Page 2 - Page 2; WARNING
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 2 Issue 8 WARNING These (this) controller(s) require specific configuration to enable them (it) to function correctly when installed. The configuration process is a complex activity should only be carried out by persons who are adequately trained, have ...
Page 3 - SAFETY WARNING
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 3 Issue 8 SAFETY WARNING HEALTH AND SAFETY AT WORK DISCONNECT ALL POWER TO THE CABINET BEFORE REMOVING OR INSTALLING ANY EQUIPMENT INTO THE CABINET. Safety of Maintenance Personnel In the interests of health and safety, when using or servicing this equi...
Page 4 - Page 4
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 4 Issue 8 In countries where both sides of the incoming supply are above earth potential, the Master Switch or Circuit Breaker on the rear of the Cabinet should be opened, since the Controller Switch on the front of the ST700 does not isolate both sides...
Page 5 - Page 5; TABLE OF CONTENTS
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 5 Issue 8 TABLE OF CONTENTS 1. INTRODUCTION .................................................................................................................................. 8 1.1 PURPOSE OF THIS HANDBOOK ..................................................
Page 6 - Page 6
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 6 Issue 8 4. HARDWARE OVERVIEW ................................................................................................................. 39 4.1 THE ST700 RACK ASSEMBLY ................................................................................
Page 7 - Page 7; Table of Figures
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 7 Issue 8 A.2 – SPARES LIST ............................................................................................................................... 96 A.2.1 – PCBS ....................................................................................
Page 8 - Page 8
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 8 Issue 8 1. INTRODUCTION 1.1 PURPOSE OF THIS HANDBOOK The purpose of this handbook is to give a general description and specification of the ST700 Rack Assembly and the procedures for its Installation, Commissioning and Maintenance in the ST700 Cabinet...
Page 10 - RECOMMENDED TOOLS REQUIRED
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 10 Issue 8 Works Specification Document produced by Siemens, which details the hardware required for the ST700 and includes Site Data, usually in the form of a printout of the data entered on the configurator. 1.6 ABBREVIATIONS AC Alternating Current AG...
Page 13 - Issue 8; EQUIPMENT INTRODUCTION; The CPU PCB that contains most of the logic, which controls the
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 13 Issue 8 2. SPECIFICATION The Specification that follows is for the ST700 Cabinet Assembly. Where appropriate it also applies to the ST700 Rack Assembly as supplied for installation in another Cabinet. Export specifications are detailed where they dif...
Page 16 - BASIC SYSTEM OVERVIEW; THE PROSPECTIVE SHORT CIRCUIT CURRENT OF THE SUPPLY
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 16 Issue 8 2.2 BASIC SYSTEM OVERVIEW Control Main Microprocessor Motorola 68340 Firmware Storage PROM (27C4002) Working Data Storage Static RAM (256K) (Battery Backed) Secondary Microprocessor Intel 80C32 Firmware Storage PROM (27C512) Working Data Stor...
Page 18 - DETERMINATION OF LOADING AND POWER CONSUMPTION
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 18 Issue 8 to which the cabinet, the internal metalwork, the junction cabling and the mains earth is connected. The arrangement and partitioning of the equipment is carefully organised to reduce electrical noise. The PCBs have two inner layer planes use...
Page 20 - Figure 1; One lamp per signal head @ 63W x 12 signal heads; Table 1
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 20 Issue 8 Figure 1 –Theoretical Crossing A A B B C C C A D D A C 2 Detector Cards used but not shown Pedestrian W ait Indicator Box (on pole). Pedestrian Red / Green Signal. Traffic Red / Amber / Green Signal (Secondary) Traffic Red / Amber / Green Sig...
Page 21 - Table 2
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 21 Issue 8 Average Controller power + Average Detector Power. See section 2.4.1. A controller is rated at 40 watts (single or dual Pedestrian Controller). For the purposes of this calculation Siemens ST4R detector cards are rated at 3W per card. This gi...
Page 24 - MASTER TIME CLOCK AND CLF SUMMARY
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 24 Issue 8 commands that are used to change each of the timings. Some of these timings are described in Section 3. A summary of all the timings available within the ST700 export intersection controller is contained in the ST800 General Handbook (see Sec...
