Page 3 - vii; Preface; Introduction; Intended Audience
Preface vii Preface Introduction This manual provides installation, operation and servicing data for the Extensa TM 60x and 65x Series Notebook Computers. Intended Audience This manual is primarily intended for use by qualified service technicians but contains information useful to non-technical use...
Page 4 - viii; Other Manuals About the System; Ordering Parts and Supplies
viii Preface Other Manuals About the System The following documents provide additional information related to the Extensa Notebook Computer Series: ♦ Extensa Series Notebook Computers Users Guide - Contains user reference information for the Extensa 60x and 65x Series Notebook Computers. ♦ PC-Doctor...
Page 5 - iii; Contents; Paragraph
Contents iii Contents Paragraph Page Preface Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - viiIntended Audience - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -...
Page 6 - iv; Paragraph Page
iv Contents Contents (continued) Paragraph Page Section 2 Installation (continued) Installing Ext. Keyboard/Mouse/Numeric Keypad - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-6Installing an External Parallel Printer or Floppy Drive - - - - - - - - - - - - - - - - - - - - - - - - - - - ...
Page 9 - General Description; Figure 1-1 Extensa 60x/65x Series Notebook Computers
General Description 1-1 1 General Description 1.1 Introduction This manual contains field and factory level servicing information for the Extensa TM 60x and 65x Series Notebook Computers manufactured for Texas Instruments. The first six sections contain information common to all members of the Exten...
Page 10 - Product Overview; Table 1-1 Feature Comparison for 60x/65x Series Notebooks
1-2 General Description 1.2 Product Overview The Extensa Series contains two major product lines including: ♦ 60x Series ♦ 65x Series Both notebook series are similar in construction and appearance, have similar operating controls and indicators and use the same software. Both notebook series use a ...
Page 11 - Notebook Model Summary; Extensa 60x Series
General Description 1-3 1.2.1 Notebook Model Summary Table 1-2 contains a summary of the available models in the 60x and 65x Series. * Standard Module Bay 1.2.2 Extensa 60x Series The Extensa 60x Series Notebook Computers are large screen, high-performance, multimedia notebooks powered by the Intel ...
Page 12 - Extensa 65x Series Notebooks
1-4 General Description ♦ Fast video graphics accelerator ♦ 0-Volt Suspend, 5-Volt Suspend and Standby power saving modes ♦ No-reboot setup function ♦ ASTN or DSTN color display ♦ 16-bit stereo audio ♦ Serial infrared communication ♦ Duracell NiMH (Nickel-Metal-Hydride) or optional Li-Ion (Lithium-I...
Page 14 - Figure 1-2 60x/65x Notebook External Features; Video Display Features; SimulSCAN; Internal LCD
1-6 General Description Figure 1-2 60x/65x Notebook External Features 1.2.4 Video Display Features The Extensa 60x/65x Series Notebooks contain large screen internal LCD displays and can simultaneously drive an external CR T ( SimulSCAN TM mode). On all Extensa models, the LCD screen brightness, con...
Page 15 - Software Features
General Description 1-7 ♦ 11.3-Inch TFT (650CDT only) 1.2.4.2 External CRTs The Extensa 60x and 65x Series Notebooks are equipped with a 15-pin SVGA connector that can drive an external CR T (either alone or simultaneously with the internal LCD). When the notebook is set to the SimulSCAN mode, a min...
Page 16 - Table 1-3 User-Selectable Operating System Environments; Operating
1-8 General Description Table 1-3 User-Selectable Operating System Environments Operating System Description Windows 95 Supports both desktop and mobile operation with Plug N Play capabilities and Advanced Power Management; customized to include TI startup screen, CSL Support information, Internet b...
Page 17 - 0x Series External Ports; Figure 1-3 Extensa 60x External Ports; Port Assignment
General Description 1-9 1.2.6 60x Series External Ports The Extensa 60x Series notebooks have a variety of external ports (connectors) for the desktop environment as shown in Figure 1-3 and summarized in Table 1-4. Figure 1-3 Extensa 60x External Ports Table 1-4 Extensa 60x Notebook External Ports P...
Page 18 - 5x Series External Ports; Figure 1-4 65x Series External Ports; Table 1-4 Extensa 60x Notebook External Ports
1-10 General Description 1.2.7 65x Series External Ports The 65x Series notebook includes most of the ports defined for the 60x Series but also includes an Expansion Bus port for connection to an external Port Replicator and a Fast infrared (FIR) Port. The external ports for the 65x Series are shown...
Page 19 - Table 1-5 65x Series External Ports; Standard Peripheral Devices
General Description 1-11 Table 1-5 65x Series External Ports 1.2.8 Standard Peripheral Devices As standard features, the Extensa notebooks include a user -removable internal hard drive and either a 3.5-inch floppy disk drive or CD-ROM drive and built-in point touchpad (mouse device). On the 65x Seri...
