Page 2 - MICROMASTER 411 / COMBIMASTER 411 Documentation; Getting Started Guide; Provides for Quick Commissioning of the Inverter.; Operating Instructions
MICROMASTER 411 / COMBIMASTER 411 Documentation Getting Started Guide Provides for Quick Commissioning of the Inverter. Operating Instructions Gives information about features of the MICROMASTER 411 / COMBIMASTER 411, Installation, Commissioning, Control modes, System Parameter structure, Troublesho...
Page 3 - Valid for Release; Inverter Type
MICROMASTER 411 & COMBIMASTER 411 Operating Instructions User Documentation Issue 03/01 Valid for Release Issue 03/01 Inverter Type Control Version MICROMASTER 411 & 1.2 COMBIMASTER 411 Overview 1 Installation 2 Commissioning 3 Using the COMBIMASTER 411 MICROMASTER 411 4 System Parameters 5 ...
Page 5 - Definitions and Warnings; Foreword; User Documentation; WARNING; Information is also available from:; Technical Support Nürnberg; Customers can access technical and general information at:; Contact address
Issue 03/01 Definitions and Warnings MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 5 Foreword User Documentation WARNING Before installing and commissioning, you must read the safety instructions and warnings carefully and all the warning labels attached to the equi...
Page 6 - with established safety procedures.; Use for intended purpose only
Definitions and Warnings Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6 6SE6400-5CA00-0BP0 Definitions and Warnings DANGER indicates an immiently hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous s...
Page 7 - Safety Instructions; General
Issue 03/01 Safety Instructions MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 7 Safety Instructions The following Warnings, Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the machines connected. Th...
Page 8 - NOTICE; Transport & Storage; Use the lifting eyes provided if a motor has to be lifted.; CAUTION
Safety Instructions Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 8 6SE6400-5CA00-0BP0 NOTICE Keep these operating instructions within easy reach of the equipment and make them available to all users Whenever measuring or testing has to be performed on live equipment, the ...
Page 9 - Commissioning; Work on the device/system by; unqualified; personnel or failure to comply with
Issue 03/01 Safety Instructions MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 9 Commissioning WARNING Work on the device/system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material. Only suita...
Page 10 - Operation
Safety Instructions Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 10 6SE6400-5CA00-0BP0 Operation WARNING MICROMASTER 411/COMBIMASTER 411 operate at high voltages. When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of ...
Page 11 - Table of Contents
Issue 03/01 Table of Contents MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 11 Table of Contents 1 Overview ................................................................................................................ 15 1.1 MICROMASTER 411 / COMBIMASTER 411 .......
Page 13 - List of Tables
Issue 03/01 Table of Contents MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 13 List of Tables Table 2-1 MICROMASTER 411 Dimension Detail ................................................................................26 Table 2-2 Gland Plate Detail ....................
Page 14 - List of Illustrations
Table of Contents Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 14 6SE6400-5CA00-0BP0 List of Illustrations Figure 1-1 MICROMASTER 411 and COMBIMASTER 411 Variable Frequency Inverters....................18 Figure 2-1 Forming....................................................
Page 15 - Overview; This Chapter contains:
Issue 03/01 1 Overview MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 15 1 Overview This Chapter contains: A summary of the major features of the COMBIMASTER 411 & MICROMASTER 411 range. 1.1 MICROMASTER 411 / COMBIMASTER 411 .........................................
Page 17 - Features; Main Characteristics
Issue 03/01 1 Overview MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 17 1.2 Design Features Main Characteristics Easy installation Easy commissioning High starting torque with programmable starting boost Options for remote control: ♦ Basic Operator Panel ♦ Advanced ...
Page 18 - Performance Characteristics
1 Overview Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 18 6SE6400-5CA00-0BP0 Performance Characteristics Flux Current Control (FCC) for improved dynamic response and motor control Fast Current Limitation (FCL) for trip-free operation Built-in DC injection brake Compound ...
Page 19 - Installation; General data relating to installation
Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 19 2 Installation This Chapter contains: General data relating to installation Inverter Dimensions Wiring guidelines to minimize the effects of EMI Details concerning electrical installation 2....
Page 21 - Installation after a Period of Storage
Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 21 2.1 Installation after a Period of Storage Following a prolonged period of storage, you must reform the capacitors in the inverter. The requirements are listed below. 100 50 75 0,5 1 [%] 2 4...
Page 22 - Ambient operating conditions
2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 22 6SE6400-5CA00-0BP0 2.2 Ambient operating conditions Temperature Operating temperature –10 °C to +40 °C (power reduction at +50 °C see Section 10.4.1). Humidity Range ≤ 99 %, Non-condensing Altitude If the inve...
