Tiger 5101E - Manual - manualsarea.com

Page 2 - Warranty Information:

TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its ...

Page 3 - FORWARD; Tiger Corporation

FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions,Assembly instructions, Operations, Maintenance and Parts. This manual will alsoassist you in the proper break-in, daily care, and troubleshoo...

Page 5 - TABLE OF CONTENTS; This symbol means; CAUTION – YOUR SAFETY IS AT RISK!; When you see this symbol, read and

TABLE OF CONTENTS SAFETY SECTION _____________________________________ 1 ASSEMBLY / MOUNTING SECTION ______________________ 2 OPERATION SECTION _________________________________ 3 MAINTENANCE SECTION ______________________________ 4 PARTS SECTION ______________________________________ 5 COMMON PARTS...

Page 7 - SAFETY

Bengal Boom Safety Section 1-1 SAFETY SAFETY SECTION

Page 8 - General Safety Instructions and Practices; The symbol and signal word are intended to warn the owner /; Practice all usual and customary safe working precautions and; YOU; can

Bengal Boom Safety Section 1-2 SAFETY Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATHOR VERY SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, COULD result inDEATH OR SERIOUS INJURY. Indicates an imminently hazardous situation th...

Page 9 - LEA EL

Bengal Boom Safety Section 1-3 SAFETY DANGER! Never operate the Tractor or Implement until you have read andcompletely understand this Manual, the Tractor Operator’s Manual,and each of the Safety Messages found in the Manual or on the Tractorand Implement. Learn how to stop the tractor engine sudden...

Page 11 - Before transporting the Tractor and Implement, determine; Make

Bengal Boom Safety Section 1-5 SAFETY WARNING! Transport only at safe speeds. Serious accidents and injuriescan result from operating this equipment at unsafe speeds.Understand the Tractor and Implement and how it handles beforetransporting on streets and highways. Make sure the Tractorsteering and ...

Page 13 - NEVER use drugs or alcohol; NEVER

Bengal Boom Safety Section 1-7 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’salertness and coordination and therefore affect the operator’s ability tooperate the equipment safely. Before operating...

Page 16 - Never operate the

Bengal Boom Safety Section 1-10 SAFETY Relieve hydraulic pressure prior to doing any maintenance or repairwork on the Implement. Place the Mower Head on the ground orsecurely supported on blocks or stands, disengage the PTO, and turnoff the engine. Push and pull the control Levers or Joystick severa...

Page 17 - Wash hands after handling!

Bengal Boom Safety Section 1-11 SAFETY WARNING! In addition to the design and configuration of this Implement, including Safety Signs and SafetyEquipment, hazard control and accident prevention are dependent upon the awareness,concern, prudence, and proper training of personnel involved in the opera...

Page 18 - HYDRAULIC TANK

Bengal Boom Safety Section 1-12 SAFETY 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB 00769737 MOWER DECK PART NO.LOCATION

Page 19 - MAIN BOOM, SECONDARY BOOM, MAIN FRAME

Bengal Boom Safety Section 1-13 SAFETY 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANK PART NO.LOCATION 00758194 MOWER DECK

Page 20 - MOWER DECK

Bengal Boom Safety Section 1-14 SAFETY 02967668 MOWER DECK 03200285 OUTSIDE OF CAB 02971123 HYDRAULIC TANK 22645 INSIDE OF CAB 22839 MOWER DECK PART NO.LOCATION

Page 21 - INSIDE OF CAB

Bengal Boom Safety Section 1-15 SAFETY 25387 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK, MAIN BOOM18.25” x 10” 31523HYDRAULIC TANK 22840 INSIDE OF CAB 24028 MOWER DECK PART NO.LOCATION

Page 23 - MAIN BOOM

Bengal Boom Safety Section 1-17 SAFETY 33438 MAIN BOOM 33224 MOWER DECK 32709 INSIDE OF CAB 32708 HYDRAULIC TANK PART NO.LOCATION

Page 30 - ITEM

Bengal Boom Safety Section 1-24 SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 1 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL, SHEET, MANUAL CANISTER 2 * DECAL 3 * DECAL 4 * DECAL 5 * AVAIL SPECIFIC PRODUCT MANUAL 6 33753 1 E M I SAFETY MANUAL 7 34296 1 FRONT ADHESIVE P...

Page 31 - Employer-Employee Operator Regulations; own actions; OSHA Regulations; guards on the equipment.; Child Labor Under 16 Years of Age; FEDERAL LAWS AND REGULATIONS

Bengal Boom Safety Section 1-25 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulationsconcerning employer and employee equipment operators. This section is not intended as a legalinterpretation of the law and should not be considered as such ...

Page 33 - ASSEMBLY SECTION

Assembly Section 2-1 ASSEMBLY SECTION JD5101E - LYNX

Page 34 - ASSEMBLY; Before attempting to mount your Tiger mower, it is; CRANKSHAFT ADAPTER; Remove right and left hand steps.

ASSEMBLY Assembly Section 2-2 Before attempting to mount your Tiger mower, it is important to read an understand all of the Safety Messages inthe Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor model i...

