Page 2 - Siemens Energy & Automation’s Standard Warranty
Siemens Energy & Automation’s Standard Warranty This warranty applies to flow metering and leak detection systems. SIEMENS ENERGY & AUTOMATION CORPORATION (the Company) warrants to the originalpurchaser of this equipment as presented in Section 1 of Siemens Energy & Automation, Inc. Stan...
Page 3 - MULTI-FUNCTION FLOWMETER; Prepared By; FIELD MANUAL; IMPORTANT NOTICE; Controlotron is now part of:
FOR TECHNICAL ASSISTANCE: FOR GENERAL INFORMATION: Call: (800) 275-8480 Website: www.controlotron.com (631) 231-3600 E-mail: [email protected] Fax: (631) 231-3334 Or: [email protected] E-mail: [email protected] Field Manual 1010NFM-3J August 2006 For use with Operating System Software Version 3.01.0...
Page 4 - Manual Changes
Manual Changes N O T E : F o r t h e l a t e s t u p d a t e s a n d r e v i s i o n s t o t h i s f i e l d m a n u a l g o t o www.controlotron.com/downloads.htm and check the Product Manual listing.
Page 5 - SETUP PROCEDURE FOR; Manual Addendum; FOR TECHNICAL ASSISTANCE:
MANUAL ADDENDUM SETUP PROCEDURE FOR WET-FLOW CALIBRATED 1010 SYSTEMS System 1010 Uniflow Portable & NEMA Flowmeter Systems Manual Addendum July 2002 1010FMA-4 FOR TECHNICAL ASSISTANCE: FOR GENERAL INFORMATION: Call: (800) 275-8480 Website: www.controlotron.com (631) 231-3600 E-mail: [email prote...
Page 6 - SETUP PROCEDURE FOR “WET-FLOW CALIBRATED” 1010 SYSTEM; Refer to the diagnostic data sheet; tant at this point that it be flowing.
Manual Addendum 1010FMA-4 July 2002 SETUP PROCEDURE FOR “WET-FLOW CALIBRATED” 1010 SYSTEM 1. INTRODUCTION When the system 1010 is wet-flow calibrated, the flow computer stores the installation param-eters in its storage memory. Each flow calibration is assigned a unique site name. Usually, thesite n...
Page 7 - Flowmeter Setup
Manual Addendum 1010FMA-4 2.2 Flowmeter Setup NOTE: The following instructions require the use of the keypad and the menu. The installer should become familiar with their use before proceeding further. 2.2.1 Switch the flowmeter on. Press the <MENU> key. 2.2.2 On multi-channel flowmeters, use ...
Page 8 - TRANSFER INSTALL FUNCTION; To initiate the Transfer Install function, proceed as follows:; Saving New Transfer Install Site
Manual Addendum 1010FMA-4 3. TRANSFER INSTALL FUNCTION All 1010 flowmeter operating systems (version 3.00.20 and greater) include the installation facil-ity called “Transfer Install.” This function permits the transducers to be repositioned while main-taining all calibration parameters and operation...
Page 10 - Note
Manual Addendum 1010FMA-14 May 2002 1 EXPANDED I/O OPTION (For Systems Equipped With 1010N-7 Modules) INTRODUCTION The 1010N-2 I/O Module and 1010N-7 Expanded I/O Module both provide current (Io1, Io2), voltage(V01 and Vo2) and pulse rate (Pgen 1 and Pgen 2) analog outputs. The Expanded I/O Module O...
Page 11 - Note that these outputs, though; CHANNEL; Note that the four Aux Io outputs are externally powered.
Manual Addendum 1010FMA-14 2 May 2002 1010N-2 I/O Module The conventional 1010N-2 I/O module provides the following: z Two self-powered, isolated 4-20 mA current loops (signals Io1 and Io2) that are assignable andspannable by the user to many flowmeter variables such as flow, sonic velocity, signal ...
Page 12 - FLOW COMPUTER; Aux Io1; OUTPUT
Manual Addendum 1010FMA-14 3 May 2002 NOTE: The method used to create auxiliary current loops makes it impractical to generate the 2 mA fault current produced by the primary 4-20 mA outputs of the meter. NOTE: The 1010N-7 Expanded I/O Module auxiliary output signals (Aux Io1 - Aux Io4) geneated from...