Page 25 - MODES OF OPERATION
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 25 Issue 8 2.9 MODES OF OPERATION The following modes are available on the ST700 Pedestrian controller, and are described fully in Section 3: Pelican V.A. Pelican V.A. with pre-timed maximum period Pelican Fixed Vehicle Period Pelican Cableless Link (Pe...
Page 27 - Figure 2
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 27 Issue 8 Figure 2 –ST700 Cabinet Assembly Manual Panel Dimming Transformer Master Switch Panel I/O Termination Terminal OMU Detector Rack Controller Board ST700 RACK ST700 Cabinet FRONT VIEW OF CABINET (with front cut out in the cabinet) CET Bars and ...
Page 29 - PEDESTRIAN FACILITIES
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 29 Issue 8 3. PEDESTRIAN FACILITIES 3.1 TYPES OF PEDESTRIAN CROSSINGS 3.1.1 Pelican Crossing The vehicle to pedestrian intergreen is controlled by the PAR Pedestrian All-Red period. The PAR handset command allows different all-red periods to be executed...
Page 31 - MIN
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 31 Issue 8 MIN Amber PAR PBT 3 2 CRD CRD Red Green Red R/A Green Blackout Blackout Green Red Ped: Max Change Gap Change On-Crossing Detector: Veh: IPX 2 CDY1 CMX Red R/A Green Red If a fixed black-out period is required, i.e. with no on-crossing detecto...
Page 32 - PEDESTRIAN MODES OF OPERATION; ons on these inputs start (or restart) the „extension time‟
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 32 Issue 8 allocated but the clearance maximum time is non-zero, then the clearance period is extended up to its maximum. Also note that if the Continuous Ped Demand (CPD) button on the manual is pressed, then the red clearance of near-sided signals wil...
Page 34 - PEDESTRIAN DEMAND CONTROL; In addition to pedestrian
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 34 Issue 8 3.2.4 Linked Operation With the controller running any of the above three modes, the operation controller can be further modified by various „linking‟ options. These options hold the vehicle phase at green until a specific time when the pedes...
Page 35 - Figure 3
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 35 Issue 8 Figure 3 – Ped Demand Processing DEMAND PHASE LIGHT WAIT INDICATOR LATCH PUSH-BUTTONS PEDESTRIAN DEMAND DELAY UNLPUF (ENG197) PBKLAT (ENG256) KBSACT (ENG255) PBNACT (ENG254) PED DEMAND EXTENSION (KERB-SIDE CANCEL) KERB-SIDE DETECTORS RESET SE...
Page 38 - DFM
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 38 Issue 8 one may be present and allow these inputs to produce a demand for the pedestrian phase. Each configured kerbside detector is sampled twice and if either sample on a particular kerbside detector indicates the detector is inactive 1 , then the ...
Page 39 - HARDWARE OVERVIEW; PSU
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 39 Issue 8 4. HARDWARE OVERVIEW 4.1 THE ST700 RACK ASSEMBLY Figure 4 – ST700 Rack Assembly The ST700 Rack Assembly consists of a box like frame with a plate hinge on the front that acts as an access door. The Phase Drive PCB is mounted behind the ST700 ...
Page 41 - Figure 5
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 41 Issue 8 ST700RackAssembly DetectorAssembly OMU Assembly Figure 5 – ST700 Rack Assembly mounted in the ST700 Cabinet frame
Page 42 - LED SIGNAL; PP; RED; STATUS VISUAL; Figure 6
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 42 Issue 8 4.2 ST700 CPU LEDS There are 21 LED indicators on the component side of the ST700 CPU PCB in two groups, Status (see section 4.2.1) and Signal (see section 4.2.2), as shown in Figure 6. LED SIGNAL VISUAL DISPLAYS ABCD E F PP SE W D RED AMB GR...
Page 43 - DETECTOR CHASSIS AND PSU
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 43 Issue 8 4.2.2 Signal LED Group These LEDs are in groups of three, one for each traffic phase A to F. Each group has a red at the top, amber in the middle and green at the bottom (see View of Phase „F‟ in Figure 6) to represent a set of traffic lights...