Page 35 - CAUTION: DO NOT START THE TRACTOR UNTIL ALL HOSES ARE ATTACHED,; ADJUSTING REAR WHEELS; Raise rear of tractor onto jack-stands.; Follow the instructions in the tractor; . The back wheels MUST be adjusted to; WD FRONT TIRE ADJUSTMENT

ASSEMBLY Assembly Section 2-3 pressure. If end play is less than 1/16”, grind the end of the shaft to achieve the proper end play. If there is more than 1/4” of end play, return the shaft with specifications for a longer shaft. CAUTION: DO NOT START THE TRACTOR UNTIL ALL HOSES ARE ATTACHED, TANK IS ...

Page 36 - NOTE; by a lexan safety window.; MAIN FRAME INSTALLATION

ASSEMBLY Assembly Section 2-4 POLYCARBONATE SAFETY WINDOW NOTE : In most cases this should be done before mounting the main frame. Carefully remove the existing right rear cab window, to be replaced with the matching polycarbonate window provided. Clean all of the surfaces around the window opening,...

Page 39 - Use a test light or meter to verify; this wire is the; VALVE MOUNTING

ASSEMBLY Assembly Section 2-7 SWITCH BOX WIRING Route the green wires and the red wire (with the 10amp fuse) from the switchbox to the front console panel. Refer to the parts section for wiring diagram to hook up the switch box. Cover the wires from the switch box with plastic wire wrap provided. Re...

Page 42 - MANUAL LIFT VALVE PORTS; Refer to the parts section for assembly and components needed.

ASSEMBLY Assembly Section 2-10 MANUAL LIFT VALVE PORTS (ASM-C-0057) MANUAL SWITCH BOX MOUNTING The switch box is to be secured to the operators side of the control handles, or valve stand. Refer to the parts section for assembly and components needed. (ASM-C-0053)

Page 43 - HOSE AND WIRE ROUTING

ASSEMBLY Assembly Section 2-11 HOSE AND WIRE ROUTING Attach two clamps to the right rear wheel well for proper hose/wire routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Me...

Page 44 - HYDRAULIC TANK INSTALLATION; illustration. Insert tank sight glass into front side of tank.; FILLING HYDRAULIC RESERVOIR

ASSEMBLY Assembly Section 2-12 HYDRAULIC TANK INSTALLATION Install all fittings and tubes into tank and tank filter as shown in the Parts Section illustration. Insert tank sight glass into front side of tank. Place the tank in the mounting bracket on the main frame as shown in the Parts Section. Sec...

Page 45 - INSTALLING O-RING FITTINGS

ASSEMBLY Assembly Section 2-13 INSTALLING O-RING FITTINGS Installing straight, 45º and 90º O-rings requires that the O-ring and washer be up against the swivel body. Insert the swivel and turn in until the swivel is pointed in the desired direction and O-ring contact is made. Hold swivel in set dire...

Page 46 - REAR STOW LYNX HOSE ROUTING; The sudden release of hydraulic pressure could cause the sudden

ASSEMBLY Assembly Section 2-14 REAR STOW LYNX HOSE ROUTING WARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts. Anyone in the way of these parts could be severely hurt or killed. DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to p...

Page 48 - TEMPERATURE GAUGE MOUNTING

ASSEMBLY Assembly Section 2-16 TEMPERATURE GAUGE MOUNTING (OPTIONAL) Mount the temperature gauge where it is clearly visible to the operator. Attach the green (-) wire from the negative post on the gauge to a grounded bolt on the tractor frame. Remove paint if needed to make a good ground. Remove th...

Page 49 - WHEEL WEIGHT MOUNTING

ASSEMBLY Assembly Section 2-17 WHEEL WEIGHT MOUNTING For all tractors using a boom mower, a wheel weight will be required for the rear left side wheel. It will be necessary to mount the weight in the wheel using the long capscrews, lockwashers, flatwashers, spacers (if applicable), and hex nuts per ...

Page 50 - -POINT BOOM REST MOUNTING

ASSEMBLY Assembly Section 2-18 3-POINT BOOM REST MOUNTING install the boom rest onto the 3-point hitch using the pins as shown in the parts illustration. Adjust the bottom arms so the boom clears the tractor fender (X), adjust the top link so that the boom saddle is approximately level with the grou...

Page 51 - MAIN BOOM INSTALLATION; the butt end of the cylinder after installation.; GREASE HINGE PIN ZERKS ON BOOM AFTER ASSEMBLY, ONCE UNDER; DECK ATTACHMENT; tubes on the boom arm. Refer to parts section for diagrams.

ASSEMBLY Assembly Section 2-19 MAIN BOOM INSTALLATION Install the boom swivel into the main frame as shown in the parts section using a hoist. Line up holes in swivel and main frame for large swivel pin and insert pin. Secure with hardware as shown. Attach the inner end of the main boom to the swive...

Page 52 - FINAL PREPARATION FOR OPERATION; BE SURE THE BALL VALVES ARE OPEN!; Start tractor and allow instruments to; Before operating the mower; , the cutter head and boom should be slowly moved; MOWER TESTING

ASSEMBLY Assembly Section 2-20 FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and oper...

Page 53 - OPERATION SECTION

Page 54 - OPERATION; OPERA

OPERATION Boom Operation Section 3-2 ©2011 Alamo Group Inc. OPERA T ION TIGER BOOM MOWER OPERATING INSTRUCTIONS Tiger Booms are manufactured with quality material by skilled workers. The Boom is designed to attach to atractor and operate various heads for a wide range of vegetative maintenance appli...