Page 23 - Mechanical Installation MICROMASTER 411
Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 23 2.3 Mechanical Installation MICROMASTER 411 WARNING ♦ This equipment must be grounded. ♦ To ensure safe operation of the equipment, it must be installed and commissioned by qualified personn...
Page 24 - Procedure; the seal is maintained.
2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 24 6SE6400-5CA00-0BP0 2.3.2 Installation Procedure NOTE ( MICROMASTER 411 ONLY): Prior to installation it may be necessary to fit an Adaptation Plate to a non-Siemens motor. The Adaptation Plate is prepared by th...
Page 25 - of
Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 25 2.3.3 Layout of MICROMASTER 411 Inverter Cover (CSB) Motor Terminals Filter Module Output RelayTerminals Input/OutputBoard Control Terminals Cable Gland (Control) Cable Gland (Power Supply) ...
Page 26 - MICROMASTER 411 Dimensional Detail
2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 26 6SE6400-5CA00-0BP0 MICROMASTER 411 Dimensional Detail Figure 2-3 MICROMASTER 411 Case Size B Dimensions Figure 2-4 MICROMASTER 411 Case Size C Dimensions Table 2-1 MICROMASTER 411 Dimension Detail Height (H) W...
Page 27 - Installation of Cable Glands; NOTE; Remove any sharp edges from the
Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 27 2.3.4 Installation of Cable Glands Figure 2-5 Cable Glands Before power and control cables can be connected to their respective circuits it will first be necessary to fit the cable glands su...
Page 28 - MICROMASTER 411 – Cable Gland Dimensions.
2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 28 6SE6400-5CA00-0BP0 MICROMASTER 411 – Cable Gland Dimensions. GH GW3 GW2 GW1 GD1 GD2 Figure 2-7 MICROMASTER 411 Gland Dimensions Table 2-2 Gland Plate Detail GW1 GW2 GW3 GH GD1 GD2 Case Size mm (inch) mm (inch)...
Page 29 - Mounting the Inverter on a Siemens Motor; FSB; Wall Mounting the Inverter; Wall mounting of MICROMASTER 411 see Section 8.10.
Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 29 2.3.5 Mounting the Inverter on a Siemens Motor Filter Board Captive Retaining Screws FSB FSC 1 1 1 1 1 1 1 1 2.3.6 Wall Mounting the Inverter Wall mounting of MICROMASTER 411 see Section 8.1...
Page 30 - Mechanical Installation COMBIMASTER 411; COMBIMASTER 411 Installation Procedure; for the given operating conditions.
2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 30 6SE6400-5CA00-0BP0 2.4 Mechanical Installation COMBIMASTER 411 2.4.1 COMBIMASTER 411 Installation Procedure Ensure that any lifting eyes are tightened down prior to moving the COMBIMASTER into position. Use th...
Page 31 - COMBIMASTER 411 Dimensional Detail; COMBIMASTER 411- Case Size B; NOTES
Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 31 2.4.2 COMBIMASTER 411 Dimensional Detail COMBIMASTER 411- Case Size B Rear lip of Terminal Housingtaken as reference point forGland Measurements Frame size 90S and 90Lhave feet with 2 holese...
Page 32 - COMBIMASTER 411 - Case Size C
2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 32 6SE6400-5CA00-0BP0 COMBIMASTER 411 - Case Size C Rear lip of Terminal Housingtaken as reference point forGland measurements 255 38.3 40.8 161.1 201.1 177 170.6 Frame Size Motor Poles T L T W T H M F1 M F2 M F3...
Page 33 - Installation; minutes; Operation with Residual Current Device
Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 33 2.5 Electrical Installation WARNING This equipment must be grounded. ♦ To ensure the safe operation of the equipment, it must be installed and commissioned by qualified personnel in full com...
Page 34 - Line and Motor Connections; MICROMASTERS must not be connected to a higher voltage supply.; Access to the power and motor terminals
2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 34 6SE6400-5CA00-0BP0 2.5.2 Line and Motor Connections WARNING This equipment must be grounded. ♦ Isolate the electrical power supply before making or changing connections to the unit. ♦ MICROMASTERS must not be ...
Page 35 - Power Connections; For cable size and rating refer to Section 7.3; Motor Connections for Star/Delta
Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 35 Power Connections The information given in Figure 2-10 shows the connection of the motor wires to the filter board terminals. Power cables should be connected to the inverter terminals as de...
Page 37 - Control Cable Connections; module end of the terminal housing.
Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 37 2.5.3 Control Cable Connections 1. Feed the control cables into the inverter via one of the gland holes at the I/O module end of the terminal housing. 2. Run the control cable underneath the...
Page 38 - Motor PTC Connections
2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 38 6SE6400-5CA00-0BP0 2.5.4 Motor PTC Connections In order for the inverter to monitor the motor PTC (if fitted) it will be necessary to connect the Motor PTC to the Inverter Digital input 3 (DIN3) terminal. Conn...
Page 39 - Electro-Magnetic Interference; Action to Take; fitted to the coils; Safety regulations; must not; be compromised when installing inverters!
Issue 03/01 2 Installation MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 39 2.5.5 Avoiding Electro-Magnetic Interference The inverters are designed to operate in an industrial environment where a high level of EMI can be expected. Usually, good installation practice...
Page 41 - Commissioning; A schematic diagram of the MICROMASTER 411 / COMBIMASTER 411
Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 41 3 Commissioning This Chapter contains: A schematic diagram of the MICROMASTER 411 / COMBIMASTER 411 An overview of the commissioning options and the display and operator panels An overview ...
Page 42 - COMBIMASTER411/MICROMASTER 411 operates at high voltages.; Linear V/f motor speed, controlled by the control potentiometer.
3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 42 6SE6400-5CA00-0BP0 WARNING COMBIMASTER411/MICROMASTER 411 operates at high voltages. When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment....
Page 43 - Diagram
Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 43 3.1 Block Diagram 1 2 3 – + 24 V DIN1 DIN2 DIN3 4 5 RL RLB RLC COM 1 COM 2 Tx+ 0 V A/D AIN + AIN - 4 5 7 6 CPU ~ ~ 3 M PE 3 AC 380 V-480 V FS1 L1, L2,L3 PE ≥ 4.7 k Ω 24 V 0 V PE COM 4 COM 3...
Page 44 - Information; For basic operation no additional equipment is required.
3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 44 6SE6400-5CA00-0BP0 3.2 General Information For basic operation no additional equipment is required. However, for more complex operation either the Basic Operator Panel (BOP), Advanced Operator Panel (AOP) or ...
Page 45 - Commissioning Procedure Overview
Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 45 3.3 Commissioning Procedure Overview Figure 3-2 MICROMASTER 411 / COMBIMASTER 411 Commissioning Guide
Page 46 - Ramp Times Using Jumpers
3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 46 6SE6400-5CA00-0BP0 3.3.1 Ramp Times Using Jumpers Inverter ramp times are set using a series of 5 jumpers (fit jumper to enable function). Each jumper must be set as shown in Table 3-1. The jumpers overwrite ...
Page 47 - Behaviour of the Ramp Time Jumpers; In Table 3-2 the behaviour of the Ramp Time Jumpers are explained:; Control Circuit Jumpers; 0 Hz operation
Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 47 Behaviour of the Ramp Time Jumpers In Table 3-2 the behaviour of the Ramp Time Jumpers are explained: Table 3-2 Ramp Time Jumper Behaviour Status before action(s) Action(s) Reaction(s) of t...
Page 48 - Control Jumpers; In Table 3-4 the behaviour of the Control Jumpers are explained.
3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 48 6SE6400-5CA00-0BP0 Figure 3-4 Control Circuit Jumpers Table 3-3 Control Circuit Jumper Settings Jumper Jumper Fitted Jumper Removed Pot = Run P0700 = 2 P0705 = 1 (motor potentiometer) P1210 = 6 automatic rest...
Page 49 - setup; Supply frequency set for 0 to 50 Hz.; Overview with BOP or AOP; Prerequisites; Mechanical and electrical Installation is completed.
Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 49 3.3.3 Default setup To change parameters it is necessary to use a Basic Operator Panel (BOP), Advanced Operator Panel (AOP) or an external serial interface with DriveMonitor or STARTER. The...
Page 50 - with
3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 50 6SE6400-5CA00-0BP0 3.3.4.1 Commissioning with the Basic Operator Panel (BOP) The Basic Operator Panel (BOP), which is available as an optional accessory, provides the user with access to the inverter paramete...
Page 51 - Buttons on the Basic Operator Panel; Panel/Button Function
Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 51 Buttons on the Basic Operator Panel Panel/Button Function Effects Indicates Status The LCD displays the settings currently used by the inverter. Start motor Pressing the button starts the i...
Page 52 - Changing parameters with the BOP; Changing P0004 – parameter filter function; Result on display; Result on display; . This means the inverter is busy with tasks of higher priority.