Page 20 - Table 1-6 Extensa 60x/65x Expansion Features Summary; Expansion Feature
1-12 General Description 1.2.10 PCMCIA Card Options The Notebook contains an onboard PCMCIA Controller and two 64-pin sockets that can accept up to two credit-card size (14.5 mm) Type I or Type II PCMCIA option cards or one Type III card. The PCMCIA Card options install on the left side of the noteb...
Page 21 - Figure 1-5 Installing PCMCIA Card Options; Standard Test Features; Power On Self Test
General Description 1-13 Figure 1-5 Installing PCMCIA Card Options 1.3 Standard Test Features The Extensa 60x and 65x Series Notebook Computers use modular design and built-in test features to reduce the mean time to repair. A power on self test program automatically verifies the operational state o...
Page 22 - Esc; International Product Models
1-14 General Description Features of the diagnostic program are accessed through a series of pull-down menus and basic keyboard keys (cursor keys to move highlighted pointer, Enter key to select a highlighted feature, Esc key to cancel a function and move back one level. PC-Doctor is typically user ...
Page 23 - Table 1-8 Extensa International Models; Configuration
General Description 1-15 Table 1-8 Extensa International Models Configuration Dash No. United States -0001 UK Configuration -0002 German Configuration -0003 French Configuration -0004 Spanish Configuration -0005 Swiss/German Configuration -0006 Italian Configuration -0007 Portuguese Configuration -0...
Page 24 - Extensa 60x and 65x Series Specifications; Table 1-9 Extensa 60x and 65x Specifications; Internal Hard; Throughput
1-16 General Description 1.5 Extensa 60x and 65x Series Specifications General specifications for the Extensa 60x and 65x Series Notebooks are provided in Table 1-8. Table 1-9 Extensa 60x and 65x Specifications Characteristic Model 600 Model 600CD Model 605CD Model 650CD Model 655CD Model 650CDT CPU...
Page 26 - Video; Characteristic
1-18 General Description Video Subsystem LCD Aspect Ratio Emulations: Video Memory Size Video Bus : LCD Resolution: LCD Characters/Line LCD Lines/Screen: LCD Brightness Control: 1-1 SVGA 1 MByte 32 bits 640 x 480 pixels bit-mapped at 256 colors; 80 25 Function hot key brightness and contrast control...
Page 27 - External CRT; Connector Type
General Description 1-19 External CRT Monitor Interface Connector Type : Monitors Supported : 15-Pin, female, D-type connector 640 x 480 with 16.7 million colors on CR T 800 x 600 with 65 K colors on CR T 1024 x 768 with up to 256 colors on CR T 15-Pin, female, D-type connector 640 x 480 with 16.7 m...
Page 29 - Parallel Port
General Description 1-21 Parallel Port Connector Type FDD Support Selectable Parallel Port (BIOS Setup) EPP/ECP Bidirectional 25-Pin, DB-25 Connector Yes, Hot Pluggable & Auto-Detection if BIOS Setup is set to 1.44 MB LP T 1 (IRQ5, 278h) LP T 2 (IRQ7, 378h) Disable EPP/ECP Bidirectional 25-Pin, ...
Page 30 - Regulatory Agency Approvals
1-22 General Description 1.6 Regulatory Agency Approvals All Extensa 60x and 65x Series products meet the following regulatory agency standards: ♦ Underwriter’s Lab (UL) Standard 1950 (safety) ♦ Canadian Standards Association (CSA) Standard 950 or CUL (safety) ♦ FCC CFR 47, Part 15, Subpart B, FCC L...
Page 31 - Installation; Unpacking Instructions
Installation 2-1 2 Installation 2.1 Introduction This section contains unpacking and preparation for use instructions for the Extensa 60x and 65x Series Notebook Computers. This includes: ♦ Removing the computer and all manuals, options and accessories from the shipping container(s) ♦ Installing Int...
Page 32 - Installing Internal Notebook Options; Installing Main Memory Expansion (Optional)
2-2 Installation 2.3 Installing Internal Notebook Options If you have no internal options to install at this time, skip to Paragraph 2.4. Otherwise, continue with Paragraph 2.3.1. 2.3.1 Installing Main Memory Expansion (Optional) Main memory on the 60x/65x Series Notebooks can be expanded using EDO ...
Page 33 - Figure 2-1 Memory Expansion Removal/Replacement; Setting up the Software
Installation 2-3 Figure 2-1 Memory Expansion Removal/Replacement NOTE: After installing expansion memory in your notebook, you must run the PHDISK utility in order for the Save-To-Disk or 0V Suspend functions to operate correctly. 2.3.2 Setting up the Software After installing expansion memory, perf...
