Page 2 - NOTICE; permission is forbidden.
NOTICE • All rights reserved. Reproduction of any part of this manual in any form whatsoever, without STAR’s express permission is forbidden. • The contents of this manual are subject to change without notice. • All efforts have been made to ensure the accuracy of the contents of this manual at the ...
Page 3 - INTRODUCTION; This manual is divided into the following sections:
INTRODUCTION This manual describes the thermal printer TUP500 series.It is designed for use as a reference for periodic inspections and maintenance procedures to be executed by service personnel. It is not intended for the general user. Users of this manual should have a basic knowledge and understa...
Page 5 - Sensor Adjustment; Presenter Sensor; This printer is equipped with the following three paper sensors:; NE Sensor
1. Sensor Adjustment Presenter Sensor This printer is equipped with the following three paper sensors: PE/BM Sensor • PE(Paper End)/BM(Black Mark) Sensor Detects presence of roll paper and black marks. • NE(Near End) Sensor Detects whether the roll paper is nearing its end. • Presenter Sensor (TUP59...
Page 6 - Control Panel
- - 4. Set ordinary paper that is not used for black marks, in the PE/BM sensor unit shown below. Use the release lever to open the platen unit (the TUP592 includes presenter unit), insert the paper from the paper insertion inlet and then close the platen unit to set the paper. 5. Turn the power on....
Page 7 - This completes the NE sensor adjustment.
- - 1.2 Adjustment of the NE Sensor (TUP592 Only) 1. Turn the printer off and unplug the power cord.2. Remove the screws. Then, remove the board chassis.3. Using the tip of a ballpoint pen or a similar object, set the DIP switches as follows: DSW1-4 OFF, DSW1-5 ON. Screw Board chassis DIP Switch DSW...
Page 8 - Adjustment of the Presenter Sensor; Screw; Set paper into the presenter portion as shown below.; Paper Holder
1.3 Adjustment of the Presenter Sensor 1. Turn the printer off and unplug the power cord. 2. Remove the screws. Then, remove the board chassis. 3. Using the tip of a ballpoint pen or a similar object, set the DIP switches as follows: DSW1-4 OFF, DSW1-5 ON. Screw DIP Switch DSW1 Board chassis 4. Set ...
Page 9 - adjustment is necessary.; This completes the Presenter sensor adjustment.
- - 5. Connect the AC adapter and turn the power switch on while pressing switch SW1 on the control panel. The LED on the control panel will flash two times, then the printer will enter the presenter sensor adjustment mode. 6. Use a small regular screwdriver to slowly turn the VR3 clockwise, as show...
Page 12 - Knob
1-2. Handling Paper Jams If recording paper should become jammed, open the platen unit (including the presenter unit of TUP592) and remove the jammed paper. Never pull on the jammed paper unnecessary while the printer unit is closed because this can damage the drive system parts.Remove jammed paper ...
Page 15 - HOw TO USE PARTS LIST; This column shows the drawing number of the illustration.
C H A P T E R 3 PARTS LIST HOw TO USE PARTS LIST (1) DRWG. NO. This column shows the drawing number of the illustration. (2) REVISED EDITION MARK This column shows a revision number. Part that have been added in the revised edition are indicated with “#”. Part that have been abolished in the revised...
Page 16 - Printer Assembly
D C 2 4 V 9 9 5 9 9 9 5 5 5 58 80 1. Printer Assembly 1-1.Disassembly Drawing A. TUP592 19 10 3 4 19 7 12 18 2 18 17 18 16 9 14 17 1 5 18 13 14 11 a b 8 16 18 15 16 b 18 a 18 18 6 20 21 - 13 - 18
Page 18 - Printer Assembly
1-2. Parts List Printer Assembly DRWG.NO. REV. PARTS NO. PARTS NAME Q' TY REMARKS RANK 1 39590310 NEU-T500 1 O 2 37421600 ROLL PAPER HOLDER S ASSY TUP5 1 S 3 33914240 ROLL PAPER HOLDER S TUP5 1 S 4 NPN ROLL PAPER SHAFT TUP5 1 5 NPN BOARD CHASSIS U UNIT TUP5 1 6 NPN BOARD CHASSIS L UNIT TUP5 1 7 3742...