Page 55 - OPERATOR REQUIREMENTS

OPERATION Boom Operation Section 3-3 ©2011 Alamo Group Inc. OPERA TION 1.OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read andunderstands the implement and tractor Operator’s Manuals and is experienced in implement and tract...

Page 56 - TRACTOR REQUIREMENTS; Tractor Requirements and Capabilities

OPERATION Boom Operation Section 3-4 ©2011 Alamo Group Inc. OPERA T ION 2.TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit, the tractor must also be properlyequipped to provide operator protection, to alert approaching vehicle drivers of the tractor’s...

Page 57 - Tractor Lighting and SMV Emblem

OPERATION Boom Operation Section 3-5 ©2011 Alamo Group Inc. OPERA TION Never operate the Tractor and Mower Unit without an OPS (OperatorsProtective Structure) or Cab to prevent injury from objects thrown fromground or from overhead trimming. Stop mowing if workers or passersbyare within 300 feet. (S...

Page 58 - GETTING ON AND OFF THE TRACTOR

OPERATION Boom Operation Section 3-6 ©2011 Alamo Group Inc. OPERA T ION 2.4 Tractor Ballast To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimumdown force (weight) of 1500 lbs. on the ground when the tractor is on level ground, its boom is fully...

Page 59 - Boarding the Tractor

OPERATION Boom Operation Section 3-7 ©2011 Alamo Group Inc. OPERA TION 3.1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor. Never use controllevers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the se...

Page 60 - STARTING THE TRACTOR

OPERATION Boom Operation Section 3-8 ©2011 Alamo Group Inc. OPERA T ION 4.STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of alltractor controls before starting the tractor. Review the tractor operator’s manual and consult an autho...

Page 61 - CONNECTING ATTACHING HEADS TO THE BOOM

OPERATION Boom Operation Section 3-9 ©2011 Alamo Group Inc. OPERA TION 5.CONNECTING ATTACHING HEADS TO THE BOOM 1. Start by attaching the pivot bracket(3) to the boom(1)using pin(5) and hardware. Next attach the cylinder to thepivot bracket(3) using pin(8) and roll pins. 2. Then attach the dogleg(4)...

Page 63 - Boom Unit Pre-Operation Inspection and Service

OPERATION Boom Operation Section 3-11 ©2011 Alamo Group Inc. OPERA TION 6.2 Boom Unit Pre-Operation Inspection and Service Inspect and service the boom arm and head prior to operation. Damaged and/or broken parts should berepaired and/or replaced immediately. To ensure the unit is ready for operatio...

Page 68 - Cutting Component Inspection

OPERATION Boom Operation Section 3-16 ©2011 Alamo Group Inc. OPERA T ION All Safety Shields, Guards and other safety devices including (but not limited to) -Deflectors, Steel Guards and Gearbox Shields must be used and maintained in goodworking condition. All safety devices should be inspected caref...

Page 70 - Tractor PRE-OPERATION Inspection

OPERATION Boom Operation Section 3-18 ©2011 Alamo Group Inc. OPERA T ION Tractor PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotationhas stopp...

Page 71 - Boom PRE-OPERATION Inspection

OPERATION Boom Operation Section 3-19 ©2011 Alamo Group Inc. OPERA TION Boom PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation hasstopped a...

Page 72 - Cable Controlled Mowers

OPERATION Boom Operation Section 3-20 ©2011 Alamo Group Inc. OPERA T ION Cable Controlled Mowers A control lever decal similar to the one shown below should be near the control valve to remind the operator ofthe lever functions. The main control valve on the Tiger Boom Mowerhas four sections with ta...

Page 76 - Joystick Controlled Mowers

OPERATION Boom Operation Section 3-24 ©2011 Alamo Group Inc. OPERA T ION 7.Joystick Controlled Mowers NOTE: DO NOT operate mower head while boom mower is in the boom rest, or in the stored position! Red “Mower Run” light indicates mower is “ON”. The boom functions are controlled by an electronic joy...

Page 77 - Switch Box and Joystick Control

OPERATION Boom Operation Section 3-25 ©2011 Alamo Group Inc. OPERA TION 7.1 Switch Box and Joystick Control The diagrams below and on the next page show the functions that are performed through the use of thejoystick controller. The Safety Shield switch opens and closes the shield located on the fro...

Page 78 - Joystick Control

Page 80 - DRIVING THE TRACTOR AND IMPLEMENT

OPERATION Boom Operation Section 3-28 ©2011 Alamo Group Inc. OPERA T ION RIGHT JOYSTICK ROLLER MOVES BOOMSWIVEL SHIELD SWITCH(on switch box) OPERATESSAFETY SHIELD 8.DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being opera...

Page 82 - Starting the Tractor

OPERATION Boom Operation Section 3-30 ©2011 Alamo Group Inc. OPERA T ION Transport only at speeds where you can maintain control of theequipment. Serious accidents and injuries can result from operating thisequipment at high speeds. Understand the Tractor and Implement and how it handles before tran...

Page 83 - Brake and Differential Lock Setting

OPERATION Boom Operation Section 3-31 ©2011 Alamo Group Inc. OPERA TION 8.2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operatingcondition. Tractor brakes can be set to operateindependently allowing single rear wheel brakingaction or locked together to provide simult...