Page 34 - In Windows for Workgroups; Installing External Options; Installing PCMCIA Options; New
2-4 Installation 4. Type PHDISK/C/F at the DOS prompt. ♦ In Windows for Workgroups 1. Exit all applications and exit Windows to DOS. 2. At the DOS command prompt, type PHDISK/C/F . This will create a file which can be used to save the contents of your memory system when you perform a 0V Suspend oper...
Page 35 - Figure 2-2 Installing PCMCIA Option Cards
Installation 2-5 Figure 2-2 Installing PCMCIA Option Cards One or two TypeI/ II PCMCIA OptionCards or one Type IIIOption Card PCMCIA ReleaseButtons
Page 36 - Installing External Notebook Options
2-6 Installation 2.5 Installing External Notebook Options 2.5.1 Installing Ext. Keyboard/Mouse/Numeric Keypad A PS/2 compatible Keyboard, mouse or an optional PS/2-compatible numeric keypad may be installed on the notebook via the mouse connector on the left rear port as shown in Figure 2-4. Figure ...
Page 37 - Installing an External Parallel Printer or Floppy Drive; Figure 2-5 Parallel Port Pinouts
Installation 2-7 2.5.2 Installing an External Parallel Printer or Floppy Drive The Notebook is equipped with an external, bidirectional, ECC/EPP compatible, 25-pin parallel printer port. The connector pinouts and connector location are shown in Figure 2-5. When used with a special cable, an external...
Page 38 - Installing an External Serial Port Device; Figure 2-6 Serial Port Pinouts
2-8 Installation 2.5.3 Installing an External Serial Port Device The notebook contains an external RS-232 serial port with a 9-pin, male DB-9 connector as shown in Figure 2-6 (25-pin cables require the use of an adapter for use with the 9-pin port). The serial ports are used to interconnect such dev...
Page 39 - Installing an External VGA Monitor; Figure 2-7 External VGA Pinouts
Installation 2-9 2.5.4 Installing an External VGA Monitor The notebook contains an external CR T port that can drive one of a variety of monitor resolutions and colors as summarized in Table 1-9. The associated connector location and pinouts are shown in Figure 2-7. Figure 2-7 External VGA Pinouts U...
Page 40 - Installing the Security Lock Option; Battery Pack Installation; Figure 2-3 Battery Pack Installation
2-10 Installation 2.5.5 Installing the Security Lock Option Use the following procedure to install the optional Kensington ® security lock. 1 . Unpack the Kensington Lock Kit. 2. Secure the loop end of the lock to a permanent fixture located such that the notebook can be installed in a desired locat...
Page 41 - Installing the AC Power Adapter; DC IN; Figure 2-12 - Installing the AC Adapter; Initial System Checkout; AC Adapter
Installation 2-11 2.7 Installing the AC Power Adapter Use the following procedures to connect the AC adapter to the system: Caution: Use only the AC adapter supplied with the computer; other adapters can damage the unit. 1. Remove the AC adapter from the packaging. Connect the round coaxial connecto...
Page 42 - Making Backups of System Software
2-12 Installation back on to repeat self test. If the error message persists, refer to Section 5 for troubleshooting information. 2.9 Making Backups of System Software Immediately after completion of the installation procedures, make backups of all software. In the event of a disk problem, restore t...
Page 43 - Operating Instructions; Figure 3-1 60x/65x Operating Controls and Indicators; Power Button
Operating Instructions 3-1 3 Operating Instructions 3.1 Introduction This section contains a summary of notebook operating procedures useful for maintenance operations. For additional detail, refer to the Extensa Series Notebook Computer User’s Guide supplied with the notebook. 3.2 Controls/Indicato...
Page 44 - Notebook LEDs
3-2 Operating Instructions 3.2.1 Power On/Off Switch The notebook contains an alternate action power button located on the right side of the notebook as shown in Figure 3-1. On the first button depression, power is turned on to the notebook. On the second depression, power is turned off. 3.2.2 Noteb...
Page 45 - Table 3-2 Summary of Notebook Hot Key Sequences; Function; Power
3-3 Operating Instructions Table 3-2 Summary of Notebook Hot Key Sequences Function Key Sequence Increase LCD screen brightness Fn-Up Arrow Decrease LCD screen brightness Fn-Down Arrow Lighten LCD screen contrast Fn-Right Arrow Darken the LCD screen contrast Fn-Left Arrow Alternate between display m...
Page 47 - Theory of Operation; Notebook Functional Overview
Theory of Operation 4-1 4 Theory of Operation 4.1 Introduction This section contains a general block diagram theory of operation description of the Extensa 60x/65x Series Notebook Computers. Note: Various internal components may change on future models and busses/ bus speeds are subject to change. 4...
Page 48 - Figure 4-1 Extensa Functional Block Diagram; CPU
4-2 Theory of Operation Figure 4-1 Extensa Functional Block Diagram 4.2.1 System Processor The System Processor function for the notebook is implemented on the Motherboard in the form of an Intel Pentium P54-C Superscalar 586 Processor Chip. The processor operates in conjunction with RAM and ROM Mem...
