Page 2 - Printing history; Status code in the “Remarks” column:; Edition
SINUMERIK ® Documentation Printing history Brief details of this edition and previous editions are listed below. The status of each edition is shown by the code in the “Remarks” column. Status code in the “Remarks” column: A New documentation. . . . . . B Unrevised reprint with new order no. . . . ....
Page 3 - iii; Preface; Europe and Africa time zone; Target group
iii Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Preface The SINUMERIK documentation is subdivided into 3 parts: S General Documentation S User documentation S Manufacturer/Service documentation A list of documents with the respective availabl...
Page 4 - iv; Asia and Australia time zone; Fax form: see the reply form at the end of the brochure; Danger; Safety instructions
iv Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Asia and Australia time zone A&D Technical SupportTel.: +86 1064 719 990Fax: +86 1064 747 474Internet: http://www.siemens.com/automation/support-request E-Mail: mailto:[email protected] Ameri...
Page 5 - Please note the following:; Warning; Intended use
v Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition ! Warning indicates that death or serious injury may result if proper precautions are nottaken. ! Caution with a safety alert symbol, indicates that minor personal injury may result ifproper preca...
Page 6 - Before opening the equipment, always ensure that the power is off.; Danger notices
vi Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Should it be necessary to test or take measurements on live equipment, thenthe specifications and procedures defined in Accident Prevention Regulation ofthe Berufsgenossenschaft BGV A3 (German em...
Page 7 - vii; Electrostatically Sensitive Devices; Touch components only if:; Important; This note contains additional important information.; ESD notices
vii Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Electrostatically Sensitive Devices ! Important Handling of modules containing devices sensitive to electrostatic discharge: When handling components which can be destroyed by electrostaticdisch...
Page 8 - viii; Notes
viii Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Preface Notes
Page 9 - System overview; Contents
ix Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 1 System overview 1-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 SINUMERIK 810D powerline 1-11 . . . . . . . . . . . . . . . . . ...
Page 10 - Axis expansion plug-in unit
x Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 5 Axis expansion 5-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 Axis expansion plug-in unit 5-77 . . . . . . . . . . . . . . ....
Page 11 - System Overview; SINUMERIK 810D powerline; SINUMERIK 810D powerline and; Module; Note
1-11 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition System Overview 1.1 SINUMERIK 810D powerline Since 03.2002 SINUMERIK 810D powerline and SINUMERIK 810DE powerline have been available. The following powerline module with improved perfor-mance ...
Page 12 - System configuration; Component; Components; System Overview
1.2 System configuration 1-12 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 1.2 System configuration A fully equipped SINUMERIK 810D consists of different components. These arelisted below. Table 1-2 Components of the 810D in the maximum config...
Page 13 - The components marked with
1.2 System configuration 1-13 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Component Description MLFB Handheld terminal(HT 6) 1) 6FC5403-0AA10-0AA0 Handheld unit combining the functions of operator panel front andMCP, with– Display, – Keyboard...
Page 14 - Handheld unit or mini handheld unit or HT 6
1.2 System configuration 1-14 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition MCP Disketteunit Operator panel front Axisexpansionplug-inunit I/R FSD FSD Handwheel (2x) Measurement (2x) *) Cable distributor Single I/O module 810D 2x Motor encoderc...
Page 15 - or
1.2 System configuration 1-15 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 17 X3 Floppy/interface MCP PG740 programming device Cable distributor QWERTY MPI bus cable MPI cable X20 (Rear view) ÄÄ ÄÄ Distributor box HHU Handwheel HHU X4 X1 X2 X5...
Page 17 - MLFB
1.2 System configuration 1-17 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition The following connecting cables are used for the SINUMERIK 810D Table 1-3 Connecting cables for SINUMERIK 810D No. MLFB Description 1 6FX2002-4EA0 -1 0 1) MPI bus cable...
Page 18 - There are two possibilities:; either; Power modules
1.2 System configuration 1-18 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition On the SINUMERIK 810D, the number of axes can be expanded to six axes,including spindles. There are two possibilities: either Connect axis expansion plug-in unit and SI...
Page 19 - CCU 3 with 3 axis CCU box plus
1.2 System configuration 1-19 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Table 1-4 Possible combinations for 1 to 6 drives on SINUMERIK 810D Number of drives Internal drives 1 x 18/36A (FSD) *or 24/32A (MSD) 2x9/18 / 2 x 6/12A 3 power module...