Page 44 - INSTALLATION AND COMMISSIONING PROCEDURE FOR THE ST700; supplied and fitted correctly.; ST700 CABINET ASSEMBLY PREPARATION
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 44 Issue 8 5. INSTALLATION AND COMMISSIONING PROCEDURE FOR THE ST700 The majority of this section details the procedure for installing and commissioning the ST700 Rack Assembly in an ST700 Cabinet Assembly. Refer to section 5.19 for instructions on inst...
Page 45 - SITE SUITABILITY
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 45 Issue 8 5.3 SITE SUITABILITY The ST700 Cabinet Assembly is installed to suit local conditions, but subject to the following limitations: (i) The position of the Cabinet Assembly is as shown on the relevant site plan, STS. (ii) No part of the Cabinet ...
Page 46 - RECOMMENDED ORDER OF INSTALLATION
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 46 Issue 8 5.4 RECOMMENDED ORDER OF INSTALLATION The following list details the order in which it is recommended that an ST700 installation take place. Remove the Lid – section 5.5 Remove the equipment mounting frame from the stool – section 5.6 Install...
Page 47 - It is essential that the stool be fitted the; Figure 7
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 47 Issue 8 The stool is placed in the centre of the flagstone with the top surface between 50 and 75 mm above the final ground level. It is essential that the stool be fitted the correct way round with the single centre edge holes to the front and the C...
Page 48 - CABLING TO THE ST700 CABINET ASSEMBLY
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 48 Issue 8 5.8 CABLING TO THE ST700 CABINET ASSEMBLY All cables into the ST700 Cabinet Assembly should be fed into the equipment mounting frame as close to their termination positions as possible. This is to prevent unnecessary damage being caused shoul...
Page 49 - Figure 8
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 49 Issue 8 Cores Ident Stud Nut CET Bar Inner Insulation Ident (Alternative position) Incoming Cable SIDE VIEW Mounted at CET Lower Fixing Position Earthing Band 667/2/02348/000 Wormdrive Hose Clip 991/4/01375/028 PLAN VIEW (Armouring not shown at front...
Page 50 - FIT THE EQUIPMENT MOUNTING FRAME TO THE STOOL
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 50 Issue 8 5.10 IN-FILL THE STOOL On completion of the cable tests the Cabinet Assembly can be in-filled as per Figure 7, taking care that the compacted sand is at ground level when finished. If any of the cables were replaced or moved during the instal...
Page 51 - Note; should be as per; OMU must monitor the Controller Lamp Supply; at the screw terminal on SK2 Pin
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 51 Issue 8 5.13 CABLE ROUTING & TERMINATION The following guidelines apply when the ST700 Rack Assembly is installed in the ST700 Cabinet Assembly or any other controller cabinet. All intersection cables and their wires must be run up the inside bac...
Page 52 - The above method must be used. Failure to do so could result in
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 52 Issue 8 5.13.1 Phase Drive PCB Terminal blocks For installation in an ST700 Cabinet, wire the intersection cables directly to the specified connector in the following tables (using the respective mating half contained in the attached plastic bag) on ...
Page 53 - Table 6
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 53 Issue 8 that mates with PL6 having coding pins 1 and 16 fitted. This coding prevents the incorrect connection between PL6 and PL7. For more details see the following diagram: PL6 Mating Half PL6 16 1 2 15 PCB Table 6 – Phase Drive PL7 Connector PL7 P...
Page 54 - Table 7
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 54 Issue 8 Table 7 – Phase Drive Export 6 Phase Controllers PL6,7 and 8 Connectors PL6 Pin No Signal Phase Drive O/P Softwire kit Cableform 667/1/27877/000 Colour Ident 1 Red Phase A (Unmonitored) Red RAU 2 Not used 3 Red Phase A (Unmonitored) Red RA1 4...
Page 56 - Figure 9; or
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 56 Issue 8 Figure 9 – Allocation of Red Lamp Monitor Channels Vehicle Supply 240v W ait Supply 240/48V Vehicle RLM Channel 2 Vehicle RLM Channel 1 GA1 YA1 Triacs and Monitors Triacs and Monitors RAU RA1 GA2 YA2 RA2 W ait YB GB RB G A R Pedestrian Supply...
