields, PTO integralshields, and the Retractable Door Shields should beused and...
Page 66 - CUTTING COMPONENT INSPECTION; Damaged Pan; Cause: Blade contacting foreign; Remedy: Inspect the area to be mowed; Excessive Blade Wear
OPERATION Operation Section 4-22 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 DANGER! 8.3 CUTTING COMPONENT INSPECTION Inspect blade pan and blade assembly for the following: Damaged Pan Cause: Blade Pan contacts an immovableobject while mower was in motion. Remedy: Inspect the area before mowin...
Page 67 - DRIVING THE TRACTOR AND MOWER; Only transport the Tractor and Mower at the speeds that you have
OPERATION OPERATION Operation Section 4-23 © 2006 Alamo Group Inc. FLX15/10 04/06 9. DRIVING THE TRACTOR AND MOWER Safe tractor transport requires the operator possess a thorough knowledge of the model being operated andprecautions to take while driving with an attached implement. Ensure the tractor...
Page 68 - Starting the Tractor
OPERATION Operation Section 4-24 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 9.1 Starting the Tractor The procedure to start the tractor is model specific.Refer to the tractor operator’s manual for startingprocedures for your particular tractor. Consult anauthorized dealer if the starting proce...
Page 71 - Crossing Ditches and Steep Inclines
OPERATION OPERATION Operation Section 4-27 © 2006 Alamo Group Inc. FLX15/10 04/06 9.5 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going upsharp inclines, it is possible that the main drivelineinner profile will penetrate into the outer housing to itsmaximum depth un...
Page 72 - Foreign Debris Hazards
OPERATION Operation Section 4-28 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 10. OPERATING THE TRACTOR,FLEX ARM, AND MOWER THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR, FLEX ARM, ANDMOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW. The operator must read and understand theS...
Page 74 - PTO RPM and Ground Speed
OPERATION Operation Section 4-30 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 WARNING! Mow at the speed that you can safely operate and control the Tractor and Mower. Safemowing speed depends on terrain condition and grass type, density, and height of cut.Normal ground speed range is from 2 to 5...
Page 77 - Correct Mower Deck Positioning
OPERATION OPERATION Operation Section 4-33 © 2006 Alamo Group Inc. FLX15/10 04/06 Stay alert and watch for trees, powerlines, posts, signs,and all other overhead and ground obstructions whileyou are mowing. Use extreme care to avoid hittingthese types of obstructions. To avoid most obstacles, use th...
Page 78 - Shutting Down the Mower
OPERATION Operation Section 4-34 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 11. DISCONNECTING FLEX-ARM & MOWER FROM THE TRACTOR Always shut the Tractor completely down, place the transmission in park, and set the parkingbrake before you or anyone else attempts to connect or disconnect the ...
Page 79 - Driveline Storage
OPERATION OPERATION Operation Section 4-35 © 2006 Alamo Group Inc. FLX15/10 04/06 1. When disconnecting Flex arm, and mower, thetractor should be completely shut down andsecured in position. Relieve hydraulic pressure bymoving the control levers back and forth severaltimes. 2. Lower the parking jack...
Page 81 - Tires and Wheels
OPERATION OPERATION Operation Section 4-37 © 2006 Alamo Group Inc. FLX15/10 04/06 Before transporting the tractor on a public roadway orboarding a trailer for transport, the tractor brake pedalsshould be locked together. Locking the pedals ensuresthat both wheels brake simultaneously while stopping,...
Page 82 - Transporting on Public Roadways
OPERATION Operation Section 4-38 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 13.1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways. The tractor mustbe equipped with all required safety warning features including a SMV embl...
Page 85 - Hauling the Tractor, Flex Arm and Mower; Make sure you abide
OPERATION OPERATION Operation Section 4-41 © 2006 Alamo Group Inc. FLX15/10 04/06 13.2 Hauling the Tractor, Flex Arm and Mower The Flex Arm and the mower must be disconnected and separated before loading onto a trailer. Follow theinstructions and safety precautions listed in this manual to disconnec...
Page 88 - Symptom
OPERATION Operation Section 4-44 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 TROUBLE SHOOTING GUIDE (FLX15/10) Symptom Problem Correction Excessive driveline vibration Gearbox yokes out of phase Phase yokes as directed inassembly section Tractor drawbar length Set drawbar to length as determine...
Page 90 - MAINTENANCE; Nuts and Bolts; Steady Bearing Locking Collar
MAINTENANCE Maintenance Section 5-2 © 2006 Alamo Group Inc. MAINTENANCE FLX15/10 04/06 1. Maintenance Nuts and Bolts 1. Check all nuts and bolts for tightness after the first 8 hours of operation, then weekly. Check the conditionof cotter pins, roll pins and other fasteners weekly and replace if nec...
Page 91 - Wheel Hub Greasing and Installation; Install the axle washer and castle nut on the axle.
MAINTENANCE Maintenance Section 5-3 © 2006 Alamo Group Inc. MAINTENANCE FLX15/10 04/06 WARNING! Always read carefully and comply fully with the manufacturersinstructions when handling oil, solvents, cleansers, and any otherchemical agent. (SG-22) 2. Wheel Hub Greasing and Installation It is recommen...
Page 92 - Tighten Instructions for 618 Hubs
MAINTENANCE Maintenance Section 5-4 © 2006 Alamo Group Inc. MAINTENANCE FLX15/10 04/06 DANGER! Do not operate this Equipment with hydraulic oil leaking. Oil isexpensive and its presence could present a hazard. Do not check forleaks with your hand! Use a piece of heavy paper or cardboard.High-pressur...
Page 93 - Gearboxes; Procedure for refilling of gearboxes:
MAINTENANCE Maintenance Section 5-5 © 2006 Alamo Group Inc. MAINTENANCE FLX15/10 04/06 2.3 Lubrication Gearboxes 1. Gearboxes Replace oil in gearboxes after the first 50 hours of operation then yearly. Check gearbox oil level frequently. Steady loss of oil will indicate damaged seals, which should b...
Page 94 - Always wear protective gloves when handling grease.
MAINTENANCE Maintenance Section 5-6 © 2006 Alamo Group Inc. MAINTENANCE FLX15/10 04/06 2.5 Frame NLGI #2 EP molybdenum disulfide fortified grease is preferred for all sliding contact type applications such asframe pins. Frame pivot points: Daily during the first week of usage, and every 50 hours of ...
Page 95 - Specifications; Lubrication Chart
MAINTENANCE Maintenance Section 5-7 © 2006 Alamo Group Inc. MAINTENANCE FLX15/10 04/06 Specifications FLX15 Hydraulic Circuit RequirementsHoses and breakaways are provided in order to connect to a 15’ rotary cutter with individual single acting wingcircuits. A total of 4 hydraulic circuits are requi...
Page 96 - RAMLOK DISASSEMBLY PROCEDURE
MAINTENANCE Maintenance Section 5-8 © 2006 Alamo Group Inc. MAINTENANCE FLX15/10 04/06 RAMLOK DISASSEMBLY PROCEDURE 1. Replacement cylinder head and butt seals must be available before beginning disassembly as theywill be damaged during the procedure. The piston seal may also be subject to damage du...
Page 98 - TIGER; WARRANTY INFORMATION; No agent or person has authority to alter, add to or waive the above; THERE ARE NO WARRANTIES WHICH EXTEND
TIGER WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, war- rants to the original Retail Customer, the new Tiger equipment is free ofdefects in material and workmanship. Any part of said equipment that inTiger’s adjustment, show evidence of such defects will be repa...