Page 20 - CCU 3 with 3 axis CCU box or 2 axis CCU box plus; Restrictions
1.2 System configuration 1-20 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition CCU 3 with 3 axis CCU box or 2 axis CCU box plus 2 axis power module to the right of CCU1 axis power module to the right of CCU1 axis power module to the left of CCU CC...
Page 21 - Labels; SIEMENS; CCU box
1.3 Labels 1-21 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 1.3 Labels In case of technical queries or service, please quote all data on the rating plate to the local SIEMENS office responsible for your equipment. One of the following labels ...
Page 23 - Connection Conditions; Supplementary electrical conditions; The equipment has been correctly mounted/installed.
2-23 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Connection Conditions 2.1 Supplementary electrical conditions The controller is tested for compliance with the ambient conditions specifiedbelow. Fault-free operation is only ensured if: These ...
Page 24 - Supplementary electrical conditions; Power supply; Rated voltage; Connection Conditions
2.1 Supplementary electrical conditions 2-24 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 2.1.1 Power supply ! Warning The DC power supply is always referenced to ground and must begenerated by a safety transformer. Final user interfaces are p...
Page 27 - with 230 V AC basic insulation.
2.1 Supplementary electrical conditions 2-27 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Basic insulation Protective separation M (GND) 3 x 400 V AC N Housing/shield 810D/611 digital 1 2 3 4 10 4 4 5 6 11 S7-300 I/Os MSTT/MCP PCU 9 24V 8 Pers...
Page 28 - Grounding Concept
2.1 Supplementary electrical conditions 2-28 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 2.1.3 Grounding Concept The SINUMERIK 810D system consists of a number of individual components,each of which must comply with the appropriate EMC and sa...
Page 29 - RI suppression measures
2.1 Supplementary electrical conditions 2-29 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Operatorpanel front ÏÏÏ ÏÏÏ ÏÏÏ SL SL Powerelectronics Machine bed Grounding bar Central ground connectionconductor/protectiveconductor PA M (GND) G PA G...
Page 30 - Binary inputs and outputs
2.1 Supplementary electrical conditions 2-30 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition These external devices may not be connected to the control during normal ope-ration. However, if the system cannot be operated without them, then the cab...
Page 31 - Climatic and mechanical environmental conditions; Stationary operation:; Transport and storage conditions; Transportation; Test standards
2.2 Climatic and mechanical environmental conditions 2-31 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 2.2 Climatic and mechanical environmental conditions Vibration load: EN 60068-2-6 Shock load: EN 60068-2-27 Climate: EN 60068-2-1/EN 60068-2...
Page 32 - Operating conditions; Relative humidity
2.2 Climatic and mechanical environmental conditions 2-32 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Backup batteries must only be transported in the original packaging. No specialapproval is needed for transporting backup batteries. The lit...
Page 33 - Suspended solids; Radio interference
2.2 Climatic and mechanical environmental conditions 2-33 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Table 2-8 Test limits for mechanical environmental conditions Vibrationt EN 60068 2 6 Frequency range 10 ... 58 Hz to EN 60068-2-6 Constant ...
Page 34 - Technical data of the individual components
2.3 Technical data of the individual components 2-34 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 2.3 Technical data of the individual components Table 2-10 General technical data Security Protection class I (protective conductor) as per EN 61...
Page 35 - MPI/OPI network rules; Application
2.4 MPI/OPI network rules 2-35 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 2.4 MPI/OPI network rules The following devices can be interconnected across the MPI bus: CCU PCU HT 6 HHU MSTT/MCP The MPI interconnecting cables are available in dif...
Page 36 - Max. total cable length is 1000 m
2.4 MPI/OPI network rules 2-36 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Another possibility is two identical components, provided they have differentnode addresses.For setting the addresses (also see corresponding component section): – HHU...
Page 37 - Design and Installation of the 810D; Structure of the SINUMERIK 810D; The SINUMERIK 810D consists of two components:; fitting the CCU module) with internal heat dissipation or
3-37 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Design and Installation of the 810D 3.1 Structure of the SINUMERIK 810D The SINUMERIK 810D consists of two components: CCU3 module 3-axis CCU box 2-axis CCU box Fig. 3-1 Components of the SINUM...