Page 57 - Table 8
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 57 Issue 8 Table 8 – Phase Drive SK1 Connector SK1 Pin No Signal Phase Drive Returns, Solar Cell, Detector and AUX mains supplies Softwire kit Cableform 667/1/27872/000 Colour Ident TB1 1 Signal Lamp Supply Return Blue None 4 2 Signal Lamp Supply Return...
Page 58 - – Phase Drive SK2 Connector No Dimming
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 58 Issue 8 Table 10 – Phase Drive SK2 Connector No Dimming If the installation has no Dimming Transformer, then insert the Cableform 667/1/27868/002. This cable is provided as standard with rack assemblies. Cabinet assemblies have a dimming transformer ...
Page 59 - Figure 10 - Dimming Transformer Tap Selection; Required Dimming voltage; – Phase Drive PL5 Connector
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 59 Issue 8 Figure 10 - Dimming Transformer Tap Selection S C R 0 Required Dimming voltage Input Tap 160V IP2 140V IP3 120V IP4 If the ST700 is installed in another cabinet, the 667/1/27868/001 cable should be used with connections as shown above. This c...
Page 60 - Connector PL5 and its Mating Half (Berg; – Connector PL5
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 60 Issue 8 PL5 Pin No External Lamp Monitoring Sensors 7 External Sensor 36 – Red 8 External Sensor 36 – White 9 External Sensor 37 – Red 10 External Sensor 37 – White 11 External Sensor 38 – Red 12 External Sensor 38 – White 13 External Sensor 39 – Red...
Page 62 - Wiring of external torroids
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 62 Issue 8 Note however that at the time of writing, the controller is unable to monitor the current waveform generated by the low power near-sided signals currently on the market. Wiring of external torroids All drive cables supplying signals at 230V s...
Page 63 - PL3 on PCB; Coding for PL3; – Connector PL3
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 63 Issue 8 PL3 PCB Connector Pin No Controller Isolated O/P, Tactile and Audible Circuits Softwire Kit Cableform 667/1/27863/100 3 O/P 89 Common Orange TBX3 4 O/P 89 Closed Contact Yellow TBX4 5 O/P 90 Common Green TBX5 6 O/P 90 Closed Contact Blue TBX6...
Page 64 - Coding for PL7; – Connector PL7
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 64 Issue 8 PL7 PCB Connector Pin No Controller I/P Softwire Kit Cableform 667/1/27863/100 3 Input 2 Orange TBG3 4 Input 3 Yellow TBG4 5 Input 4 Green TBG5 6 Input 5 Blue TBG6 7 Input 6 Violet TBG7 8 Input 7 Slate TBG8 9 Input 8 White TBH1 10 Input 9 Bla...
Page 65 - PL2 on PCB; Coding for PL2; – Connector PL2
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 65 Issue 8 PL2 PCB Connector Pin No Controller Isolated O/P, Tactile and Audible Circuits Softwire Kit Cableform 667/1/27863/100 2 O/P 92 Closed Contact Red TBY2 3 O/P 93 Common Orange TBY3 4 O/P 93 Closed Contact Yellow TBY4 5 O/P 94 Common Green TBY5 ...
Page 66 - Coding for PL6; – Connector PL6
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 66 Issue 8 PL6 PCB Connector Pin No Controller I/P Softwire Kit Cableform 667/1/27863/100 2 Input 17 Red TBJ2 3 Input 18 Orange TBJ3 4 Input 19 Yellow TBJ4 5 Input 20 Green TBJ5 6 Input 21 Blue TBJ6 7 Input 22 Violet TBJ7 8 Input 23 Slate TBJ8 9 Input 2...
Page 68 - – CPU PCB
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 68 Issue 8 5.15.1 CPU PCB Switch and Link Setup See the following pages for switch and link settings. Figure 16 – CPU PCB FUSE FUSE BATTERY D IL S w D IL S w D IL S w D IL S w Modem Port PL12 Phase Control Bus PL4 Manual Panel Connector PL1 Controller O...
Page 69 - – Flash Rate Settings
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 69 Issue 8 5.15.1.1 DIL Switch S4 Settings For use in the UK, the hardware fail flash facility should be disabled. The settings are shown in Figure 17. For use in Export versions, the flash rate can be set to different speeds for 40ms to 600ms (on 50Hz ...