Page 84 - Driving the Tractor and Boom

OPERATION Boom Operation Section 3-32 ©2011 Alamo Group Inc. OPERA T ION 8.3 Driving the Tractor and Boom Start off driving at a slow speed and gradually increase your speed while maintaining complete control of thetractor. Never operate the tractor at speeds that cannot be safely handled or which w...

Page 85 - OPERATING THE BOOM UNIT AND ATTACHED HEAD

OPERATION Boom Operation Section 3-33 ©2011 Alamo Group Inc. OPERA TION Never Leave the mower unattended while the head is in the raisedposition. The mower could fall causing serious injury to anyone who might inadvertently be under the mower . (SBM-4) Always keep a careful lookout and use extreme c...

Page 86 - Foreign Debris Hazards/Overhead Obstructions

OPERATION Boom Operation Section 3-34 ©2011 Alamo Group Inc. OPERA T ION Avoid mowing in reverse direction when possible. Check to make sure there are nopersons behind the mower and use extreme care when mowing in reverse. Mow only at aslow ground speed where you can safely operate and control the t...

Page 87 - Operating Speed and Ground Speed

OPERATION Boom Operation Section 3-35 ©2011 Alamo Group Inc. OPERA TION Mow at the speed that you can safely operate and control the tractor and mower. Thecorrect mowing speed depends on terrain condition and grass type, density, and height ofcut. Normal ground speed range is from 2 to 5 mph(3-8 kph...

Page 92 - Shutting Down the Attached Head- For Standard Equipment

OPERATION Boom Operation Section 3-40 ©2011 Alamo Group Inc. OPERA T ION 9.8 Shutting Down the Attached Head- For Standard Equipment To shut down attached mower head, first bring thetractor to a complete stop. Decrease engine RPMto idle then disengage cutterhead. The mower headwill come to a complet...

Page 93 - TRANSPORTING THE TRACTOR AND IMPLEMENT

OPERATION Boom Operation Section 3-41 ©2011 Alamo Group Inc. OPERA TION 10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE Properly preparing and storing the unit at the end of the season is critical to maintaining its appearance and tohelp ensure years of dependable service. The following are suggested st...

Page 94 - Placing Boom Arm on Boom Arm Rest - For Standard Equipment; Transporting on Public Roadways

OPERATION Boom Operation Section 3-42 ©2011 Alamo Group Inc. OPERA T ION 11.1 Placing Boom Arm on Boom Arm Rest - For Standard Equipment Before transporting tractor between locations, idlethe tractor engine, disengage the attached head,and wait for all head motion to come to a completestop. Place th...

Page 96 - Hauling the Tractor and Implement

OPERATION Boom Operation Section 3-44 ©2011 Alamo Group Inc. OPERA T ION Never allow children or other persons to ride on the Tractor or Implement.Falling off can result in serious injury or death. (SG-10) Make certain that the “Slow Moving Vehicle” (SMV) sign is installed insuch a way as to be clea...

Page 99 - MAINTENANCE SECTION

Page 100 - MAINTENANCE; General Instructions

MAINTENANCE Boom Maintenance Section 4-2 ©2011 Alamo Group Inc. MAINTENANCE General Instructions Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. Thepurpose of this section of the manual is to help the operator in the regular servicing of the mow...

Page 102 - Regular Maintenance

MAINTENANCE Boom Maintenance Section 4-4 ©2011 Alamo Group Inc. MAINTENANCE Regular Maintenance The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hourmeter to determine when regular servicing is required. Refer to the Detailed Maintenance secti...

Page 103 - WEEKLY OR EVERY 40 HOURS

MAINTENANCE Boom Maintenance Section 4-5 ©2011 Alamo Group Inc. MAINTENANCE WEEKLY OR EVERY 40 HOURS ITEM SERVICE COMMENTS Rotary Spindle Lubricate Every 40 hours or weekly WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Change Change after first 50 Filter hours only, then every 10...

Page 104 - TROUBLESHOOTING

MAINTENANCE Boom Maintenance Section 4-6 ©2011 Alamo Group Inc. MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration 1. Loose Bolts 1. Check all bolts and tighten to recommended torque specs. 2. Cutter assembly 2a. Check for damage blades, disc Unbalanced or cutter shaft. Replace if needed.2b...

Page 107 - LUBRICATION RECOMMENDATIONS

MAINTENANCE Boom Maintenance Section 4-9 ©2011 Alamo Group Inc. MAINTENANCE LUBRICATION RECOMMENDATIONS Description Application General Specification RecomendedMobil Lubricant Tractor Hydraulics Reservoir JD-20C Mobilfluid 424 MF M1135,M1141FNHM2C134D (FNH201) Mower Hydraulics ReservoirCold Temperat...

Page 108 - POLYCARBONATE CARE & MAINTENANCE

MAINTENANCE Boom Maintenance Section 4-10 ©2011 Alamo Group Inc. MAINTENANCE POLYCARBONATE CARE & MAINTENANCE The proprietry UV and Abrasion Resistant Surface coating on SHIELDS SUPERCOATED polycarbonatesignificantly improves performance. Periodic cleaning using proper procedures and compatible ...

Page 109 - DETAILED MAINTENANCE

MAINTENANCE Boom Maintenance Section 4-11 ©2011 Alamo Group Inc. MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit shouldbe parked on a level surface., shut ”OFF”, and allowsufficient time to cool to ambient temperature. Usecaution...