3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 52 6SE6400-5CA00-0BP0 Changing parameters with the BOP The procedure for changing the value of parameter P0004 is described below. Modifying the value of an indexed parameter is illustrated using the example of ...
Page 53 - Changing single digits in Parameter values; Commissioning with the Advanced Operator Panel (AOP); important
Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 53 Changing single digits in Parameter values For changing the parameter value rapidly, the single digits of the display can be changed by performing the following actions: Ensure you are in t...
Page 54 - Flow chart Quick Commissioning (Level 1 Only)
3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 54 6SE6400-5CA00-0BP0 Flow chart Quick Commissioning (Level 1 Only) 1) related parameters – please refer to motor rating plate drawing. 2) Denotes parameters that contain more detailed lists of possible settings...
Page 55 - Motor data for parameterization; Only one of the parameters is; Reset to Factory default; performing a reset to the factory defaults.
Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 55 Motor data for parameterization Figure 3-7 Typical Motor Rating Plate Example NOTICE P0308 & P0309 are only visible if P0003 ≥ 2. Only one of the parameters is shown depending on the se...
Page 56 - operation; You must set P0010 back to 0 in order to initiate a run.
3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 56 6SE6400-5CA00-0BP0 3.4 General operation For a full description of standard and extended parameters refer to the Parameter List. NOTICE 1. The inverter does not have a main power switch and is live when the p...
Page 57 - Operation using “Pot = Run” Jumper; across the terminals 6 and 7 AIN.
Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 57 In order to provide the unit with a Frequency Setpoint the user can either: 1. Turn the control potentiometer. 2. Fit an external potentiometer, or apply an external analog control voltage ...
Page 58 - Non - Default Modes of Operation
3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 58 6SE6400-5CA00-0BP0 3.4.3 Non - Default Modes of Operation Non-default modes of operation require the use of either a Keypad (BOP or AOP) or a Commissioning tool (Drive Monitor or Starter) in order to change f...
Page 59 - Stopping the Motor; If the Motor does not start up
Issue 03/01 3 Commissioning MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 59 Stopping the Motor When the inverter is being operated using the Run/Stop switch (connected to DIN1) setting the switch to OFF will override the potentiometer setting and bring the motor to...
Page 61 - Using the MICROMASTER 411 / COMBIMASTER 411; A summary of the types of control of the inverter
Issue 03/01 4 Using the MICROMASTER 411 / COMBIMASTER 411 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 61 4 Using the MICROMASTER 411 / COMBIMASTER 411 This Chapter contains: An explanation of the various methods of controlling the inverter A summary of the types o...
Page 62 - COMBIMASTER 411/MICROMASTER 411 operate at high voltages.; Setpoint; Options see; For frequency setpoint via PROFIBUS see PROFIBUS Instructions.
4 Using the MICROMASTER 411 / COMBIMASTER 411 Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 62 6SE6400-5CA00-0BP0 WARNING When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment. Emergency Stop facilities a...
Page 63 - Starting the motor; OFF and Braking Functions
Issue 03/01 4 Using the MICROMASTER 411 / COMBIMASTER 411 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 63 4.2 Command Sources (P0700) NOTICE The ramp times and ramp-smoothing functions also affect how the motor starts and stops. For details of these functions, plea...
Page 64 - braking; Braking
4 Using the MICROMASTER 411 / COMBIMASTER 411 Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 64 6SE6400-5CA00-0BP0 4.3.2 OFF2 This command causes the motor to coast to a standstill. NOTICE The OFF2 command can have one or more sources. By default the OFF2 command is set to ...
Page 65 - Quadratic V/f control; Fixed co-ordinates are: Boost as defined in P1310 at 0 Hz.; Faults and warnings; LED Fault Indication
Issue 03/01 4 Using the MICROMASTER 411 / COMBIMASTER 411 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 65 4.4 Control Modes (P1300) The various modes of operation of the MICROMASTER 411 control the relation-ship between the speed of the motor and the voltage suppli...
Page 67 - System Parameters; System; A parameter list in short form
Issue 03/01 5 System Parameters MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 67 5 System Parameters This Chapter contains: An overview of the parameter structure of the MICROMASTER 411 / COMBIMASTER 411 A parameter list in short form 5.1 Introduction to System Para...
Page 68 - Introduction to System Parameters; Levels
5 System Parameters Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 68 6SE6400-5CA00-0BP0 5.1 Introduction to System Parameters Parameters can only be changed by using the Basic Operator Panel (BOP), the Advanced Operator Panel (AOP) or Serial Interface. NOTE Full details of...