Page 49 - Memory Subsystem
Theory of Operation 4-3 4.2.2 Memory Subsystem The memory subsystem comprises the following components: ♦ Main memory ♦ L2 Secondary Memory (cache) ♦ Flash ROM The Extensa Series uses fast Extended Data Out (EDO) DRAM for main and video memory and high-speed synchronous, pipelined burst SRAM for L2 ...
Page 51 - Input Frequency; Detailed Circuit Theory
Theory of Operation 4-5 implement power savings features. From the CMOS setup routine, an automatic power down mode can be selected which enables the drive to turn off its motor after a specified period of inactivity. Additional Sleep modes can direct additional power savings during inactive periods...
Page 53 - Figure 4-2 Extensa Series System Architecture Diagram; S Y S T E M A R C H I T E C T U R E; S R A M; a d d r; P C I; D R A M; G C; I D E b u s
Theory of Operation 4-7 Figure 4-2 Extensa Series System Architecture Diagram M 1 52 1 M 1 52 3 S Y S T E M A R C H I T E C T U R E t a g 8 / 11 - b it T T L S R A M 2 08 -P QF P /R T C /K B C 32 8-B GA 5 8 6 C P U a d d r d a t a P C I IS A D R A M M D G C M A C T L R I D E b u s H D D 1 2 8 K / 2 ...
Page 57 - Figure 4-4 M1523 Chip Simplified Block Diagram
Theory of Operation 4-11 Figure 4-4 M1523 Chip Simplified Block Diagram M 1523 Block Diagram DATA Buffer Control Address Buffer Decoder Clock & Reset PCI BUS Interface UNIT PCI Arbiter Interface ISA Interrupt UNIT PCI Interrupt UNIT CPU Interface USB Interface (reserved) PCIIDE Master Interface ...
Page 58 - ALi
4-12 Theory of Operation Figure 4-5 M1523 Pinouts VDD IRQ12 MSCLK KBDATA KBCLK/KBCSJ KBINH/IRQ1 IDESCS3JIDESCS1JIDEPCS3JIDEPCS1J IDE_A0IDE_A2IDE_A1 IDAKJ1IDAKJ0 IDERDY IDEIORJ IDEIOW J IDRQ1IDRQ0 IDE_D0 IDE_D15 Vss IDE_D1 IDE_D14 IDE_D2 IDE_D13 IDE_D3 IDE_D12 IDE_D4 IDE_D11 IDE_D5 IDE_D10 IDE_D6IDE_...
Page 60 - Figure 4-6 M6377 Simplified Block Diagram; Timebase
4-14 Theory of Operation Figure 4-6 M6377 Simplified Block Diagram ACTIVITY MONITOR EL TIMER PROGRAMABLE APM TIMER x 2 BATTERY MONITOR GPIO SMI HANDLER STATE CONTROLLER WAKEUP EVENT HANDLER BUS INTERF ACE Timebase OTHER
Page 62 - Controller; . Superior performance is also achieved
4-16 Theory of Operation 4.3.2.4 C&T 65550 High Performance Flat Panel / CRT VGA Controller The C&T65550 of high performance multimedia flat panel / CRT GUI accelerators extend CHIPS’offering of high performance flat panel controllers for full-featured note books and sub-notebooks. TheC&...
Page 65 - Figure 4-9 PCMCIA Controller, Simplified Block Diagram
Theory of Operation 4-19 Figure 4-9 PCMCIA Controller, Simplified Block Diagram
Page 68 - Figure 4-10 Super I/O Controller Block Diagram
4-22 Theory of Operation A simplified block diagram of the Super I/O controller is provided in Figure 4-10. Figure 4-10 Super I/O Controller Block Diagram • Plug and Play Compatible: • 16 bit addressing(full programmable) • 10 selectable IRQs • 3 selectable DMA Channels • 3 SIRQ Inputs allows extern...
Page 69 - ESS Technology has developed the ES1688 AudioDrive
Theory of Operation 4-23 4.3.2.6 ESS1688 Audio Controller ESS Technology has developed the ES1688 AudioDrive , a single chip solution for adding 16-bit stereo audio and four-operator FM music synthesis to personal computers. It has integrated all themajor blocks of audio in to a single chip that c...
Page 71 - Troubleshooting Procedures; Overview of Fault Isolation Process
Troubleshooting Procedures 5-1 5 Troubleshooting Procedures 5.1 Introduction This section provides an overview of the fault isolation process, provides guidelines for isolating 60x/65x Series computer malfunctions to replaceable subassemblies and provides instructions for executing diagnostics and i...