Page 13 - Table Of Contents; Section; TABLE OF CONTENTS
1010NFM-3J Table Of Contents Section 1 1. Getting Started ................................................................................................ 1-1 1.1 Introduction ..................................................................................................... 1-1 1.2 Important Safe...
Page 14 - ii
1010NFM-3J Table Of Contents ii 2.2.2 How To Select A Pipe Size ............................................................................. 2-8 2.2.3 How To Enter The Pipe OD (in. or mm) ........................................................ 2-9 2.2.4 How To Select A Pipe Material .................
Page 15 - iii
1010NFM-3J Table Of Contents iii NETFLOW ............................................................................................. 2-37Totalizer Controls ................................................................................... 2-37The Flow/Total Units Menu Structure .....................
Page 16 - iv
1010NFM-3J Table Of Contents iv 2.9.1 Datalogger Mode ........................................................................................... 2-54 2.9.2 Datalogger Data ............................................................................................. 2-54 Alarm Letter Codes and Descr...
Page 17 - Section 3
1010NFM-3J Table Of Contents v Transit Time Adjustment: (Hot Key 3) ............................................. 2-75Zero Crossover Adjustment: (Hot Key 4) ....................................... 2-76Envelope Threshold Adjustment: (Hot Key 5 & 6) .......................... 2-76Signal Masking Fu...
Page 18 - Section 4
1010NFM-3J Table Of Contents vi Section 4 4. The Meter Facilities Menu And Graphic Display Screens .......................... 4-1 4.1 Preferred Units ................................................................................................ 4-1 4.2 The Table Setups Menu ..........................
Page 21 - Section 1; GETTING STARTED; INTRODUCTION; Typical steps to complete the installation procedure.
1-1 1010NFM-3J Section 1 1. GETTING STARTED 1.1 INTRODUCTION Congratulations on your purchase of the Siemens SITRANS FUS1010 NEMA Permanent Flowmeter.Intended for dedicated applications, this versatile transit-time flowmeter is easy to set up and operate.The Model FUS1010 flowmeter represents the st...
Page 22 - THE KEYPAD ENABLE SWITCH
1-2 1010NFM-3J Section 1 TYPICAL SYSTEM - 1010N PERMANENT CLAMP-ON SYSTEM Flow Measurement Sub- system ( 4 channel system depicted here) 1.4 THE KEYPAD ENABLE SWITCH All System 1010N models provide a keypad enable/disable switch to prevent unauthorized access tothe Installation Menu. In addition, a ...
Page 23 - INTRODUCTION TO THE 1010N MENU SCREENS; TYPICAL INSTALLATION MENU SCREEN; Select Pipe Class; KEYPAD FUNCTION CHART
1-3 1010NFM-3J Section 1 1.5 THE 1010N KEYPAD The 1010N integral keypad provides 32 numeric and function keys (see table below). Use these keys toenter, review or edit the site data. Certain keys control the graphics display, Datalogger and Totalizer.“Blind Models,” having no keypad or display, must...
Page 24 - HOW TO USE THE INSTALLATION MENU; menu; Siemens; EXPLANATION OF THE CALL-OUTS
1-4 1010NFM-3J Section 1 1.7 HOW TO USE THE INSTALLATION MENU This section introduces the System 1010 Installation Menu. It explains how to access and leave theInstallation Menu and how to enter site data. The Installation Menu consists of sub-menus, each pro-viding individual menu locations ( menu ...
Page 25 - Siemens 2 Channel [1] Channel 1
1-5 1010NFM-3J Section 1 1.7.1 ACCESSING AND LEAVING THE MENU Upon first turning the meter on you see a Siemens graphic. This means that there is no active sitesetup currently stored in memory. Note that this screen identifies the software version of the meter onthe upper right-hand corner of the di...
Page 28 - Controlotron Dual Path Channel 1
1-8 1010NFM-3J Section 1 Entering Alphanumeric Strings An alphanumeric string is a series of numbers and letters; and also the Quotation Mark and the PoundSign symbol. You can also use a space. The meter uses these to identify a specific site setup or user-modified table. The 1010N keypad does not p...
Page 29 - Pipe; Dual Channel
1-9 1010NFM-3J Section 1 Dual Path Dual Path uses two measurement channels to achieve a single output via a “virtual” third channel. Theresultant data is the average of the two channels. Only clamp-on or in-line transit-time operation al-lowed. Benefits include highest available precision and enhanc...