Page 19 - Mechanism Base Unit
6 2. Mechanism Base Unit 2-1. Disassembly Drawing A. TUP592 2 7 8 4 7 3 1 7 - 16 - 7
Page 21 - Mechanism Base Unit
2-2. Parts List Mechanism Base Unit DRWG.NO. REV. PARTS NO. PARTS NAME Q' TY REMARKS RANK 1 38400000 TMP592-24 1 TUP592 S 39454000 TMP542-24-A 1 TUP542 O 2 33913000 HANDLE TUP9 1 S 3 NPN MECHANISM BASE TUP5 1 4 NPN WIRE 18UL1007BRN060TT 1 TUP592 5 04991204 FASTENER T18S 3 TUP542 S 6 01903090 SCREW T...
Page 22 - Printer Mechanism Unit
3. Printer Mechanism Unit 3-1. Disassembly Drawing A. TUP592 5 7 5 2 4 6 3 6 1 - 19 -
Page 37 - Main Logic Board; Main Logic Board 1/5
6. Main Logic Board 6-1. Circuit Diagram GALFCK GAHDON GAINTHDSD GAINTIFDI0 GAINTIFDI1 GAINT GAIO3V1 GAIO3V2 GAIO3V0 GAINTIFIO10 GACLKIN AS RD HWR LWR GAWAIT RDWR CS3 [GA] CS2 [FROM] CS1 [SRAM] FPVPP EXP0 EXP1 AB[21..0] DB[15..0] PD0/A0 PD1/A1 PD2/A2 PD3/A3 PD4/A4 PD5/A5 PD6/A6 PD7/A7 PE0/A8 PE1/A9 ...
Page 38 - Main Logic Board 2/5
Main Logic Board 2/5 - 35 - VCC VCC 5VDRV IFIO0 IFIO1 IFIO2 IFIO3 IFIO4 IFIO5 IFIO7 IFIO9 IFID0 IFID1 IFID2 IFIO6 IFIO8 IFIO10 R20 5 10K R20 2 10K R20 1 10K R20 4 10K R20 3 10K R20 6 10K RA15 10K X 4 1 2 3 4 8 7 6 5 1 2 3 4 8 7 6 5 RA14 10K X 4 IFDI0 IFDI1 IFDI2 IFDI3 IFDI4 IFDI5 IFDI6 IFDI7 R21 8 1...
Page 39 - Main Logic Board 3/5
Main Logic Board 3/5 - 36 - AB[21..0] DB[15..0] FPVPP RES HWR RD CS2 LWR CS1 IC06 JS28F160C3BD70 29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 DB13 DB14 DB15 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 (A20-32M) WE# OE# C...
Page 40 - Main Logic Board 4/5
RA16 IC09 CN23 [L:0.6V,H:2.3V] 330 X 4 MTD2003G B14B-PH-K-S VM PFMPH1 PFMPH2 PFMPH3 PFMPH4 PFMI0 PFMI1 MHDUP MPE MBM [L:0.8V,H:2.0V] ACDS1 ACDS2 ACSW1 ACSW2 PNLLED1 PNLLED2 PNLSW1 PNLSW2 M-GND R401 (Drain) 10K_2125 Q1 TPC8107 C401 1000U_35V + (Source) (Gate) C R402 4.7K_2125 3 2 6 5 1 7 8 4 C403 **C...
Page 41 - Main Logic Board 5/5
F5 **TF16SN2.00TTD CN41 PHEC40R-R111 [L:0.8V,H:2.0V] PRM1 PRM2 PRS0 PRS1 PRS2 PRS3 DKEXT1 DKEXT2 DKSIG1 DKSIG2 EXP0 EXP1 ID0 B1 ID1 R50 4 330 ID2 TXD1 A3 S-GND RXD1 A4 CD0 CD1 A5 CD2 CD3 A6 CD4 CD5 A7 CD6 CD7 A8 I/O8 I/O9 A9 5V 5V A10 ERR INIT A11 SEL POUT A12 BUSY ACK A13 STB RD A14 I/O10 CS A15 WR...