Page 72 - Figure 5-1 Notebook Computer Troubleshooting Flow Chart
5-2 Troubleshooting Procedures Figure 5-1 Notebook Computer Troubleshooting Flow Chart S T A R T C O M P U T E R T R O U B LE I NDI CA T I O N ? D E A D CO M P UT E RS Y M P T O M S ? R U N S E LF T E S T E R R O R M E S S A G E ? M O D E M P RO B L E M ? R U N D I A G N O S T I C S DI A G NO S T I ...
Page 73 - Troubleshooting Procedures; Troubleshooting a Power Supply Problem; Suspend; sleep
Troubleshooting Procedures 5-3 5.3 Troubleshooting Procedures The built-in self test program and the disk resident diagnostics program (PC-Doctor) are useful tools in computer troubleshooting. However, if the computer has a power, keyboard or display problem, you must first solve this problem before...
Page 75 - Table 5-1 Display Troubleshooting Guide
Troubleshooting Procedures 5-5 5.3.3 Fault Isolation Using Self Test When the computer is first powered up, it automatically performs a self test of its central hardware and memory functions. During self test (which lasts for a few seconds), the display shows copyright and version number information...
Page 78 - Memory tests terminated by keystroke; Swap File is missing
5-8 Troubleshooting Procedures Table 5-2 Self Test Error Messages (Continued) Memory tests terminated by keystroke This message tells you that you have pressed the Space Bar while the memory tests were running. Pressing the Space Bar during memory testing stops the tests. Press F1 to continue This m...
Page 81 - Fault Isolation Using Diagnostics; Enter
Troubleshooting Procedures 5-11 ♦ Dialing problem or wrong number - Try dialing a number that you have previously dialed successfully. ♦ Faulty phone line - Connect a telephone to the line and listen for a dial tone. ♦ Software program - Check to ensure that you have installed the software correctly...
Page 82 - Cursor Keys
5-12 Troubleshooting Procedures ♦ Utility that provides detailed system information such as configuration data, allocation and use of system memory, IRQ and DMA use, what device drivers are installed, what COM and LPT ports are assigned and what ports are available, partitioning data for fixed disk ...
Page 85 - Field Service; Cleaning the Computer
Field Service 6-1 6 Field Service 6.1 Introduction This section contains general preventive and corrective maintenance procedures that apply to all members of the Extensa 60x and 65x Series Notebook Computers. The first part of the section describes the computer cleaning procedures and preferred han...
Page 86 - Handling the Computer; Handling the Computer Battery Pack
6-2 Field Service 6.2.2 Handling the Computer The notebook computer requires reasonable care and handling for extended life. Some of the precautions to follow to protect your computer against accidental damage include: ♦ Never pick up or carry the unit by the cover ♦ Do not force the cover beyond it...
Page 87 - Password Caution; Required Tools and Equipment; Notebook FRUs
Field Service 6-3 6.2.4 Password Caution The notebook computer can be password protected to prevent unauthorized use. However, if the password is lost, the notebook must be returned to the Texas Instruments manufacturing facility in Temple, Texas U.S.A. to restore access. This service is not covered...
Page 88 - Removing/Replacing the Notebook Battery Pack; always
6-4 Field Service cable connectors. The Extensa series uses two types of connectors including: ♦ Locking-type connectors - use a plastic stick to unlock and lock these type of connectors as shown in Figure 6-1. ♦ Non-locking connectors Figure 6-1 Removing/Installing Cables with Locking-Type Connecto...
Page 90 - Removing/Replacing PCMCIA Options; Figure 6-3 Installing/Removing PCMCIA Options
6-6 Field Service 6.5.2 Removing/Replacing PCMCIA Options The procedure for removing and replacing the PCMCIA options is as follows: 1. Turn off the computer and remove the battery pack as described in Paragraph 6.5.1. 2. Press the upper card eject button to eject the upper card, lower button contro...
Page 91 - Removing/Replacing the Hard Disk Drive Assembly; Figure 6-4 Removing the HDD Bay Cover; Release Tab
Field Service 6-7 6.5.3 Removing/Replacing the Hard Disk Drive Assembly The procedure for removing and replacing the Hard Disk Drive assembly is as follows: 1. Power down the notebook, disconnect the AC adapter, if installed, and remove the battery pack as described in Paragraph 6.5.1. 2. Disconnect...
Page 92 - Figure 6-5 Removing/Replacing the Hard Disk Drive Module; Reference View; HDD; Removing the HDD
6-8 Field Service 5. While lifting upward on the HDD release tab ( using your fingernails), use both finger grip areas (Figure 6-5) and pull the HDD module out of the notebook. CAUTION: Exercise care to only handle the drive by its sides to prevent damage to the drive. 6. Store the HDD in an antista...