Page 111 - GREASING GROUND ROLLER SHAFT-FLAIL; TIGHTENING KNIFE BOLTS AND DISK BOLTS:

MAINTENANCE Boom Maintenance Section 4-13 ©2011 Alamo Group Inc. MAINTENANCE GREASING GROUND ROLLER SHAFT-FLAIL Locate grease zerks on eack end of roller tube atlower end of head. Normal conditions require one ortwo pumps in each bearing, using Lithium-ComplexExtreme Pressure grease conforming to NL...

Page 112 - GREASING POINTS ON BOOM AND PIVOT; GREASING SPINDLE

MAINTENANCE Boom Maintenance Section 4-14 ©2011 Alamo Group Inc. MAINTENANCE GREASING POINTS ON BOOM AND PIVOT Locate grease zerks on deck pivot ssembly, on thedeck end of secondary boom, at main/secondaryboom joint, and at swivel end of main boom. InjectLithium-Complex Extreme Pressure greaseconfor...

Page 113 - TIGHTENING SPINDLE BOLTS

MAINTENANCE Boom Maintenance Section 4-15 ©2011 Alamo Group Inc. MAINTENANCE TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked andretorqued daily or every 8 hours of service. Torquethe (6) bolts shown below to 357 dry or 315 ft. lbs.lubricated. GREASING PUMP DRIVE SHAFT COUPLER W...

Page 114 - GREASING THE BOOM SWIVEL

MAINTENANCE Boom Maintenance Section 4-16 ©2011 Alamo Group Inc. MAINTENANCE DRIVE SHAFT YOKE, U-JOINT STUB SHAFT WIth engine stopped, inject Lithium-Complexextreme pressure grease confirming to NLGI2-ISO320 specifications into universal joints and slip yokeuntil grease appears at the seal. Grease t...

Page 115 - BALL VALVES

MAINTENANCE Boom Maintenance Section 4-17 ©2011 Alamo Group Inc. MAINTENANCE GREASING BOOM CYLINDER(S) PIVOT POINTS Locate the zerk on the butt end tang of cylinder andon rod end tang. Inject Lithium-Complex ExtremePressure grease confirming to NLGI2-ISO 320specifications until grease begins to prot...

Page 116 - Blades

MAINTENANCE Boom Maintenance Section 4-18 ©2011 Alamo Group Inc. MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness, daily. Blades should be replaced whenthey are worn excessively, bent, deformed, or out of balance. Blades should always be replaced in pairs. Blades...

Page 117 - ROTARY KNIFE REPLACEMENT

MAINTENANCE Boom Maintenance Section 4-19 ©2011 Alamo Group Inc. MAINTENANCE ROTARY KNIFE REPLACEMENT 1. Be sure you have a complete matching set of new knives for replacement. 2. Remove knives and inspect holes for damage. Also watch for cracks in the disk (if applicable) around the holes. 3. Lube ...

Page 118 - Flail Blades Inspection

MAINTENANCE Boom Maintenance Section 4-20 ©2011 Alamo Group Inc. MAINTENANCE Flail Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Wear inside the blade bolt hole, ...

Page 119 - Blade Pins and D-Ring Inspection

MAINTENANCE Boom Maintenance Section 4-21 ©2011 Alamo Group Inc. MAINTENANCE Blade Pins and D-Ring Inspection Blade Pins and D-Rings daily for wear or damage as follows: Inspect the Blade pins and D-Rings daily for abnormal wear. Make sure the cotter pins arein place and properly spread. REPLACE BLA...

Page 120 - Flail Axe Blades Inspection

MAINTENANCE Boom Maintenance Section 4-22 ©2011 Alamo Group Inc. MAINTENANCE Flail Axe Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrierIMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Oval shape wear inside the bla...

Page 121 - Flail Axe Blade Bolt Inspection

MAINTENANCE Boom Maintenance Section 4-23 ©2011 Alamo Group Inc. MAINTENANCE Flail Axe Blade Bolt Inspection Inspect Blade Bolts daily for wear or damage as follows: Inspect the Blade Bolt daily for abnormal wear. REPLACE ALL BLADE BOLTS on thecarrier IMMEDIATELY if any bolts have: • Visible cracks ...

Page 122 - 0” FLAIL KNIFE BLADE REPLACEMENT; 3” BOOM FLAIL KNIFE REPLACEMENT

MAINTENANCE Boom Maintenance Section 4-24 ©2011 Alamo Group Inc. MAINTENANCE 50” FLAIL KNIFE BLADE REPLACEMENT 1. If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knifecan cause severe knife can cause severe vibration and possible damage to the mower. T...

Page 123 - THE SPINDLE ASSEMBLY

Page 124 - BEARING INSTALLATION; BEARING ADJUSTMENT

MAINTENANCE Boom Maintenance Section 4-26 ©2011 Alamo Group Inc. MAINTENANCE BEARING INSTALLATION 1. Press upper bearing cup into the spindlehousing. 2. Turn the spindle housing over and press inthe lower bearing cup. 3. Place the lower bearing cone in the bearingcup. Next press the seal into the sp...