Page 69 - Structure; rd; nd; x p; er
Issue 03/01 5 System Parameters MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 69 5.2 Parameter Structure P0004 = 2 P0004 = 3 P0004 = 7 P0004 = 8 P0004 = 10 P0004 = 12 P0004 = 13 P0004 = 20 P0004 = 21 P0004 = 22 P0004 = 0 P0004 = 2 P0 00 3 = 1, Level Stan da rd P0004...
Page 70 - Always
5 System Parameters Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 70 6SE6400-5CA00-0BP0 5.3 Parameter List (short form) Explanatory information on following table: Default: Factory setting Level: Access level DS Inverter status (Drive State), indicates the inverter state i...
Page 79 - Troubleshooting; An overview of the operating statuses of the inverter with LED
Issue 03/01 6 Troubleshooting MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 79 6 Troubleshooting This Chapter contains: An overview of the operating statuses of the inverter with LED Notes on troubleshooting with the BOP A list of the alarms and fault messages 6.1 T...
Page 80 - Troubleshooting with the Inverter LED; Troubleshooting with the Basic Operator Panel
6 Troubleshooting Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 80 6SE6400-5CA00-0BP0 WARNING Repairs on equipment may only be carried out by Siemens Service , by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warn...
Page 81 - and; Fault messages; Method 2: Press the
Issue 03/01 6 Troubleshooting MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 81 6.3 Faults and Alarms 6.3.1 Fault messages In the event of a failure, the inverter switches off and a fault code appears on the display. NOTE To reset the fault code, one of three methods...
Page 83 - F0020 Mains Phase Missing
Issue 03/01 6 Troubleshooting MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 83 F0020 Mains Phase Missing OFF2 Possible Causes Fault occurs if one of the three input phases are missed while the pulses are enabled and drive is loaded Diagnose & Remedy Check the in...
Page 84 - F0042 Speed Control Optimisation Failure
6 Troubleshooting Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 84 6SE6400-5CA00-0BP0 5: Identified main reactance less than 50 % and greater than 500 % 6: Identified rotor time constant less than 10 ms or greater than 5 s 7: Identified total leakage reactance less than 5 ...
Page 86 - F0452 Belt Failure Detected
6 Troubleshooting Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 86 6SE6400-5CA00-0BP0 Change value of P2267 Adjust feedback gain F0450 BIST Tests Failure OFF2 Possible Causes Fault value = 1: Some power section tests have failed 2: Some control board tests have failed 4: S...
Page 87 - Messages; limit; Limit; OverTemperature
Issue 03/01 6 Troubleshooting MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 87 6.3.2 Alarm Messages Alarm messages are stored in parameter r2110 under their code number (e.g. A0503 = 503) and can be read out from there. A0501 Current Limit Possible Causes Motor powe...
Page 89 - Overrun
Issue 03/01 6 Troubleshooting MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 89 A0600 RTOS Overrun Warning A0700 CB warning 1 Possible Causes CB (communication board) specific Diagnose & Remedy See CB user manual A0701 CB warning 2 Possible Causes CB (communicati...
Page 91 - A0922 No load applied to inverter; A0923 Both JOG Left and JOG Right are requested; A0936 PID Autotuning Active; A0952 Belt Failure Warning
Issue 03/01 6 Troubleshooting MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 91 DAC parameters should not be set to identical values, since this would produce illogical results. Fault value = 0: Parameter settings for output identical 1: Parameter settings for input ...
Page 93 - Specifications; The wire sizes and terminal torques
Issue 03/01 7 Specifications MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 93 7 Specifications This Chapter contains: The common technical data to the MICROMASTER 411 / COMBIMASTER 411 Inverters The wire sizes and terminal torques Divided into several tables - an ov...
Page 94 - Daten; Eigenschaften Werte
7 Specifications Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 94 6SE6400-5CA00-0BP0 7.1 Technische Daten Table 7-1 MICROMASTER 411 / COMBIMASTER 411, Leistungsdaten Eigenschaften Werte Power supply Operating Voltage & Power Ranges 380 to 480 V ± 10% 3AC 0.37 kW to 3.0...
Page 95 - Case Size Rating Information
Issue 03/01 7 Specifications MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 95 7.2 Case Size Rating Information Table 7-2 Case Size B MICROMASTER 411 / COMBIMASTER 411 Frame size: 2 pole 4 pole 71 71 71 80 80 80 80M 90S 90S 90S Motor Output Rating 0.37 kW 0,5 hp 0.55...