Page 93 - Removing/Replacing the Keyboard Assembly; Figure 6-6 Removing the Display Hinge Covers
Field Service 6-9 6.5.4 Removing/Replacing the Keyboard Assembly The procedure for removing and replacing the keyboard assembly is as follows: 1. Turn off the computer; disconnect the AC power adapter (if it is attached), and remove the battery pack as described in Paragraph 6.5.1. 2. Press the Cove...
Page 94 - Figure 6-7 Removing/Replacing the Keyboard Assembly; Removing/Replacing Expansion Memory; Removing Keyboard
6-10 Field Service Figure 6-7 Removing/Replacing the Keyboard Assembly 5. Unplug the keyboard connectors J0102 and J0103 from the Keyboard Transfer Board and remove the keyboard and keyboard transfer board from the notebook. 6. Install the replacement keyboard assembly by reversing Steps 1 through 5...
Page 95 - Figure 6-8 Memory Expansion Removal/Replacement
Field Service 6-11 memory module out (refer to Figure 6-8). 6. To replace or install a DIMM module, first align the connector edge of the memory module with the key in the connector. Insert the edge of the memory module board into the connector using a rocking motion to fully insert the module. Push...
Page 96 - Removing the Heat Sink Assembly; Figure 6-9 Removing/Replacing the Heat Sink Assembly
6-12 Field Service 6.5.6 Removing the Heat Sink Assembly Use the following procedure to remove and replace the Heat Sink Assembly: 1. Remove the Keyboard Assembly as described in Paragraph 6.5.4. 2. Remove the two screws that secure the heat plate to the housing as shown in Figure 6-9. 3. Replacemen...
Page 97 - Removing/Replacing the CPU Chip; Figure 6-10 Removing/Replacing the CPU Chip
Field Service 6-13 6.5.7 Removing/Replacing the CPU Chip The CPU chip is installed in a Zero Insertion Force type socket to facilitate removal and replacement. To remove the CPU, refer to Figure 6-10 and use the following procedure: 1. Power down the notebook, remove the battery packs, and disconnec...
Page 98 - 0x Series Drive; F D D / C D - R O M D r i v e L a t c h e s
6-14 Field Service 6.5.8 FDD/CD-ROM Drive Removal 6.5.8.1 60x Series Drive Use the following procedure to remove/replace the internal drive (either Floppy Disk Drive or CD-ROM Drive) from a 60x Series Notebook: 1. Remove the battery and AC adapter as described in Paragraph 6.5.1. 2. Remove the keybo...
Page 99 - Removing/Replacing 65x Series Module; Figure 6-12 Removing/Replacing a 65x Series Module
Field Service 6-15 6.5.8.2 Removing/Replacing 65x Series Module 1. Remove the battery and AC adapter as described in Paragraph 6.5.1. 2. Unlatch the module by pushing the Module Lock (Figure 6-12 ) toward the unlock icon. 3. Grasp the recessed grip area on the module and pull the module straight out...
Page 100 - Removing/Replacing the Display Assembly; Figure 6-13 Unplugging the Display Cable
6-16 Field Service 6.5.9 Removing/Replacing the Display Assembly Use the following procedure to remove/replace the display assembly: 1. Remove the battery and AC adapter as described in Paragraph 6.5.1. 2. Refer to Figure 6-13 and remove the two screws that secure the display cable to the Motherboar...
Page 101 - Figure 6-14 Removing the Display Hinge Screws
Field Service 6-17 4. Installation is the reverse of Steps 1 through 3. Figure 6-14 Removing the Display Hinge Screws 6.5.10 Removing/Replacing the Top Cover Use the following procedure to detach the top cover from the Base Assembly: 1. Separate the Display Assembly from the Base Assembly as describ...
Page 102 - Figure 6-15 Removing/Replacing the Top Cover
6-18 Field Service 4. Replacement of the top cover is the reverse of Steps 1 through 3. Figure 6-15 Removing/Replacing the Top Cover 6.5.11 Removing/Replacing the Fan Assembly 6.5.11.1 (60x Series) To remove and replace the fan assembly, perform the following procedure: 1. Remove the Top Cover Assem...
Page 105 - Figure 6-18 Detaching Base Assembly from Inside Frame Assembly
Field Service 6-21 6.5.13 Removing/Replacing the Battery Board (65x Series) 1. Remove the Top Cover Assembly as described in Paragraph 6.5.10. 2. Disconnect the Battery Board Cable from the Main Board (refer to Figure 6-17). 3. Remove the two screws holding the Battery Board and remove the Battery B...
Page 107 - Figure 6-20 Removing/Replacing the Power Supply Board Assembly
Field Service 6-23 1. Remove the Top Cover and Fan Assemblies as described in Paragraphs 6.5.10 and 6.5.11 respectively. 2. Separate the inside frame assembly from the base assembly as shown in Figure 6-19. 3. Turn the unit over and remove the screw holding the Power Supply Board to the inside of th...