Page 125 - Boom Cylinder Removal and Replacement Instructions

MAINTENANCE Boom Maintenance Section 4-27 ©2011 Alamo Group Inc. MAINTENANCE Boom Cylinder Removal and Replacement Instructions 1. Clear the area of all personnel before lowering the boom mower head. 2. From the tractor seat with your seat belt fastened around you, Lower the boom mower head to the g...

Page 126 - CUTTERSHAFT BEARING REPLACEMENT; Remove existing cuttershaft, bearings and string guards.; Grease both bearings properly.; See illustration on next page

MAINTENANCE Boom Maintenance Section 4-28 ©2011 Alamo Group Inc. MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT 1. Remove existing cuttershaft, bearings and string guards. 2. Make sure that the end knives on each end of the cuttershaft are orientated as shown. 3. Apply anti-seize on cuttershaft as show...

Page 128 - DAILY MAINTENANCE SCHEDULE

MAINTENANCE Boom Maintenance Section 4-30 ©2011 Alamo Group Inc. MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailedmaintenance instructions in the operators manual. _______ Pump Drive Shaft: If required with dri...

Page 129 - PARTS SECTION; LYNX BOOM

Page 130 - NOTES

Page 131 - PART NAME INDEX

PART NAME INDEX NOTES........................................................................................................................................................................................................... 4 PARTS ORDERING GUIDE........................................................

Page 133 - PARTS ORDERING GUIDE

Page 134 - TRACTOR MOUNT KIT

Page 136 - TRACTOR MOUNT KIT - HYDRAULICS

Page 138 - TRACTOR MOUNT KIT, WHEEL WELL TANK

TRACTOR MOUNT KIT, WHEEL WELL TANK ITEM PART NO. QTY. DESCRIPTION --- 06700091 1 TANK,RES,ASSY,WHEEL WELL 1 06380015 1 TANK,RES,WHEEL WELL 2 06505044 1 FILTER ASSY,IN-TANK CPLT 3 21627 4 NYLOCK NUT,3/8",NC 4 21725 2 HEX NUT,1/2",NC 5 22018 2 FLATWASHER,1/2",WIDE 6 06505067 1 SIGHT GAGE 7...

Page 140 - TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICS

Page 142 - TRACTOR MOUNT KIT, LOADER

TRACTOR MOUNT KIT, LOADER ITEM PART NO. QTY. DESCRIPTION --- 06700091 1 TANK,RES,ASSY,WHEEL WELL 1 06380015 1 TANK,RES,WHEEL WELL 2 06505044 1 FILTER ASSY,IN-TANK CPLT,SAE10,MP 3 21627 4 NYLOCK NUT,3/8",NC 4 21725 2 HEX NUT,1/2",NC 5 22018 2 FLATWASHER,1/2",WIDE 6 06505067 1 SIGHT GAGE 7...

Page 146 - BOOM MOUNT KIT

Page 149 - NOTES 1

Page 150 - BOOMREST, SINGLE COLUMN

Page 152 - SPOOL CABLE CONTROL MOUNT - SCV ONLY

4 SPOOL CABLE CONTROL MOUNT - SCV ONLY ITEM PART NO. QTY. DESCRIPTION 1 23865B 1 CBL CTRL MT BRK 2 6T1251 4 CBL CTRL BOX,180 DEG 3 06510100 1 SWITCHBOX,BOOM 4 34496 1 BRKT,SWITCHBOX,UNI 5 21547 2 CAPSCREW,1/4" X 8",NC 6 21546 1 CAPSCREW,1/4" X 7",NC 7 21986 3 LOCKWASHER,1/4" 8 21...

Page 153 - SPOOL CABLE CONTROL MOUNT - MID-MOUNT VALVE

4 SPOOL CABLE CONTROL MOUNT - MID-MOUNT VALVE ITEM PART NO. QTY. DESCRIPTION 1 31923 1 BRKT,CTRL,CBL 2 6T1251 4 CBL CTRL BOX,180 DEG 3 06510100 1 SWITCHBOX,BOOM 4 34496 1 BRKT,SWITCHBOX,UNI 5 6T3951 2 SCREW,MACHINE,8/32" X 1/2",NC 6 21546 1 CAPSCREW,1/4" X 7",NC 7 21547 2 CAPSCREW,1/...

Page 160 - POLYCARBONATE SAFETY WINDOW

POLYCARBONATE SAFETY WINDOW ITEM PART NO. QTY. DESCRIPTION 1 06490014 1 POLYCARB, FRMD, REAR 2 06490013 1 POLYCARB, FRMD, DOOR 3 31965 25 TRIM SEAL (IN FEET) 4 21584 2 CAPSCREW,5/16” X 2”,NC 5 21575 6 HEX NUT,5/16”,NC 6 33477 2 VIBRATION ISOLATOR 7 06410268 1 TOP BRACKET 8 06410269 1 BOTTOM BRACKET ...