Page 44 - Main Logic Board
6-4. Parts List Main Logic Board DRWG.NO. REV. PARTS NO. PARTS NAME Q' TY REMARKS RANK BC01A-01F NPN CERA.CAPA.CHIP1608 0.1UF 25V 6 BC02-03 NPN CERA.CAPA.CHIP1608 0.022UF 50V 2 BC04A-04F NPN CERA.CAPA.CHIP1608 0.1UF 25V 6 BC05 NPN CERA.CAPA.CHIP1608 0.022UF 50V 1 BC06A-08 NPN CERA.CAPA.CHIP1608 0.1U...
Page 49 - Sub Board
7. Sub Board 7-1. Circuit Diagram CN1 TCS7960-53-2010 SW1 SF-W1P1A-03BB F1 MRT_3.15A_250V CN2 51036-0200 N.C. +24V GND F-GND F-GND 1 2 J1 STP122 3 1 2 4 +24V 1 GND 2 SWA 1 SWB 2 CN3 **51036-0200 The part marked with two asterisks (**) is not mounted. 部品名が｛**..｝のパ－ツは未実装 7-2. Component Layou 7-3. Part...
Page 50 - Control Panel Board
8. Control Panel Board 8-1. Circuit Diagram 8-2. Component Layout 8-3. Parts List Control Panel Board DRWG.NO. REV. PARTS NO. PARTS NAME Q' TY REMARKS RANK CN1 NPN CONNECTOR S6B-PH-K-R 1 LED1 NPN LED GL3KG8 1 LED2 NPN LED GL3PR8 1 R1-2 NPN CHIP RESISTOR 330 OHM 1/10W 2 SW1-2 NPN PUSH SWITCH SKHHBV 2...
Page 51 - Snout Board; PARTS NAME
OUT2(Red) : LED1-4,9-10 Control OUT1(Green) : LED5-8,13-16 Control PAD1 24V LED14 SML312ECT LED7 **LED LED15 SML312ECT R1 1K_6331 PAD4 OUT2 LED5 **LED TR1 KTC3875 LED8 **LED PAD2 M-GND LED6 **LED LED11 SML-E12UW TR2 KTC3875 LED13 SML312ECT LED4 **LED LED3 **LED LED9 SML-E12UW LED16 SML312ECT LED10 S...
Page 56 - Parallel Interface Board
12. Parallel Interface Board 12-1. Circuit Diagram - 53 -
Page 57 - Parallel Interface Board
12-2. Parts List Parallel Interface Board DRWG.NO. REV. PARTS NO. PARTS NAME Q' TY REMARKS RANK BC1-3 NPN CERA.CAPA.CHIP1608 0.022UF 50V 3 C1 NOT MOUNTED C2 NPN CERA.CAPA.CHIP1608 1000PF 50V 1 C3-4 NOT MOUNTED C5 NPN CHEM. CAPA. 1UF 50V 1 CN1 NPN CONNECTOR PHEC40P-R111LF 1 CN2 NPN CONNECTOR 57RE-403...
Page 58 - USB Interface Board
13. USB Interface Board 13-1. Circuit Diagram 部品名が｛**..｝のパ－ツは未実装 1 1 1 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 D Q [0 ..7 ] AVCC AGND DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ[0..7] F-GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND PCB1B PCB1A GND GND GND GND GND GND GND GND GND GND R27 1.5k JP7 **0R_2...
Page 60 - USB Interface Board
13-3. Parts List USB Interface Board DRWG.NO. REV. PARTS NO. PARTS NAME Q' TY REMARKS RANK BC1 NPN CERA.CAPA.CHIP1608 0.022UF 50V 1 BC2A NPN CERA.CAPA.CHIP1608 0.022UF 50V 1 BC2B NPN CERA.CAPA.CHIP1608 0.022UF 50V 1 BC2C NPN CERA.CAPA.CHIP1608 0.022UF 50V 1 BC4-5 NPN CERA.CAPA.CHIP1608 0.022UF 50V 2...