Page 31 - Select Meter Type
1-11 1010NFM-3J Section 1 Selecting A Meter Type The following example explains how to select a dual-channel clamp-on meter and initiate site program-ming for the measurement channel. Your [Meter Type] selection, as well as other menu selections, are“remembered” through power cycles. NOTE: If you ha...
Page 32 - Channel 1
1-12 1010NFM-3J Section 1 To select [Clamp-On] press . This selects the Clamp-On Installation Menu for Measure- ment Channel 1. Note that the first menu, [Channel Setup], is highlighted. Creating a New Site Setup (See paragraph 2.1.1) The Channel Setup section of this manual provides detailed instru...
Page 33 - the second character position.
1-13 1010NFM-3J Section 1 Press and hold . Note that the character position begins to scroll upward through thealphabet of capital letters. Continue to scroll until block cursor shows [S]. Press . Press and hold . Notice that the capitalized alphabet list begins to scroll downward throughthe alphabe...
Page 34 - Site Security
1-14 1010NFM-3J Section 1 Flowmeter Installation Flowchart Flowmeter Installation Collect Site Data Choose Mounting Location For Flowmeter and Transducers Prepare Pipe Surface Access Installation Menu Create a Site Enter Pipe Parameters Invoke Transducer Install Procedure Mount Transducers on Pipe a...
Page 35 - USING FASTSTART SETUP; Your pipe must be included on the meter’s pre-set pipe table.
1-15 1010NFM-3J Section 1 1.8 USING FASTSTART SETUP The dual-channel clamp-on mode offers a choice of using FastStart Setup or Full Site Setup to createyour site setup. As its name implies, FastStart Setup is a quick way to start up the meter. FastStartinserts default settings into all applicable me...
Page 36 - Now, we will select and install the transducers.; PICKING AND INSTALLING THE TRANSDUCERS; Note the Number Index value.
1-16 1010NFM-3J Section 1 Next, we will pick the pipe size: [1CS80] by moving the cursor to the selection and then press-ing . This is all there is to setting up the pipe parameters. Now, we will select and install the transducers. ENT 1.8.2 PICKING AND INSTALLING THE TRANSDUCERS Press to access the...
Page 37 - The meter performs an Initial
1-17 1010NFM-3J Section 1 NOTE: You are allowed to override the transducer type and size mounting mode and spacing offset. See paragraph 1.7. Now you have to mount the transducers in accordance with the data recommended on the screen.Refer to the Section 3 for detailed instructions. The pipe must be...
Page 39 - 010WX CLAMP-ON LIQUID FLOWMETERS; The 1010WX flowmeter model numbers are listed below.; SYSTEM HARDWARE; Alternate Light Weight 1010WX Case
1-19 1010NFM-3J Section 1 1.9 1010WX CLAMP-ON LIQUID FLOWMETERS The 1010WX flowmeter model numbers are listed below. 1010WX Series Flowmeters 1010WX1010DWX1010MWX 1010WX METER TYPES The 1010WX series flowmeters are available in Single, Dual Path and Multi-Path versions. Theflowmeters may include a d...
Page 40 - DISPLAY AND KEYPAD OPTIONS; local keypad. Setup must be done with cover opened.
1-20 1010NFM-3J Section 1 Standard Case Enclosure with Window includ-ing the 1010WX equipped with optional graphicdisplay and local keypad. Standard Case Enclosure without Window includ-ing the 1010WX equipped with optional graphicdisplay and local keypad. (Shown with coveropened.) ELECTRONIC MODULE...
Page 41 - Section 2; THE 1010N INSTALLATION MENU; The conventions used with these instructions are:
2-1 1010NFM-3J Section 2 2. THE 1010N INSTALLATION MENU Programming System 1010N requires no special experience or training. This field manual contains allthe necessary information. If you intend to connect this instrument to an external device, then pleasehave the instruction manual for the device ...
Page 42 - THE CHANNEL SETUP MENU; Use this menu to manage site; Recall Site Setup; CHANNEL SETUP MENU STRUCTURE
2-2 1010NFM-3J Section 2 2.1 THE CHANNEL SETUP MENU Available after picking a meter type and a measurement technology. Use this menu to manage site setups. You can create, recall, delete and save entire site setups. You can apply Site Security, whichpermits read-only access to the Installation Menu ...