Page 38 - Assembly of the SINUMERIK 810D; You require the following tool to assemble the SINUMERIK 810D:; Open equipment; Design and Installation of the 810D
3.2 Assembly of the SINUMERIK 810D 3-38 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition These modules are open equipment. This means they may only be installed inhousings, cabinets, or in electrical equipment rooms that can only be entered oracce...
Page 39 - LDC; Connect the battery on the CCU module
3.2 Assembly of the SINUMERIK 810D 3-39 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition SIMODRIVE SIEMENS Axis expansionplug-in unit Axis expansion plug-in unit, left Power supply(I/R or OI) LDC LDC 810D(CCU3) Fig. 3-2 Overall assembly SINUMERIK ...
Page 40 - The tightening torque of the screws must be complied with.
3.2 Assembly of the SINUMERIK 810D 3-40 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition DC linkrails 1 1 CCU3 CCU box PE conductor connection Battery –X307 Fig. 3-3 Assembly of the SINUMERIK 810D Pay attention to the following when installing the...
Page 43 - Mounting the shielding plate; Alteration for external heat dissipation, 2-axis CCU box
3.2 Assembly of the SINUMERIK 810D 3-43 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Mounting the shielding plate Montage Schirmblech Fig. 3-6 2-axis CCU box: Mounting the shielding plate 3.2.1 Alteration for external heat dissipation, 2-axis ...
Page 45 - SIMODRIVE filter modules or commutation reactors
3.3 Power supply 3-45 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 3.3 Power supply Power supplies are available as a stabilized infeed/regenerative feedbackmodule (I/R module) and as an open-loop control infeed module (OI) The pro-vide the ne...
Page 47 - Description of the SINUMERIK 810D; Overview
4-47 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Description of the SINUMERIK 810D 4.1 Components of the SINUMERIK 810D 4.1.1 Overview The structure of the SINUMERIK 810D is compatible with the SIMODRIVE 611digital module series. The SINUMERI...
Page 48 - Components of the SINUMERIK 810D; -axis transformation; PCMCIA card; Description of the SINUMERIK 810D
4.1 Components of the SINUMERIK 810D 4-48 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition The NC card with the system software must remain inserted duringoperation. Note For a software upgrade, the export software can be copied onto the internalf...
Page 49 - Function
4.1 Components of the SINUMERIK 810D 4-49 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition The following table shows drive functions and values, which differ from moduleto module. Table 4-1 Function differences for SIMODRIVE 611 digital Function S...
Page 50 - Interfaces; Brief description
4.2 Interfaces 4-50 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 4.2 Interfaces 4.2.1 Overview The modules have the following interfaces: Optical encoder (up to six measuring systems for unconditioned voltagesignal encoder, 1 V pp , incrementa...
Page 52 - Description of the interfaces, operating and display elements; Location of the interfaces, operating and display elements
4.2 Interfaces 4-52 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 4.2.2 Description of the interfaces, operating and display elements Location of the interfaces, operating and display elements P-bus/K-businterface MPI interface I/O interface (c...
Page 53 - Signal names
4.2 Interfaces 4-53 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition The signal names in the following tables mean: P5 Logic power supply 5 V GND Logic reference potential ground P5EXT Logic power supply 5 V isolated M5EXT Logic reference potentia...
Page 54 - Signal names; Maximum cable length:
4.2 Interfaces 4-54 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Table 4-4 Assignment of the P-bus/K-bus terminal X111 X111 Pin Name Type Pin Name Type 1 RS_ALARM_N I 14 RS_ALARM I 2 IM_ADR0_N O 15 IM_ADR0 O 3 IM_ADR1_N O 16 IM_ADR1 O 4 IM_ADR...
Page 55 - P5 power handwheel 1
4.2 Interfaces 4-55 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Table 4-5 Pin assignment of the cable distributor interface X121 X121 Pin Name Type Pin Name Type 1/2 M24_EXT VI 18 MPG0 *B I 3 OUTPUT_1 O 19 Not assigned – 4 OUTPUT_0 O 20/21 P2...
Page 56 - SIMODRIVE 611D-Drive bus interface and I/O extension; Connection for axis expansion plug-in unit; Measuring socket 2 mm; Measuring socket
4.2 Interfaces 4-56 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition SIMODRIVE 611D-Drive bus interface and I/O extension Connector name: X130 Connector type: 36-pole Micro Ribbon Maximum cable length: 10 m Special features: non-isolated (no safe ...