Page 70 - – Phase Output Flash Selection; – Relay Output Resistance Selection
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 70 Issue 8 1 RED Phase:- S2 ON OFF 6 AMBER Phase:- 1 S3 ON OFF 6 7 & 8 not used 7 & 8 not used Figure 18 – Phase Output Flash Selection 5.15.1.3 DIL Switch S1 Settings The value of the series resistance for the relay contacts can be set to eithe...
Page 71 - – ST700 Phase Drive PCB Assembly
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 71 Issue 8 5.15.2 Phase Drive PCB Switches, Links and Fuses Setup T A G 4 T A G 3 T A G 2 T A G 1 L K 2 1 L K 2 2 P L 8 1 6 P L 7 P L 6 1 16 P L 3 PL5 LK15 LK16 LK17 LK18 LK19 LK20 S K 2 PL1 24v Power Supply Unit LK3 LK4 LK1 LK2 F6 and F8 are Pedestrian...
Page 73 - – Links LK1 to LK4; Connector PL5; flashing vehicle amber.
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 73 Issue 8 links in the form of a handbag, with a handle to aid insertion and extraction. They fit into PCB mounted sockets and use spring clips in the socket to make the connection and fit. These spring clips also retain the link to the PCB; the contac...
Page 75 - REFITTING THE LID
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 75 Issue 8 If detectors are installed then they should be set up as defined in the Detector Information Handbook. Set up the date and time. Check that the Lamp Monitor has correctly learnt all the lamp loads, using the KML and KEL handset commands, desc...
Page 76 - FITTING THE ST700 RACK ASSEMBLY INTO ALTERNATIVE CABINETS; – McQue; COMMON RETURNS FOR PUSH BUTTON
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 76 Issue 8 5.19 FITTING THE ST700 RACK ASSEMBLY INTO ALTERNATIVE CABINETS DISCONNECT ALL POWER TO THE CABINET BEFORE REMOVING OR INSTALLING ANY EQUIPMENT INTO THE CABINET. The ST700 Rack Assembly may be fitted into enclosures other than the ST700 Cabine...
Page 77 - ROUTINE MAINTENANCE PROCEDURES
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 77 Issue 8 6. ROUTINE MAINTENANCE PROCEDURES This section contains a list of checks to be performed at an ST700 on a regular basis (normally annually). If for any reason, the power is switched off to the ST700, then a total installation megger test shou...
Page 78 - It is strongly recommended that
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 78 Issue 8 Test the 300mA RCD (if fitted) by pressing the test button. The breaker should operate immediately. Check the termination panel(s) and master switch panel within the Cabinet and ensure that there are no loose fixings, or damage to these panel...
Page 79 - ROUTINE SETUP CHECK; . See the Safety Warning on page 2 for details.
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 79 Issue 8 Re-test the cable to ensure that corrective action taken has removed the problem. With the handset, check that all inputs used are operating correctly. Test the maintenance socket RCD by pressing the test button. The breaker should operate im...
Page 80 - Access to PCBs in ST700 Cabinet Assembly; All ST700 Rack Assemblie
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 80 Issue 8 Failure to isolate the supply before changing parts may result in damage to the ST700. 6.4.2 General Requirements When replacing PCBs the original PCB should be inspected and the following points checked: (a) Check the connectors on the PCB. ...
Page 81 - Warning
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 81 Issue 8 6.4.5 Replacement of CPU PCB Ensure that the replacement PCB has the correct firmwares fitted and they are of the correct variant and issue. Refer to the Works Order Specification for details. The mounting pillars on the CPU are a nylon clip ...
Page 82 - REPLACEMENT OF MAINS POWER SUPPLY UNIT
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 82 Issue 8 Replace the hinged front plate holding the CPU PCB and, if fitted, the I/O or OTU PCB. Replace all the cables to the CPU. Clip the earth lead to the front plate. Restore power to the ST700. Note: The new Power/Phase assembly is supplied with ...
Page 83 - REPLACING OTHER COMPONENTS
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 83 Issue 8 The Mains PSU may be removed once the following have been carried out: The Mains to the ST700 Rack Assembly has been isolated at the master switch The 64-way Phase Control ribbon cable has been disconnected from the CPU The hinged front plate...