Page 43 - Where a visual of the keys is shown this means press this key); HOW TO ENABLE AND DISABLE A MEASUREMENT CHANNEL
2-3 1010NFM-3J Section 2 on the list is the currently active Site Setup. The system will be ready for operation after you install thetransducers and make the required hardware connections. Note that the installed transducers mustcomply with the recalled site parameters. To recall a Saved Site Setup:...
Page 44 - CAUTION: MAKE CERTAIN THAT YOU RETAIN A COPY OF THE PASSWORD IN A SE-
2-4 1010NFM-3J Section 2 2.1.3 HOW TO CREATE/NAME A SITE SETUP Use this command to create a new Site Setup. This is the first action required for an original installa-tion. Create/Name Site inserts system defaults in all the appropriate menu cells. You can edit thesedefaults as necessary to suit you...
Page 45 - To move the cursor to the second character position press .
2-5 1010NFM-3J Section 2 To select the first character, use the numeric keys or press . To move the cursorto the first character position press . To move the cursor to the second character position press . Repeat the selection process for the second character. Continue this process until all therequ...
Page 46 - To Save or Rename a Site Setup:; THE PIPE DATA MENU; the transducer install procedure.; Select Pipe Class from Pipe Table
2-6 1010NFM-3J Section 2 To Save or Rename a Site Setup: To access the first character position press To select a character press then to highlight to next character position. To select the second character press . Repeat this process to select all thecharacters (8 max.). To save the site data prese...
Page 47 - *Note: The highlighted selection in the above table illustrates; THE PIPE DATA MENU STRUCTURE
2-7 1010NFM-3J Section 2 Pipe Data Select Pipe Class Manual Entry ASA Stainless Steel* ASA Carbon SteelASA PlasticMetric DN SteelMetric SGP SteelCast Iron TableDuctile Iron TableCopper Tube Table Select Pipe Size Manual Entry Set pipe parameters manually ASA Stainless Steel* ASA Carbon Steel ASA Pla...
Page 48 - To select a Pipe Class:
2-8 1010NFM-3J Section 2 2.2.1 HOW TO SELECT A PIPE CLASS The 1010N pipe tables are arranged by classes of common type and material. The default selection is[Manual Entry]. As its name infers, you would use this selection to manually enter individual pipe pa-rameters. To select a Pipe Class: To acce...
Page 49 - actual pipe dimensions, not ASA code or any other standard
2-9 1010NFM-3J Section 2 After selecting a pipe class: To access the [Select Pipe Size] option list press To scroll to the required pipe press To register selection press 2.2.3 HOW TO ENTER THE PIPE OD (in. or mm.) Use this menu cell to edit the pipe outer diameter. Be aware that you will not be abl...
Page 50 - THE APPLICATION DATA MENU
2-10 1010NFM-3J Section 2 NOTE: Do not use ASA schedule code to specify the wall thickness. You must enter actual dimensions. To enter the Pipe Wall Thickness: To enable numeric entry press Use the keypad’s numeric keys to type exact wall thickness (use in/mm). To register the pipe wall thickness pr...
Page 51 - Select Liquid Class from Liquid Table; APPLICATION DATA MENU STRUCTURE; Application Data
2-11 1010NFM-3J Section 2 Use this menu to select a class of liquids and optionally edit the following liquid parameters: • Estimated Vs • Viscosity • Density (Specific Gravity) Siemens 2 Channel [1] Channel 1 Select Liquid Class from Liquid Table UniMass Table Create/Edit Table Temperature Range -4...
Page 52 - Must recognize degrees C, degrees F selection.; APPLICATION DATA MENU STRUCTURE (continued)
2-12 1010NFM-3J Section 2 NOTE: The currently active table will be shown highlighted next to the [UniMass Table] menu cell. If no table is active then [Disable] will appear highlighted next to the [UniMassTable] menu cell. NOTE: The [Changing Temp & Vs] lookup table must be serially loaded using...
Page 53 - To select a Liquid Class:; Liquid Class; How to Edit the Estimated Vs (liquid sonic velocity); To activate numeric entry press
2-13 1010NFM-3J Section 2 2.3.1 HOW TO SELECT A LIQUID CLASS The liquids listed in the [Liquid Class] option list are representative samples of the class of liquids towhich they belong. Selecting a named liquid fills in the Estimated Vs (m/s), Viscosity (cS), and Density(SG) parameters automatically...