Page 58 - conductor cross-section; Control SH relay
4.2 Interfaces 4-58 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Terminal block for connection of starting lockout, pulse release (all drives)and external zero mark (BERO) Connector name: X431 Connector type: 6-pole Combicon terminal (Phoenix ...
Page 59 - Ground
4.2 Interfaces 4-59 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Fig. 4-1 shows the position of the operating and display elements on the frontpanel. Table 4-10 Operating and display elements on the CCU module Descrip- tion Type Meaning RESET(...
Page 60 - The cable distributor splits the X121 interface of the CCU into; bottom
4.2 Interfaces 4-60 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 4.2.3 Cable distributor The cable distributor splits the X121 interface of the CCU into two connections of differential handwheel, two connections of meas. pulse input, in max. s...
Page 63 - Measuring system; Assignment of measuring systems and motor connection; Connection of
4.3 Measuring system 4-63 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 4.3 Measuring system 4.3.1 Assignment of measuring systems and motor connection A certain motor connection is permanently assigned to each measuring system FSD FSD 810D CCU...
Page 64 - Encoder systems that can be evaluated
4.3 Measuring system 4-64 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 4.3.2 Encoder systems that can be evaluated Incremental systems with two 90-degree offset sinusoidal voltages signals A, Band a reference mark R.E.g. ERN 1387 (motor measur...
Page 65 - offset sinusoidal voltage signals A, B, and EnDat interface,
4.3 Measuring system 4-65 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Single-turn, multi-turn, and linear absolute measuring systems with two90 _ offset sinusoidal voltage signals A, B, and EnDat interface, e.g. multi-turn encoder EQN 1325, s...
Page 66 - Measuring channels, indirect and direct measuring system; The following connecting cables are used for the SINUMERIK 810D:; The motor measuring system is also used for position sensing.
4.3 Measuring system 4-66 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 4.3.3 Measuring channels, indirect and direct measuring system The six measuring channels on the SINUMERIK 810D can be used both forindirect and for direct position sensing...
Page 67 - Indirect position (motor rotor position) and motor speed sensing
4.3 Measuring system 4-67 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Motor Incremental SINUMERIK 810D CCU module Motor Incremental andmultiturn absoluteEnDat X411 SINUMERIK 810D CCU module X411 Indirect position (motor rotor position) and mo...
Page 68 - Direct position sensing with digital closed-loop control FSD
4.3 Measuring system 4-68 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition The motor measurement system is used for sensing the motor position. A se-cond measuring system, e.g. a scale, can be used for load-side positionsensing if necessary.Increm...
Page 69 - Indirect position sensing with digital closed-loop control MSD
4.3 Measuring system 4-69 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition The motor measuring system is also used for position sensing. An encoder system is available: optical/incremental (1PH motor) Incremental SINUMERIK 810D CCU module X411 Ind...
Page 70 - system; Direkt position sensing for axis expansion; Direct position sensing for MSD
4.3 Measuring system 4-70 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition The motor measurement system is used for sensing the motor position. A se-cond measuring system, e.g. a rotary transducer, can be used for load-sideposition sensing if nece...
Page 71 - Motor connection; Description
4.4 Integrated power modules: 3-axis CCU box 4-71 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 4.4 Integrated power modules: 3-axis CCU box On the SINUMERIK 810D, three integrated power modules are fitted on oneheat sink in the 3-axis CCU box:...
Page 72 - For MSD power module only with 24A/32A
4.4 Integrated power modules: 3-axis CCU box 4-72 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition For use as FSD power module (A1 – A3) t I 0.2 s 10 s I max I n I max = Peak current I n = Rated current Fig. 4-12 Peak current duty cycle with previ...
Page 73 - Coincidence factor
4.4 Integrated power modules: 3-axis CCU box 4-73 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition t I I n 10 s 60 s I max 0.7xI n I S6 I max = Peak current I n = Rated current Fig. 4-15 S6 duty cycle with previous load for MSD The power modules A...
Page 74 - Heat sink temperature sensor; ambient temperatures > 40
4.5 Integrated power modules: 2-axis CCU box 4-74 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 4.5 Integrated power modules: 2-axis CCU box On the SINUMERIK 810D, 2 integrated power modules are fitted on one heatsink in the 2-axis CCU box: Pow...
Page 75 - PLC module
4.6 PLC module 4-75 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition For use as FSD power module (A1 – A2) t I 0.2 s 10 s I max I n I max = Peak current I n = Rated current Fig. 4-16 Peak current duty cycle with previous load for FSD t I I max I n...
