Siemens HB 43NB.20B - User Manual

Siemens HB 43NB.20B

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Table of Contents:

  • Page 2 – SAFETY WARNING; HEALTH AND SAFETY AT WORK; Before any; the earth connections within the CLS with LMF signal head are; WARNING; be connected to ELV
  • Page 3 – Any power tools must be regularly inspected and tested.; Safety of Road Users
  • Page 5 – TABLE OF CONTENTS
  • Page 7 – Transformer Replacement; APPENDIX A
  • Page 8 – FIGURES
  • Page 11 – INTRODUCTION
  • Page 12 – Related Documents
  • Page 13 – Power Consumption (CLS; NOTE; Power Consumption
  • Page 16 – SIGNALS AND POLES; CLS ELV aspects should; ONLY; be connected to Siemens ST900 (ELV) and; not; utilise a LMF Unit.; Figure 1
  • Page 17 – Figure 2
  • Page 18 – CLS ELV OPTION; CLS ELV Type A; Figure 3 CLS ELV Type A; CLS ELV Type B; Figure 4 CLS ELV Type B
  • Page 20 – Installation at a new site
  • Page 21 – Order of Installation
  • Page 22 – M10 screws and bolts; Signal Head packaging; Helios modular signals are supplied boxed in two forms:; Figure 6
  • Page 23 – Figure 7
  • Page 24 – Figure 9; Assembly and attachment of side boxes are described in section 2.7.; Optical Units; interchangeable with the Helios lens.; 00 mm Aspects for Vehicle, Pedestrian and Green Arrow Signals
  • Page 25 – CLS ELV
  • Page 26 – LV Regulatory Signs
  • Page 27 – Assembling and Terminating a Signal Pole; Galvanised Poles
  • Page 28 – Pole Selection; – Typical Signal Pole Assembly showing heights for compliance; The dimensions on this drawing show the
  • Page 29 – Example 1
  • Page 30 – – Signal Pole Assembly showing useful dimensions for Pole
  • Page 31 – Erecting the Pole; This operation is then repeated for each pole at the intersection.
  • Page 32 – Neutral Connections General
  • Page 34 – – Traffic Signal Junction Cabling Design Certification for; Controller Neutral Connection; Cut lengths of wire 60 mm long and bare each end for 10 mm.
  • Page 35 – – Wiring of the Neutral Terminal Block; There are four types of bracket for Helios:; Extension Bracket Assembly
  • Page 36 – – Extension Bracket
  • Page 37 – Signal Head Arrangement
  • Page 38 – – Sacrificial Cap parts; . The smooth cap is fitted to the; Note
  • Page 39 – – Sacrificial Cap assembly
  • Page 40 – – Door clip detail
  • Page 42 – Figure 21 CLS ELV Type B Anti-rotation Clip; Insert or adjust the mask as required.; Figure 22 CLS ELV Arrow Mask; Secure the door, tightening the anti-vandal screws if supplied.
  • Page 43 – Four in Line
  • Page 44 – – Side box showing fixing plates and conduit
  • Page 45 – Wiring Side Boxes
  • Page 46 – Remove any surplus seal from the face of the lens.; – Transformer fitted to floor of case
  • Page 47 – – PSU assembly fitted into case
  • Page 48 – Red CLS unit; – Futurit CLS Unit
  • Page 49 – – Dialight CLS Unit
  • Page 50 – CLS ELV Type B Transformer Placement; Figure 33 Transformer mounting points; LMF for Red Aspect
  • Page 51 – – CLS with LMF; CLS Unit; Do not undo this nut; Internal Chassis Plate
  • Page 52 – – TRAM Indicator rear view showing Keyhole slots; To remove the Tram indicator from its housing:
  • Page 53 – – TRAM Indicator showing keyhole slot from the front; See Figure and Figure for the fixing position.; – Bridge Rectifier; Keyhole slot
  • Page 54 – – Standard Hood fitting
  • Page 55 – – Angled Hood fitting
  • Page 56 – – Solar Cell
  • Page 57 – – Pedestrian push button unit
  • Page 58 – Violet
  • Page 59 – – LED Wait Box
  • Page 61 – Pushbutton Assembly
  • Page 62 – – Toucan Nearside Signal and Demand Unit
  • Page 63 – – Red Man PCB from Puffin Nearside Unit (Mk 1)
  • Page 64 – – Nearside Signal Shown with Red Man/Cycle/Equestrian PCB
  • Page 65 – – Demand Unit
  • Page 66 – Nearside Mk2 Range of units
  • Page 67 – Nearside Mk2/Pedestrian Wait Mk2 Pole drilling positions
  • Page 68 – Installation of Nearside and WAIT Mk2 fixing kits to pole
  • Page 69 – Figure 52: Mounting of Nearside/Pedestrian WAIT units to Pole.
  • Page 70 – Standard Wait Mk2 Indicator Units
  • Page 71 – Terminal Block Layout for STD Wait Mk2 Indicator units
  • Page 72 – Figure 54 - LED Mk2 Wait Box
  • Page 73 – Table 1 CLS Wait Lamp Monitoring Options