Page 84 - Resolving problems with lamp switch cards and triacs:; identifies the test which has failed
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 84 Issue 8 7. SELF-TEST FACILITY The self-test facility can be used to check the hardware fitted to the controller, even before a configuration is loaded. It is designed to be used both in the factory by production and on the street by installation/ mai...
Page 85 - – Handset
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 85 Issue 8 Figure 22 – Handset 0000 00 0 = - - 1 = - E 2 = F – 3 = F E 0 = - - - - 1 = - - - A 2 = - - B – 3 = - - B A 4 = - C - - 5 = - C – A 6 = - C B – 7 = - C B A 8 = D - - - 9 = D - - A A = D – B – B = D – B A C = D C - - D = D C – A E = D C B – F ...
Page 86 - Checks all the ADC test voltages on all of the lamp switch cards:
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 86 Issue 8 ZXO Sync’d... If the phase bus processor cannot synchronise to the mains zero cross-over signal, then self-test will wait indefinitely at this point with the red system error LED flashing. Mains Freq Error If the mains frequency is more than ...
Page 87 - Checks the monitor validation signal:
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 87 Issue 8 Bad L/S Cards Once initialised, the phase bus processor performs more thorough checks on the lamp switch card and may detect faults. Checks the monitor validation signal: M/V Test ....Failed Mon Val Failed The monitor validation signal is gen...
Page 88 - Checks that the dimming relay is functioning:; Dimming Fault
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 88 Issue 8 If any of the voltage monitors appear to be detecting mains, then it would imply that those triacs are not holding off the mains and the lamp switch card should be replaced. L/S Supply Failure: L/S Monitor Fault The lamp supply can be detecte...
Page 92 - FAULT INFORMATION FORM
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 92 Issue 8 9. FAULT INFORMATION FORM This section provides a blank Fault Information Form. If there any problems that require the assistance of technical support either from the depots or from Poole, a completed copy of this form will assist in diagnosi...
Page 93 - FAULT INFORMATION FORM; TOD
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 93 Issue 8 FAULT INFORMATION FORM Site name: Date / Time: / / : Engineer‟s name: Telephone: Reason for visit: Controller Checks Before Resetting Faults Are the signals still on? On Off System error LED? On Off Green heartbeat LED? On Off Bus...
Page 94 - Serial Numbers
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 94 Issue 8 Serial Numbers If the power to the controller needs to be switched off in order to fix/clear the fault(s), then take this opportunity to record the board issues and serial numbers of the ST700 PCBs. Record the issue states and serial numbers ...
Page 95 - Appendix A - PART NUMBERS AND SPARES LIST; STCL Part Number
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 95 Issue 8 Appendix A - PART NUMBERS AND SPARES LIST Use of components other than those listed, or modifications or enhancements that have not been authorised by Siemens Traffic Controls Limited may invalidate the warranty or safety of this product. A.1...
Page 96 - Description; – SPARES LIST; ET Bar Kit
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 96 Issue 8 Description STCL Part Number GEC125 in 25 Case Conversion Kit 667/1/27855/004 T400S/T500S Conversion Kit 667/1/27855/005 Microsense Midi Conversion Kit 667/1/27855/006 T400L/T500L Conversion Kit 667/1/27855/007 A.2 – SPARES LIST Listed here a...
Page 98 - Figure 23 - Fuse Ratings
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 98 Issue 8 48V Wait Supply Fuse 518/4/90301/013 10A cartridge fuse (20mm x 5m m) marked „F6‟ on Phase Drive PCB. Input Protection and Audible Supply Fuse 518/4/90285/004 0.5A cartridge fuse (20mm x 5mm) marked „F1 and Inputs‟ on CPU PCB. Handset Fuse 51...
Page 99 - Appendix B - Drawings
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 99 Issue 8 Appendix B - Drawings The drawings listed below are provided to assist with installation of the ST700. Error! Reference source not found.
Page 100 - Index
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 100 Issue 8 Index A Atmospheric tolerances ................................................ 26 Audible power supply ................................................... 22 B Battery part number ...............................................................
Page 102 - LAST PAGE OF THE
ST700 G ENERAL H ANDBOOK 667/HB/27880/000 Page 102 Issue 8 LAST PAGE OF THE ST700 GENERAL HANDBOOK