Page 108 - Figure 6-21 Unplugging Cables on 60x Series Motherboard
6-24 Field Service and 6.5.11 respectively. 2. Separate the inside frame assembly from the base assembly. 3. Refer to Figure 6-21 and remove the following connectors: —Battery Connector Board Cable J21 —Speaker Cables J12 and J13 —Cover Closed Switch Cable J14 Figure 6-21 Unplugging Cables on 60x Se...
Page 109 - Figure 6-22 Detaching Motherboard from Inside Frame Assembly
Field Service 6-25 Figure 6-22 Detaching Motherboard from Inside Frame Assembly 6.5.17.2 Removing/Replacing Motherboard on 65x Series Use the following procedure to remove/replace the Motherboard Assembly in a 65x Series Notebook: 1. Remove the Top Cover and Fan Assemblies as described in Paragraphs...
Page 110 - Figure 6-23 Detaching Motherboard from Inside Frame Assembly
6-26 Field Service 4. Refer to Paragraph 6.5.13 and remove the Power Supply Board Assembly. 5. Remove the five screws that secure the motherboard to the inside assembly frame. Pull up on the Motherboard Assembly to release it from the inside assembly frame (refer to Figure 6-23). Figure 6-23 Detachi...
Page 113 - Figure 6-26 Removing/Replacing the VGA Video Board
Field Service 6-29 6.5.19 Removing/Replacing the VGA Video Board (60X Only) Use the following procedure to remove/replace the Motherboard Assembly: 1. Remove the Motherboard Assembly as described in Paragraph 6.5.17. 2. Remove the two screws securing the Video Board to the Motherboard and remove the...
Page 114 - Figure 6-26 Removing/Replacing the PCMCIA Module
6-30 Field Service 4. Replacement is the reverse of Steps 1 through 3. Figure 6-26 Removing/Replacing the PCMCIA Module 6.5.21 Removing/Replacing the Touchpad Assembly Use the following procedure to remove/replace the Touchpad Assembly: 1. Remove the Keyboard Assembly as described in Paragraph 6.5.4...
Page 115 - Figure 6-28 Removing/Replacing the Touchpad Assembly
Field Service 6-31 6. Lift up and remove the Touchpad buttons. 7. Lift up and remove the Touchpad. 8. Replacement is essentially the reverse of Steps 1 through 7. Figure 6-28 Removing/Replacing the Touchpad Assembly Caution: If the notebook is powered up with the LCD bezel removed, you can be expose...
Page 116 - Figure 6-29 Display Unit Disassembly
6-32 Field Service 1. Remove the AC adapter and Battery Pack as described in Paragraph 6.5.1. 2. Remove the round LCD bumpers at the top of the display (refer to Figure 6-29). 3. Remove the left and right screws near the display hinges (note that the screw covers are not identical). 4. Remove four s...
Page 119 - Model 60x Maintenance Data
Model 60x Maintenance Data A-1 A Model 60x Maintenance Data A.1 Introduction This section contains model-dependent maintenance data for the Extensa Model 60x Series Notebook Computers. For information common to all members of the Extensa 600 Series, refer to Sections 1 through 6 of this manual. A.2 ...
Page 120 - Figure A-1 Extensa 600 Series Assemblies; Cover-Display Assembly; Display Assembly
A-2 Model 60x Maintenance Data Figure A-1 Extensa 600 Series Assemblies A.3.1 Cover-Display Assembly The Cover -Display Assembly shown in Figure A-2, contains the LCD screen, DC-AC Inverter Board, DC-DC Inverter Board, bezel LCD cover and various other components as listed in Table A-1. Display Asse...
Page 121 - Figure A-2 Display FRUs; FRU Description; LCD Panel
Model 60x Maintenance Data A-3 . Figure A-2 Display FRUs Table A-1 Top Cover Assembly Field-Replaceable Units (FRUs) FRU Description Assembly/ Disassembly Paragraph TI Part No. LCD Panel, 10.3", ASTN 6.5.24 9813525-0001 Display Back Cover, 10.4" Ref 9813503-0001 Display Back Cover, 12.1"...
Page 123 - Figure A-3 Base Assembly FRUs; Bottom of Unit; Fan Assembly
Model 60x Maintenance Data A-5 Figure A-3 Base Assembly FRUs Keyboard Assembly TouchpadAssembly InternalDrive (FDDor CD-ROM) Heat SinkAssembly Power SupplyBoard Assembly MotherboardAssembly Bottom of Unit VGA VideoBoard Assembly BatteryPack Fan Assembly Inside FrameAssembly Top CoverAssembly Interna...
Page 126 - Logic Diagrams; Base Assembly FRU Description
A-8 Model 60x Maintenance Data A.4 Logic Diagrams Logic diagrams for the Extensa 60x Series Motherboard PWB Assembly are provided in Figure A-4. PCMCIA Connector Module 6.5.20 9813549-0001 Left Speaker with cable Ref 9813535-0001 Cover -closed switch Ref 9813537-0001 Table A-2 Base Assembly Field-Re...