Page 76 - Caution
4.7 PCMCIA card (memory card) 4-76 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 4.7 PCMCIA card (memory card) The CCU contains a plug-in unit for standard PC cards with which all type IIflash cards with up to 8 Mbytes storage capacity can be o...
Page 77 - Axis Expansion
5-77 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Axis Expansion 5.1 Axis expansion plug-in unit The axis expansion plug-in unit is installed in a SIMODRIVE 611 power mo-dule and then connected to the X304-X306 axis expansion terminal of theSI...
Page 78 - Axis Expansion
5.1 Axis expansion plug-in unit 5-78 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Note On LT modules more than 50 mm wide and a permanently mounted devicebus, the free end of the device bus must be fixed to the 34-pole device busconnector on t...
Page 79 - Ribbon cable connector; the front panel with the notch facing forward.; Installation
5.1 Axis expansion plug-in unit 5-79 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Table 5-1 Connection of the ribbon cable connector to the axis expansion plug-inunit Ribbon cable connector 1-axis power module 2-axis power module X301 1st axis...
Page 80 - Axis expansion with SIMODRIVE 611D control plug-in unit
5.2 Axis expansion with SIMODRIVE 611D control plug-in unit 5-80 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 5.2 Axis expansion with SIMODRIVE 611D control plug-inunit Axis expansion with SIMODRIVE 611D control plug-in unit is only used if th...
Page 81 - Module width to be
5.2 Axis expansion with SIMODRIVE 611D control plug-in unit 5-81 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Note For EMC-compliant assembly, shielded motor cables must be used inconjunction with the shielding contact plates available for SIM...
Page 84 - . The connection must be as short as possible. When the PE and inter-; EMC measures
6.1 Single I/O module 6-84 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 360 135 374 25 Cooling clearance 50 mm Cooling clearance 50 mm 70 Space for frontconnector 25 P24Logic M24Lo. SHIELD P24Power M24Po SHIELD Fig. 6-2 Dimension drawing of si...
Page 85 - Technical data of the single I/O module; Technical data
6.1 Single I/O module 6-85 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Table 6-1 Technical data of the single I/O module Power supply for LOGIC (X1) and POWER (X5) – rated value– perm. range– ripple– polarity reversal protection– fuse-protect...
Page 89 - Address space
6.1 Single I/O module 6-89 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Connecting inputs 32 to 63 Connector name: X405 INPUT 32–63 Connector type: 34-way DIN ribbon cable connection length of the ribbon cable: Max 3 m to the terminal block 1 ...
Page 90 - This results in the following address space:
6.1 Single I/O module 6-90 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition X404 X405 X406 X3 IN X3 OUT 32 inputs 0 to 31 32 inputs 32 to 63 32 outputs 0 to 31 This results in the following address space: 1. Input range Input byte (chain number *3...
Page 91 - NCU Terminal Block; DMP compact module slots; Mounting
7-91 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition NCU Terminal Block 6FC5211-0AA00-0AA0 PEconductor connection Shielding plate 1 2 3 4 5 6 7 8 DMP compact module slots X9: Terminal external 24 V logic power supply 3 2 1 24V X20: Interface with...
Page 92 - Terminator; NCU Terminal Block
7-92 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition The terminal block is connected to connector X20 on the drive bus of the lastdrive module via round cables. These cables are available in different lengths.(cable lengths 1, 2, 5, and 10 m). Up...
Page 93 - Module type; Equipment in max. 2 terminal blocks of a control:; Peripherals
7-93 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition The PE conductor connection is also used to conduct interference currentsaway from: the shields of the DMP casing, the DMP compact plug-in modules, the 24 V logic power supply. To ensure that t...
Page 95 - Mechanical data
7-95 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition X Drive bus interface Connector name: X20 (IN) X21 (OUT) Connector type: 36-pole micro ribbon Special features: Non-isolated, no protective separation Caution: Max. length of the drive bus is 1...
Page 97 - DMP Compact Modules; The following dimensions must be observed when mounting:
8-97 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition DMP Compact Modules The following dimensions must be observed when mounting: Table 8-1 Dimensions of the DMP compact modules Width 25 mm Height 90 mm 115 mm with plugged in connecting plugs 130...