Page 161 - WHEEL SPACER

Page 162 - WHEEL WEIGHT

WHEEL WEIGHT ITEM PART NO. QTY. DESCRIPTION 1 02970758 1 WHEEL WEIGHT,UNIVERSAL 2 31455 3 CAPSCREW,3/4" X 17",NC 3 33626 9 FLATWASHER,3/4",USS 4 TB3278 3 SPACER,3” 5 21993 3 LOCKWASHER,3/4" 6 21825 3 HEX NUT,3/4”,NC ©2011 Alamo Group Inc. Parts Section 5-34 JD5101E LYNX

Page 163 - COMMON

Page 169 - BOOM HOSE ROUTING

BOOM HOSE ROUTING ITEM PART NO. QTY. DESCRIPTION 1 ------ 1 1" HOSE TO MAIN BOOM LOWER TUBE 2 ------ 1 1" HOSE TO MAIN BOOM UPPER TUBE 3 ------ 6 1/4" HOSE TO MAIN BOOM 4 06505085 1 CLAMP KIT 5 35131 1 CLAMP KIT 6 TB3012 1 CLAMP 7 06505021 2 HOSE COVER ©2011 Alamo Group Inc. Parts Sectio...

Page 170 - BOOM ASSEMBLY

Page 172 - 0IN ROTARY MOWER ASSEMBLY

50IN ROTARY MOWER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 33780 1 DECK,WLDMNT,50" RTRY 2 33777 2 SKID SHOE,50" RTRY 3 33754 1 SHIELD,50"RTRY 4 33879 6 CAPSCREW,3/4" X 2-1/4",NF,GR8 5 33880 6 FLATWASHER,3/4",GR8,SAE 6 21993 6 LOCKWASHER,3/4",GR8 7 6T2413 6 HEX NUT,3/4...

Page 174 - 0IN ROTARY MOWER ASSEMBLY

60IN ROTARY MOWER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 06320159 1 DECK,WLDMNT,60" RTRY 2 33777 2 SKID SHOE,RTRY 3 06320162 1 SHIELD,60"RTRY 4 33879 6 CAPSCREW,3/4" X 2-1/4",NF,GR8 5 33880 6 FLATWASHER,3/4",GR8,SAE 6 21993 6 LOCKWASHER,3/4",GR8 7 6T2413 6 HEX NUT,3/4"...

Page 176 - 0IN ROTARY KNIVES AND DISH

50IN ROTARY KNIVES AND DISH ITEM PART NO. QTY. DESCRIPTION ------ 06700089 - KIT,TRB50,DISK,W/BOLT KIT (INCLUDES ITEMS 1,3 & 7) 1 06770003 1 BLADE MOUNTING DISK 2 6T1023R 2 NYLOCK HEX NUT 1 1/8” 3 34878 2 SPACER 4 06538000 2 KNIFE MOUNTING BOLT 5 06521001 2 STANDARD KNIFE 6 33764 6 FLATWASHER 7 ...

Page 177 - 0IN ROTARY BLADE BAR AND KNIVES

60IN ROTARY BLADE BAR AND KNIVES ITEM PART NO. QTY. DESCRIPTION 1 PT1018H5 1 SPINDLE 2 06400690 1 BAR,BLADE,RTRY60 3 6T1023R 2 KNIFE MTG NUT,1-1/8",NYLOCK,NF 4 06533002 2 FLATWASHER,1-1/8",GR8 5 06521001 2 KNIFE,TRB50,5/8" 6 06538000 2 KNIFE MTG BOLT,5/8" SHOULDER 7 33764 6 FLATWASHE...

Page 178 - ROTARY MOWER SPINDLE ASSEMBLY

Page 180 - BOOM ROTARY PIVOT ASSEMBLY

Page 182 - 0IN FLAIL DRIVE ASSEMBLY

Page 184 - 0IN FLAIL MOWER ASSEMBLY

Page 186 - 3IN FLAIL DRIVE ASSEMBLY

Page 188 - 3IN FLAIL MOWER ASSEMBLY

Page 190 - BOOM FLAIL PIVOT ASSEMBLY

Page 192 - IN X 10IN WELDED CYLINDER BREAKDOWN

3IN X 10IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501021 - HYDRAULIC CYLINDER COMPLETE 1 06501550 1 ROD 2 06501551 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501553 1 CYLINDER HEAD 5 06501554 1 CLEVIS ------ 06501555 - SEAL REPAIR KIT (ITEMS 6 THROUGH 12) ©2011 Alamo Group In...

Page 193 - IN X 18IN WELDED CYLINDER BREAKDOWN

3IN X 18IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501023 - HYDRAULIC CYLINDER COMPLETE 1 06501561 1 ROD 2 06501562 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501563 1 CYLINDER HEAD 5 06501554 1 CLEVIS ------ 06501564 - SEAL REPAIR KIT (ITEMS 6 THROUGH 12) ©2011 Alamo Group In...

Page 195 - IN X 9IN WELDED CYLINDER BREAKDOWN

4IN X 9IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501019 - HYDRAULIC CYLINDER COMPLETE 1 06501538 1 ROD 2 06501539 1 TUBE WELDMENT 3 06501540 1 PISTON 4 06501541 1 CYLINDER HEAD 5 06501542 1 CLEVIS ------ 06501543 - SEAL REPAIR KIT (ITEMS 6 THROUGH 12) ©2011 Alamo Group Inc...

Page 196 - IN X 20IN WELDED CYLINDER BREAKDOWN

4IN X 20IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501022 - HYDRAULIC CYLINDER COMPLETE 1 06501556 1 ROD 2 06501557 1 TUBE WELDMENT 3 06501558 1 PISTON 4 06501559 1 CYLINDER HEAD 5 6T0172 1 CLEVIS ------ 30172 - CLEVIS (FOR EXTENDED BOOM) 06501560 - SEAL REPAIR KIT (ITEMS 6...