  • Page 74 – Figure 55 CLS Wait Retrofit and MK2 Spacer
  • Page 75 – Figure 57 CLS Wait Unit
  • Page 76 – Module Replacement; Disconnect the earth connection from the module.; Lamp Monitoring ELV
  • Page 77 – Nearside Mk2 Signal and Demand Units
  • Page 78 – – Nearside Mk2 Signal Unit; Centre of the Demand Unit Push button must be 1.0m
  • Page 79 – Terminal Block Layout for Nearside Signal units
  • Page 80 – The UK Variants, with piezo switch are; – Nearside Mk2 Demand Unit
  • Page 82 – Nearside Mk2 and Mk2 LP Combined Unit
  • Page 83 – – Nearside Mk2 Combined Unit
  • Page 84 – Centre of the Demand Push button must be 1.0m; – Nearside Mk2 Combined Unit - Shows the Three PCBs; d) a front panel, the type which is dependant on the Nearside Signal
  • Page 85 – e) A vandal resistant Stainless Steel switch or piezo switch; Terminal Block Layout for Nearside Combined units
  • Page 86 – Radix/Sedgwell Power Supply for Tactile
  • Page 87 – – Radix power supply; This equipment comes with its own fitting instructions.; Backing Boards
  • Page 88 – – Backing board fixings
  • Page 89 – – AGD fitted to signal head bracket; The following are the Signal Head options for Bleep and Sweep
  • Page 90 – – Bleep and Sweep Signal Head Arrangement; Bleep and Sweep Control Unit
  • Page 91 – Figure 67 - Bleep and Sweep Microphone and Speaker Mounting
  • Page 92 – – Bottom bracket fitted
  • Page 93 – – Angle of Rotation; engaged before rotating the signal head. Adjust; Signal Head to Pole Connection
  • Page 94 – – Pole Cap fitted; Making sure they are the; right way up; fit each door over its correct module and
  • Page 95 – – Door Clip closed
  • Page 96 – COMMISSIONING
  • Page 97 – ELV Controllers
  • Page 98 – MAINTENANCE; Check that; First Line Maintenance
  • Page 99 – Either of the following procedures may now be used.
  • Page 100 – leads about 25
  • Page 101 – – LED PCB front
  • Page 102 – Clip the PCB back into place on the door assembly.; he Earth connections are daisy-chained from the red, to the
  • Page 103 – – PSU White Molex Connectors
  • Page 104 – – CLS Unit fitted into door
  • Page 105 – – Futurit CLS Unit, Retaining Ring and retaining Clips; Remove the 4 screws that holds the CLS Unit to the door.
  • Page 106 – SIEMENS; ce; ELV; – ELV CLS LABEL
  • Page 107 – CLS ELV Type B Replacement; Refit the door to the signal head and re-connect the input lead.
  • Page 108 – LMF Fuse Replacement; – Ceramic 20 x 5 1A 240v) in the fuse cap and screw; Fuse Holder
  • Page 109 – . Replace the LMF Unit’s cover and screws and add; – LMF with Cover Removed; water ingress down this cable from dropping into the LMF unit.; – LMF unit within a signal aspect; Earth Terminal
  • Page 110 – – Lens with seal in place
  • Page 111 – – Reflector with seal in place; Therefore, this procedure should be avoided wherever possible.
  • Page 112 – – LED Aspect Door
  • Page 113 – – CLS Aspect Door; Normally a door/lens assembly is replaced complete.
  • Page 114 – Regulatory Sign Door Replacement; Door Clip Replacement
  • Page 115 – Remove the door and work on the ground.
  • Page 116 – Lens Replacement CLS with LMF or CLS (NLM); – CLS with LMF) or the Mains Input cable on
  • Page 117 – Lens Replacement CLS ELV; Working on the ground CLS ELV Type A; Sacrificial Cap Replacement; the entire signal head carefully for associated damage.
  • Page 118 – Sacrifical Caps
  • Page 119 – – Separated Modules; It is recommended that undamaged parts be reused where possible.
  • Page 120 – – Front View
  • Page 121 – – Rear View
  • Page 122 – – Top View
  • Page 123 – APPENDIX B; Part Number; Ha
  • Page 128 – APPENDIX C; LED WAIT; The issue number is the last two digits on the serial number label.
  • Page 129 – CALL DEMAND
  • Page 131 – APPENDIX D; Introduction; Tools and Consumables Required; Tightening Procedure
  • Page 132 – Inspection Procedure; each
  • Page 133 – Replacement of Main bolts and or washers.
  • Page 134 – Different Fixings In the field; Torque to 20Nm
  • Page 136 – Upgrades Recommended
  • Page 139 – Appendix E- TRAM Indicator Cable connections and Aspects; When the Door assembly is
  • Page 141 – digital; correct polarity; ELV TRAM indicator 6 aspect internal assembly
  • Page 142 – INDEX
Loading the manual