Page 98 - DMP Compact Modules
8.1 DMP compact module 16I (6FC5111-0CA01-0AA0) 8-98 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition A 30-pole connector X1 for connection to the NCU terminal block. Two 10x terminals X2 and X3 (Phoenix, Type MC1.5/10-ST-3.81 GREY,order no. for X...
Page 99 - A 30-pole connector X1 for connection to the NCU terminal block.
8.2 DMP compact module 16O (6FC5111-0CA02-0AA2) 8-99 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 8.2 DMP compact module 16O (6FC5111-0CA02-0AA2) The DMP compact module 16O is an encapsulated module. It can be pluggedinto a slot of the NCU ter...
Page 104 - always 0; Conversion time
8.4 DMP compact module 1I analog (6FC5111-0CA04-0AA0) 8-104 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition The DMP compact module 1I analog is used to input and digitize an analogvoltage value. This voltage value is measured by an isolated diffe...
Page 105 - If the power source is not required, it must be short-circuited.
8.4 DMP compact module 1I analog (6FC5111-0CA04-0AA0) 8-105 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Analog voltage measurement U U Measurement with PT100 Differential input(common-modedisturbances aresuppressed) Unipolar(default) PT100 wi...
Page 106 - s access time. It can be plugged into a slot of the NCU terminal
8.5 DMP compact module 1I NC analog (6FC5211-0AA10-0AA0) 8-106 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition 8.5 DMP compact module 1I NC analog(6FC5211-0AA10-0AA0) The DMP compact module 1I NC analog is an encapsulated rapid analog inputmodule...
Page 110 - cance
8.6 DMP compact module 1O analog (6FC5111-0CA05-0AA0) 8-110 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Table 8-9 Digital analog value representation DMP compact module 1O analog Outputword QB m QB m+1 Analog output voltage Signifi-cance 7 6 ...
Page 111 - Maintenance and Service; Battery; Non-compliance can cause injury to people or damage to property.
9-111 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Maintenance and Service 9.1 Battery replacement (6FC5247-0AA18-0AA0) Battery Fig. 9-1 CCU module: Location of battery ! Danger Do not attempt to reactivate discharged batteries with heat or by...
Page 112 - Loosen the 4 fixing screws of the CCU module and pull it out.; Backup time; Maintenance and Service
9.1 Battery replacement (6FC5247-0AA18-0AA0) 9-112 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition The CCU module features battery-backed SRAMs and clock modules. Theback-up voltage is monitored by the control and a monitoring signal is output.Th...
Page 113 - Abbreviations
A-113 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Abbreviations AC Alternating Current Advanced Technology Communication Bus Compact Control Unit Communauté Européenne – European Community Computerized Numerical Control Communication module C...
Page 114 - A Abbreviations
A-114 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Light Emitting Diode Machine Control Panel Machine-Readable Product Designation (order no.) Multi Point Interface: Multi-point serial interface Mains Supply Main Spindle Drive Numerical Contro...
Page 115 - Index; Numbers
B-115 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition Index Numbers 2-axis CCU box, 4-743-axis CCU box, 4-71 A Alteration for external mounting, 2-axis CCU box, 3-43 Assembly of the 810D, 3-40Assembly of the SINUMERIK 810D, 3-38Axis expansion, 1-...
Page 116 - Measuring systems; B Index
B-116 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition I I/O interface, X121, 4-54Installation altitude, 4-71, 4-74Interface configuration, for MPI bus, HHU, HT 6, 1-15with PLC I/Os and NCU terminal block, 1-16 Interfaces, 4-50 Description, 4-52 K...
Page 119 - From; Name; Suggestions; Manufacturer/service documentation; Suggestions and/or corrections
From Name Company/Dept. Address Zip code: City: Telephone: / Suggestions Corrections For publication/manual: SINUMERIK 810DConfiguration CCU Manufacturer/service documentation Equipment Manual Order No.: 6FC5297-7AD10-0BP0 Edition: 03/06 Should you come across any printing errorswhen reading this pu...
Page 120 - User documentation; General documentation
User documentation SINUMERIK SINUMERIK Documentation overview SINUMERIK 840D/840Di/810D (03/2006) Brochure Catalog NC 60 *) Commissioning Manual *)– 840D– 810D– HMI SINUMERIK Equipment ManualOperator Components *) SINUMERIK Function Manual– Fundamentals *)– Expansion functions.– Special functions– S...