Page 96 - Tightening Torque for Fixing Screws
7 Specifications Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 96 6SE6400-5CA00-0BP0 7.3 Tightening Torque, Cable cross sections for Power Supply and Motor Terminals Table 7-4 Power Supply & Motor Terminal Wire Sizes/Tightening Torques Terminals Units of measurement Ca...
Page 97 - Fuses and Circuit Breakers
Issue 03/01 7 Specifications MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 97 7.5 Fuses and Circuit Breakers Table 7-6 MICROMASTER 411/COMBIMASTER 411 Fuses and Circuit Breakers Power Inverter kW Hp Case Size Fuses Circuit Breakers 0,37 0,5 B 3NA3803 3RV1021-1CA10 0...
Page 99 - Options; MICROMASTER 411/COMBIMASTER 411 User Options; Description Reference
Issue 03/01 8 Options MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 99 8 Options An overview of the options available for the MICROMASTER 411 / COMBIMASTER 411 is given in this section. For further information about options, please refer to the catalog or the docume...
Page 100 - Interface Cable Link.
8 Options Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 100 6SE6400-5CA00-0BP0 8.2 MICROMASTER 411/COMBIMASTER 411 Programming Options Table 8-1 Key to Programming Options Option 1 Option 2 Option 3 Option 4 Option 5 Component Operator Panel programming PC Programming (wit...
Page 102 - Module
8 Options Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 102 6SE6400-5CA00-0BP0 8.4 PROFIBUS Module
Page 103 - EM Brake Module
Issue 03/01 8 Options MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 103 8.5 EM Brake Module
Page 104 - MICROMASTER 411 Operator Panel Mounting Kit
8 Options Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 104 6SE6400-5CA00-0BP0 8.6 MICROMASTER 411 Operator Panel Mounting Kit
Page 107 - Door Mounting Kit for Single Inverter control
Issue 03/01 8 Options MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 107 8.9 Door Mounting Kit for Single Inverter control
Page 108 - Wall Mounting Kit for MICROMASTER 411
8 Options Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 108 6SE6400-5CA00-0BP0 8.10 Wall Mounting Kit for MICROMASTER 411 Wall Mounting Kit(6SE6401-0WM00-0AA0)Contents: 1 x Wall Mounting Bracket1 x Gortex Membrane1 x Gasket1 x Cable Gland1 x Gland Fixing Plate4 x Fixing Sc...
Page 110 - Technical Construction File
9 Electro-Magnetic Compatibility (EMC) Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 110 6SE6400-5CA00-0BP0 9.1 Electro-Magnetic Compatibility (EMC) All manufacturers / assemblers of electrical apparatus which “performs a complete intrinsic function and is placed on the ma...
Page 111 - Environment: General Industrial; Restricted Distribution; Environment: Filtered Industrial
Issue 03/01 9 Electro-Magnetic Compatibility (EMC) MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 111 9.1.5 Environment Classes of EMC performance Hinsichtlich des EMV-Verhaltens gibt es drei allgemeine Klassen, wie nachstehend spezifiziert: Environment: General Indu...
Page 112 - MICROMASTER 411/COMBIMASTER 411 inverters are intended; exclusively; . Therefore, they do not fall within the scope of
9 Electro-Magnetic Compatibility (EMC) Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 112 6SE6400-5CA00-0BP0 Environment: Filtered - for residential, commercial and light industry This level of performance will allow the manufacturer / assembler to self-certify compliance o...
Page 113 - EMC Compliance Tests; Model Remarks; MICROMASTER 411 – EMC Compliance
Issue 03/01 9 Electro-Magnetic Compatibility (EMC) MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 113 9.1.6 EMC Compliance Tests Table 9-4 EMC Compliance Table Model Remarks Environment – General Industrial 6SE6411-6U***-**A1 1UA1**-**U** Unfiltered units, all voltag...
Page 115 - 0 Engineering Information; 0 Engineering
Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 115 10 Engineering Information This Chapter contains: Operating Modes Derating Factors Motor and Inverter Protection 10.1 Current Limit and Overload Operation .........................
Page 116 - Current Limit and Overload Operation; almost instantaneously to protect itself.; Electronic Trip
10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 116 6SE6400-5CA00-0BP0 10.1 Current Limit and Overload Operation The inverter will always protect itself, the motor and the system from possible damage. Where a short circuit exists on the output of t...
Page 117 - Monitoring; Inverter
Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 117 Figure 10-1 Current Limit Interaction 10.1.1 Current Monitoring Accuracy Table 10-1 shows sample results comparing current measured with a current scope, and the current display...