Page 61 - Ethernet Interface Board; Ethernet Interface Board 1/5
14. Ethernet Interface Board 14-1. Circuit Diagram - 58 - Ethernet Interface Board 1/5 Change below if use the ICE TL:Locate solder side TL:Locate solder side D15 D14 D13 D12 D 11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 A22 A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A 11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 A22...
Page 62 - Ethernet Interface Board 2/5
VCC Ethernet Interface Board 2/5 - 59 - On the chassis fixing area 1 2 1 2 1 2 1 2 1 2 1 2 VIN 1 GND 2 VOU T 3 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 X TALA1 K14 X TALA2 K12 MDC/GP_OU T D10 MDIO/GP_OU T B10 TXCLK C10 TXD3/GP_OU T A12 TXD2/GP_OU T B 11 TXD1/GP_OU T D 11 TXD0/TXD A 11 TXER/GP_OU T A13 TX...
Page 63 - Ethernet Interface Board 3/5
VCC C34 0.1u Ethernet Interface Board 3/5 - 60 - Upper:Standard ROM Lower:Intel ROM Pin Assign BJE 29A L C3 A19 9 9 15 A20 10 10 10 A21 (Not Used) R YB Y 15 15 - BYTE 47 47 - VccQ - - 47 Vpp 13 - 13 W P 12 - 12 *A20 is for 32M. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A 11 A12 A13 A14 A15 A16 A17 A18 A19 A21 ...
Page 64 - Ethernet Interface Board 4/5
2.5V_ A 2.5V_ A 2.5V_ A 2.5V_ A - 61 - Ethernet Interface Board 4/5 Locate these devices near KSZ8721 power pins. These Resistors are 1% / 2125. VDDRCV is output of regurated 2.5 V. 2.5V and 2.5V_ P are distributed from 2.5V_ A via FBs. Left (view from outside) Right (view from outside) 1 2 1 2 1 2 ...
Page 65 - Ethernet Interface Board 5/5
VCC R59 10k SW1 R60 1 2 1 2 3 4 470 1 2 1 2 SW_IN sh4 SKHHL P C51 0.1u CN4 sh4 sh4 IF_ERR IF_BUS Y IF_STB IF_POU T IF_ACK IF_IO9 IF_HOST_BUS Y IF_SE L IF_1284 1 2 1 2 ID0 A1 ID2 A2 GND A3 CD0 A4 CD2 A5 CD4 A6 CD6 A7 I/O8(HOST_BUSY) A8 +5V A9 ERR A10 ID1 B1 TXD B2 RXD B3 CD1 B4 CD3 B5 CD5 B6 CD7 B7 I...
Page 67 - Ethernet Interface Board
14-3. Parts List Ethernet Interface Board DRWG.NO. REV. PARTS NO. PARTS NAME Q' TY REMARKS RANK C1 NPN CERA.CAPA.CHIP1608 2.2UF 6.3V 1 C2 NPN CHEM.CAPA.CHIP 100UF 6.3V 1 C3 NPN CHEM.CAPA.CHIP 22UF 6.3V 1 C4 NPN CERA.CAPA.CHIP1608 470PF 50V 1 C5 NPN CERA.CAPA.CHIP1608 0.1UF 25V 1 C6 NPN CERA.CAPA.CHI...
Page 70 - ELECTRONIC PRODUCTS DIVISION; OVERSEAS SUBSIDIARY COMPANIES; Distributed by
ELECTRONIC PRODUCTS DIVISION STAR MICRONICS CO., LTD. 536 Nanatsushinya, Shimizu-ku, Shizuoka, 424-0066 Japan Tel: (int+81)-54-347-0112, Fax: (int+81)-54-347-0409 Please access the following URL http://www.star-m.jp/eng/dl/dl02.htm for the latest revision of the manual. OVERSEAS SUBSIDIARY COMPANIES...