Page 159 - Model 65x Maintenance Data
Model 65x Maintenance Data B-1 B Model 65x Maintenance Data B.1 Introduction This section contains model-dependent maintenance data for the Extensa Model 65x Series Notebook Computers. For information common to all members of the Extensa 60x and 65x Series, refer to Sections 1 through 6 of this manu...
Page 160 - Figure B-1 Extensa 65x Series Assemblies
B-2 Model 65x Maintenance Data Figure B-1 Extensa 65x Series Assemblies B.3.1 Cover-Display Assembly The Cover -Display Assembly shown in Figure B-2, contains the LCD screen, DC-AC Inverter Board Logic, DC-DC Inverter Board Logic, bezel LCD cover and various other components as listed in Table B-1. ...
Page 161 - Figure B-2 Display FRUs
Model 65x Maintenance Data B-3 . Figure B-2 Display FRUs Table B-1 Top Cover Assembly Field-Replaceable Units (FRUs) FRU Description Assembly/ Disassembly Paragraph TI Part No. LCD Panel, 11.3", TFT 6.5.24 9813488-0001 LCD Panel, 12.1", DSTN 6.5.24 9813483-0001 Display Back Cover, 12.1" ...
Page 163 - Figure B-3 Base Assembly FRUs
Model 65x Maintenance Data B-5 B.3.2 System Base Assembly As shown in Figure B-3, the System Base Assembly houses a variety of field-replaceable subassemblies and components. The various assemblies and reference paragraph numbers containing removal/replacement procedures are listed in Table B-2. Fig...
Page 166 - 5x Logic Diagrams
B-8 Model 65x Maintenance Data B.4 65x Logic Diagrams The remainder of this section contains logic diagrams for the Extensa Model 65x Series. Figure B-4 (36 sheets) contains the logic diagrams for the main board; FigureB-5 contains the logic diagrams for the VGA Board. Left Speaker with cable Ref 98...
Page 203 - Figure B-5 Extensa 65x Series VGA Board Logic Diagrams (Sheet 1 of 6)
Model 65x Maintenance Data B-45 Figure B-5 Extensa 65x Series VGA Board Logic Diagrams (Sheet 1 of 6)
Page 204 - Figure B-5 Extensa 65x Series VGA Board Logic Diagrams (Sheet 2 of 6)
B-46 Model 65x Maintenance Data Figure B-5 Extensa 65x Series VGA Board Logic Diagrams (Sheet 2 of 6)
Page 205 - Figure B-5 Extensa 65x Series VGA Board Logic Diagrams (Sheet 3 of 6)
Model 65x Maintenance Data B-47 Figure B-5 Extensa 65x Series VGA Board Logic Diagrams (Sheet 3 of 6)
Page 206 - Figure B-5 Extensa 65x Series VGA Board Logic Diagrams (Sheet 4 of 6)
B-48 Model 65x Maintenance Data Figure B-5 Extensa 65x Series VGA Board Logic Diagrams (Sheet 4 of 6)
Page 207 - Figure B-5 Extensa 65x Series VGA Board Logic Diagrams (Sheet 5 of 6)
Model 65x Maintenance Data B-49 Figure B-5 Extensa 65x Series VGA Board Logic Diagrams (Sheet 5 of 6)
Page 208 - Figure B-5 Extensa 65x Series VGA Board Logic Diagrams (Sheet 6 of 6)
B-50 Model 65x Maintenance Data Figure B-5 Extensa 65x Series VGA Board Logic Diagrams (Sheet 6 of 6)
Page 209 - Jumper Options
Model 65x Maintenance Data B-51 B.5 Jumper Options The remainder of this appendix describes the jumper configuration options for the 65x Series boards.
Page 210 - Figure B-7 Features Board Jumper Options; Main Board Jumpers and Connectors (Bottom Side)
Model 65x Maintenance Data B-53 Figure B-7 Features Board Jumper Options J18 Feature board connector DIMM2 DIMM slot 2 DIMM1 DIMM slot 1 SW3 CD-ROM/FDD Lock/unlock switch Figure 1-16 Main Board Jumpers and Connectors (Bottom Side) DIMM1 DIMM1 J18 SW3
Page 211 - Figure B-8 FIR/Audio Board Jumper Options
B-54 Model 65x Maintenance Data Figure B-8 FIR/Audio Board Jumper Options U 1 F I R J 4 L e f t s p e a k e r c o n n e c t o r S W 1 L C D C o v e r S w i t c h J 5 I n t e r n a l m i c r o p h o n e c o n n e c t o r J 1 M i c -i n c o n n e c t o r J 6 F a n c o n n e c t o r J 2 L i n e - i n c...