Page 118 - Fast Current Limit
10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 118 6SE6400-5CA00-0BP0 10.1.2 Fast Current Limit Fast Current Limit (FCL) is a cycle-by-cycle hardware current limit built into the inverter. The current is rapidly reduced by pulse dropping, that is ...
Page 119 - t Performance
Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 119 10.1.4 I 2 t Performance When the motor is running at low speed and high load, the built-in cooling fan may not provide enough cooling and the motor may overheat. Parameter P061...
Page 120 - Control and Operating Modes; calculated such that 100% boost is the voltage given by:; t function, so boost may be reduced further if
10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 120 6SE6400-5CA00-0BP0 10.2 Control and Operating Modes 10.2.1 Boost Boost is used to increase the output voltage in order to overcome losses and non-linearity at low frequencies. If the correct amoun...
Page 122 - Aufrufen der Parameter für den PI-Regler
10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 122 6SE6400-5CA00-0BP0 10.2.2.3 Setting up the PI controller Aufrufen der Parameter für den PI-Regler The PI parameters are in the range between P2200 and P2294. For most applications, the level 2 par...
Page 123 - PI setpoint; Fixed PI setpoint; Setpoint ramp times
Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 123 PI setpoint The PI controller controls the inverter frequency by comparing the actual system behavior (via the feedback signal) with the desired system behavior. The desired beh...
Page 126 - method of Optimization; The Ziegler-Nichols method is a means of calculating the; ) to the feedback value change
10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 126 6SE6400-5CA00-0BP0 10.2.3 Ziegler-Nichols method of Optimization The Ziegler-Nichols method is a means of calculating the P roportional gain and I ntegral time by measuring the system response to ...
Page 127 - The frequency step
Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 127 Figure 10-8 Response to 5 Hz step: T = 700 ms The frequency step ∆ f = 5 Hz / 50 Hz = 10 % The feedback step ∆ x = 0.64 V / 10 V = 6.4 % P gain = (0.9)(T)( ∆ f) / (L)( ∆ x) = 9....
Page 128 - Output; If F; should be adjusted to allow F; features
10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 128 6SE6400-5CA00-0BP0 10.2.4 PI Output Limits The PI controller generates the frequency at which the inverter runs. This is generated as a % which is normalized into Hz via P2000. The user can limit ...
Page 129 - Energy Saving Mode; Energy Saving Mode only operates in a positive direction.
Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 129 10.2.6 Energy Saving Mode In order to enhance the lifetime of a system and reduce the energy consumption the energy saving modes (ESM) were implemented. For example, protection ...
Page 130 - Saving
10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 130 6SE6400-5CA00-0BP0 10.2.6.1 Energy Saving Mode 1 (P2390 - P2392) When the inverter under PID control drops below energy saving setpoint, the energy saving timer P2391 is started. When the energy s...
Page 133 - Frequent use of DC Braking can cause the motor to overheat.; Vdc Max Controller
Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 133 10.3.1 DC Braking In this method a controlled DC voltage is applied to the rotor. When using DC braking, the inverter output pulses are disabled and the actual time taken to bri...
Page 135 - Factors
Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 135 10.4 Derating Factors 10.4.1 Derating with Temperature Operation of the inverter outside its recommended ambient operating temperature would normally cause the inverter to trip ...
Page 136 - Measured Output Current; Derating for Inverter Orientation; The inverter; must; be mounted in an upside down orientation. Other mounting
10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 136 6SE6400-5CA00-0BP0 10.4.3 Derating with Switching Frequency The default switching frequency of the MICROMASTER 411/COMBIMASTER 411 is 4 kHz. This is usually adequate for most applications and will...
Page 137 - Thermal Protection and Automatic De-rating; trip if the temperature reaches 95; Operation from Unearthed Supplies; The MICROMASTER 411 cannot be used on unearthed input supplies.
Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 137 10.5 Thermal Protection and Automatic De-rating The MICROMASTER 411/COMBIMASTER 411 has comprehensive hardware and software thermal protection. Hardware: Fitted to the heatsink ...
Page 138 - Example 1
10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 138 6SE6400-5CA00-0BP0 10.8 Working with Binary Connectors (BiCo) 10.8.1 Introduction To make use of BiCo you will need access to the full parameter list. At this level many new parameter settings are...
Page 139 - Using OFF3 instead of OFF1.; Example
Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 139 Example 2 Using OFF3 instead of OFF1. Set P0701 = 99 to enable BiCo function. Set P0840 = 722.0 (On right via digital input 1). Set P0848 = 722.0 (OFF3 via digital input 1). Now...