H

ELIOS

G

ENERAL

H

ANDBOOK

667/HB/30000/000

Issue 24

Page 1 of 143

Siemens Traffic Controls
Sopers Lane
Poole
Dorset
BH17 7ER

HELIOS

GENERAL

HANDBOOK

THIS DOCUMENT IS ELECTRONICALLY HELD AND APPROVED

PREPARED:

Roy Bowen / Dave Martin

FUNCTION:

Senior Group Leader

ssue Change Ref

Date

Issue Change Ref

Date

1 -------------

Aug 2001

2 TS001135

09/09/2002

3 TS001228

29/11/2002

4 TS001310

29/04/2003

5 TS001552

26/06/2003

6 TS002019

28/05/2004

7 TS002133

19/07/2004

8 TS002438

30/03/2005

9 TS002541

5/06/2005

10 TS002832

28/09/2005

11 TS003362

09/08/2006

12 TS003948

11/09/2007

13 TS004269

23/01/2008

14 TS004932 /TS004597 19/03/2009

15 TS004957

03/07/2009

16 TS005436

13/04/2010

17 TS005846

07/12/2010

18 TS005953

11/02/2011

19 TS006160

18/07/2011

20 TS006174

05/09/2011

21 TS006640

26/07/2012

22 TS006820

22-05-13

23 TS006850

30/05/2013

24 TS007161

08-08-13

Siemens plc 2001 - 2012. All rights reserved.

All trademarks are acknowledged.

The information contained herein is the property of Siemens plc and is supplied without liability for errors
or omissions. No part may be reproduced or used except as authorised by contract or other written
permission. The copyright and the foregoing restriction on reproduction and use extend to all media in
which the information may be embodied.

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Summary

Page 2 - SAFETY WARNING; HEALTH AND SAFETY AT WORK; Before any; the earth connections within the CLS with LMF signal head are; WARNING; be connected to ELV

H ELIOS G ENERAL H ANDBOOK 667/HB/30000/000 Issue 24 Page 2 of 143 SAFETY WARNING HEALTH AND SAFETY AT WORK Safety of Installation and Maintenance Personnel In the interests of health and safety, when installing, using or servicing this equipment the following instructions must be noted and adhered ...

Page 3 - Any power tools must be regularly inspected and tested.; Safety of Road Users

H ELIOS G ENERAL H ANDBOOK 667/HB/30000/000 Issue 24 Page 3 of 143 (k) Any power tools must be regularly inspected and tested. (l) Any ladders used must be inspected before use to ensure they are sound and not damaged. (m)When using a ladder, before climbing it, ensure that it is erected properly an...

Page 5 - TABLE OF CONTENTS

H ELIOS G ENERAL H ANDBOOK 667/HB/30000/000 Issue 24 Page 5 of 143 TABLE OF CONTENTS SAFETY WARNING .................................................................................. 2 MAINTENANCE PROVISION (MP) ........................................................... 4 1. INTRODUCTION .............

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