Page 197 - RESERVOIR TANK FILTER ASSEMBLY

RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ------ 06505044 - FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW,8MM X 25MM(1.25 PITCH) 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER,10 MIC,RETURN LINE 7 06505049 1 CAN/BODY ©2011 Alamo G...

Page 198 - FRONT HYDRAULIC PUMP

Page 200 - 0IN AND 60IN ROTARY MOTOR BREAKDOWN

Page 202 - 0IN AND 63IN FLAIL MOTOR BREAKDOWN

Page 204 - COOLER OPTION

Page 206 - PUMP AND GRILL GUARD OPTIONS

PUMP AND GRILL GUARD OPTIONS ITEM PART NO. QTY. DESCRIPTION 1 32430 1 UNIVERSAL PUMP GUARD 2 32737 1 UNIVERSAL GRILL GUARD 3 21833 4 CAPSCREW,3/4" X 2-1/4",NC 4 22021 2 FLATWASHER,3/4" 5 21993 4 LOCKWASHER,3/4" 6 21825 4 HEX NUT,3/4",NC ©2011 Alamo Group Inc. Parts Section 6-44 C...

Page 207 - MANUAL LIFT VALVE SWITCH BOX

MANUAL LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 1 06514012 1 SWBX,ALUM,BLK,06510100 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 33811 1 SWITCH,MASTER/DECK FLOAT 4 34532 1 SWITCH,TRVL LCK 5 06514014 1 BREAKER,10A,SWBX 6 6T3923 1 INDICTATOR LIGHT,ON,RED 7 34540 1 STRAIN RELIEF,3/4,BLACK,NYLON 8 06...

Page 208 - MANUAL LIFT VALVE SCHEMATIC

Page 209 - SOLENOID SWITCH BOX AND WIRING

SOLENOID SWITCH BOX AND WIRING ITEM PART NO. QTY. DESCRIPTION 1 ------ - SWITCH BOX 2 RE37651 1 PLUG,AUX PWR 3 24204 - FUSE HOLDER,IN-LINE (OPTION) 4 6T3965 - FUSE,3AMP (OPTION) 5 6T3934 - TEMPERATURE GAUGE (OPTION) 6 6T3931 - TEMPERATURE SENSOR (OPTION) ©2011 Alamo Group Inc. Parts Section 6-47 COM...

Page 210 - ON-OFF VALVE ASSEMBLY

ON-OFF VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION * 06510083 - BRAKE VALVE, ASSY 1 34092 1 BRAKE VALVE, BLANK 2 34094 1 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 6T4207 1 PLUG,SAE,#8,O-RING 7 0650512...

Page 211 - ON-OFF VALVE HYDRAULIC SCHEMATIC

Page 213 - CLEAN CUTTER HEAD

Page 214 - CLEAN CUTTER ASSEMBLY

Page 215 - CLEAN CUTTER OPERATION

Page 216 - CLEAN CUTTER OPERATION - CONTINUED

Page 217 - CLEAN CUTTER MAINTENANCE

Page 218 - CLEAN CUTTER BLADE AND TEETH PARTS

CLEAN CUTTER BLADE AND TEETH PARTS ITEM PART NO. QTY. DESCRIPTION 1 06420024 1 ADAPTER,SAW,TRB50,RNFRCD 2 06520224 1 BLADE, 48” SAW WITH TEETH 3 06420037 1 COLLAR,SAW,TRB50,RNFRCD 4 33764 6 FLATWASHER,5/8,GR 8,SAE 5 06530209 6 CAPSCREW,5/8 X 3 3/4 NF, GR 8 6 06520225 30 TOOTH WITH RIVET, SAW BLADE 7...

Page 219 - CARBIDE TIP REPLACEMENT

Page 220 - NOTES 2

Page 221 - FIRE SUPRESSION SYSTEM

Page 222 - FIRE SUPRESSION SYSTEM PARTS

Page 224 - FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC

Page 225 - WETCUT

Page 226 - WETCUT 50 GALLON TANK MOUNT

WETCUT 50 GALLON TANK MOUNT ITEM PART NO. QTY. DESCRIPTION 1 06370128 1 MNT,3PNT,UNI 2 06370136 1 MNT,TANK,50GAL,WETCUT 4 06520342 1 TANK,50GA.,WETCUT 7 RD1032 3 PIN,LYNCH 1/4" X 2" 8 TB1036 1 PIN,SEC BOOM SWIV 1X4-11/16" 9 06520343 4 ANCHOR,STRAP,WETCUT 10 06520344 4 BOLT,STRAP,TANK,WET...

Page 228 - WETCUT TANK PLUMBING

Page 230 - WETCUT SPRAYER HEAD ASSEMBLY

Page 232 - WETCUT CABLES

Page 235 - WARRANTY INFORMATION; THERE ARE NO WARRANTIES WHICH EXTEND; AFTER

WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material andworkmanship. Any part of equipment that in Tiger’s judgement, show evidence ofsuch defects will be repaired or replac...

Page 236 - reserve the right to change specifications or design at any time.

ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better ope...

Page 237 - OPERATOR REQUIREMENTS:

TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table ofcontents clearly identifies each section where you can easily find the information yo...

Tiger 5101E - Manual

Table of Contents:

Summary

Other Tiger Models