Page 140 - Using Control and Status Words with BiCo
10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 140 6SE6400-5CA00-0BP0 10.8.3 Using Control and Status Words with BiCo Many MICROMASTER 411/COMBIMASTER 411 read only parameters consist of control words. The parameter is made up of a 16-bit number, ...
Page 141 - Connections
Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 141 10.8.4 BiCo Connections Table 10-4 BiCo Connections (r0019 to r0054) COBO CO CO CO CO CO CO CO CO CO CO COBO COBO COBO Pa r- Nr BiCo 001 9 002 0 002 1 002 4 002 5 002 6 002 7 00...
Page 145 - Currents; Harmonic currents with 1% mains impedance
Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 145 10.9 Harmonic Currents 10.9.1 Harmonic currents with 1% mains impedance Table 10-8 Three Phase 400 V Connection MLFB Filter Type Power CT (kW) Fundamental Amps 5th Amps 7th Amps...
Page 146 - Use of MM4 Input Chokes
10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 146 6SE6400-5CA00-0BP0 10.10 Use of MM4 Input Chokes When the inverter is operating it gives rise to a non-sinusoidal current from the mains supply with harmonics. The amplitude of the harmonics can b...
Page 147 - Shock and Vibration; Stress during Operation (Single Sine Sweep); Peak acceleration 5g - duration of shock 30 ms; Peak acceleration 15g - duration of shock 11 ms.
Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 147 10.12 Shock and Vibration The inverter has been tested for compliance with the following standards. 10.12.1 Vibration Stress during Operation (Single Sine Sweep) Required Standa...
Page 150 - A segment can be extended by using RS485 repeaters.
10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 150 6SE6400-5CA00-0BP0 NOTES: The PROFIBUS Module (see Section 8.4) can only be fitted and removed from the inverter when the inverter is powered off. The PROFIBUS Module must be connected to the driv...
Page 151 - Quick Guide to setting up PROFIBUS
Issue 03/01 10 Engineering Information MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 151 Quick Guide to setting up PROFIBUS The bus cable between the master device and the drive must be connected correctly. this includes the necessary termination resistors. Bus Term...
Page 152 - Variant Independent Options; The AOP has several practical uses. For example:
10 Engineering Information Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 152 6SE6400-5CA00-0BP0 10.15 Variant Independent Options Several options are available for use with Siemens Standard inverters. These are intended to assist product selection, installation and commiss...
Page 155 - Applicable Standards; Appendices; European Low Voltage Directive; inverters; European Machinery Directive
Issue 03/01 Applicable Standards MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 155 Appendices A Applicable Standards European Low Voltage Directive The MICROMASTER product range complies with the requirements of the Low Voltage Directive 73/23/EEC as amended by Dire...
Page 156 - B List
List of Abbreviations Issue MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 156 6SE6400-5CA00-0BP0 B List of Abbreviations AC Alternating Current AIN Analog Input AOP Advanced Operator Panel BI Binector Input BO Binector Output BOP Basic Operator Panel CI Connector Input CIB Connector I...
Page 157 - MICROMASTER 411 / COMBIMASTER 411 Parts Identification
Issue 03/01 MICROMASTER 411 / COMBIMASTER 411 Parts Identification MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 157 C MICROMASTER 411 / COMBIMASTER 411 Parts Identification 1 2 2 4 5 6 7 8 9 3 11 10 4 12 Item Description 1 Inverter Cover 2 Inverter Retaining Screw ...
Page 158 - Index; D Index
Index Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 158 6SE6400-5CA00-0BP0 D Index A Access Levels · 68 Advanced Operating Panel (AOP) · 152 Advanced Operator Panel (AOP) · 53 Altitude · 22 Ambient operating conditions · 19, 22 AOP details · 152 Applicable standards Europe...
Page 161 - Suggestions and/or Corrections; From; Company/Service Department
MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 161 Suggestions and/or Corrections Suggestions Corrections To: Siemens AG Automation & Drives Group SD VM 4 P.O. Box 3269 D-91050 Erlangen Federal Republic of Germany For Publication/Manual: MICROMASTER 411 & COM...
Page 163 - Geräteansicht
Issue 03/01 Geräteansicht MICROMASTER 411 & COMBIMASTER 411 Operating Instructions 6SE6400-5CA00-0BP0 163
Page 164 - Siemens Aktiengesellschaft
Siemens AG Bereich Automation and Drives (A&D) Geschäftsgebiet Standard Drives (SD) Postfach 3269, D-91050 Erlangen Bundesrepublik Deutschland © Siemens AG, 2002 Subject to change without prior notice Siemens Aktiengesellschaft Order No.: 6SE6400-5CA00-0BP0 Date: 03/01