Page 55 - From handbooks of physical or chemical data.; APPLICATION DATA MENU EXPLANATIONS FOR UniMass TABLE
2-15 1010NFM-3J Section 2 The table is built by inputting a series of data points—two inputs and two outputs each: z Input data consists of sonic velocity (Vs) and temperature. z Output data consists of specific gravity (S.G.) and viscosity (cS) at the specified Vs and tem-perature. Ideally, each po...
Page 56 - Create/Edit Table Point; Alternate Data Entry Method; An example of the format for a four point data file is as follows:
2-16 1010NFM-3J Section 2 z Create/Edit Table Point [New Point + Points List (1-32)] You may Create or Edit up to 32 points. If you need support for multiple liquid classes, you maycreate additional identical flow sensing sites to accommodate them, altering only the UniMassTable entries. Then each s...
Page 57 - For example, line 1 of MTABLE 1 4
2-17 1010NFM-3J Section 2 MTABLE is the special keyword indicating that UniMass data follows, 1 stands for the channelnumber where the data is being installed, and 4 indicates the number of lines (data points). Thelast number must match the number of lines or else the table will not be correctly for...
Page 58 - Column; Temperature; nel, follow the instructions outlined below:; HOW TO SELECT A PIPE TEMPERATURE RANGE
2-18 1010NFM-3J Section 2 ENT The four comma separated columns within the data should be formatted in the following order and withthe units indicated: Column Parameter Units 1 Temperature Deg C or F 2 Sound Velocity (Vs) meters/second 3 Specific Gravity (relative to water @ 20ºC) 4 Viscosity (kinema...
Page 59 - To select a Piping Configuration:; Pipe Configuration Menu Structure; Path 1
2-19 1010NFM-3J Section 2 2.3.4 PIPE CONFIGURATION The [Pipe Configuration] menu cell in the Application Data menu presents a list of descriptions of pipingconfigurations that could affect the flow profile characteristics (such as “Single Elbow”). Examine theoption list. Selecting a piping configura...
Page 61 - Scroll List and select desired Model
2-21 1010NFM-3J Section 2 NOTE: Before preceeding to mount transducers, it is recommended that Section 3 - HARD- WARE INSTALLATION GUIDE be reviewed. Refer to the Pick/Install Xdcr menu andmenu structure shown below for menu cell descriptions and details. Scroll List and select desired Model Pick/In...
Page 62 - Reflect mount only; PICK/INSTALL XDCR MENU STRUCTURE
2-22 1010NFM-3J Section 2 2.4.1 HOW TO SELECT A TRANSDUCER MODEL Use the [Transducer Model] menu cell to define the type of transducer for use with your application.This allows the flow computer to adjust its transmit/receive functions accordingly. You can choosefrom either the [1011 Universal] or [...
Page 63 - HOW TO SELECT A TRANSDUCER MOUNT MODE; NOTE: We recommend using Direct Mount with Plastic pipes.
2-23 1010NFM-3J Section 2 To select a Transducer Type: To access the [Xdcr Type] option list press To move the cursor to the required transducer model press To store your selection press 2.4.2 HOW TO SELECT A TRANSDUCER SIZE When you move the cursor to Transducer Size, the highlighted prompt at the ...
Page 64 - To select a different Spacing Offset
2-24 1010NFM-3J Section 2 2.4.4 REVIEWING THE SPACING METHOD The flow computer analyzes your transducer selection, mounting mode and pipe size to determine thebest way to install your transducers. It will recommend the use of either a mounting track, a spacerbar, or independent mounting. The flow co...
Page 66 - Yes
2-26 1010NFM-3J Section 2 Transducer Model 1011 Universal Transducer Size B3 Xdcr Mount Mode Direct Spacing Offset Minimum Number Index 4 Spacing Method Track 1012TP Ltn Value (in) 0.217 Install Completed? Yes Empty Pipe Set Channel Not Setup Zero Flow Adjust Channel Not Setup Siemens 2 Channel [1] ...
Page 67 - Install; Force Transmit Procedure; Force Transmit
2-27 1010NFM-3J Section 2 Transducer Model 1011 Universal Transducer Size B3 Xdcr Mount Mode Direct Spacing Offset Minimum Number Index 4 Spacing Method Track 1012TP Ltn Value (in) 0.217 Install Completed? Install Empty Pipe Set Channel Not Setup Zero Flow Adjust Channel Not Setup Siemens 2 Channel ...
Page 68 - appears at the top of the display
2-28 1010NFM-3J Section 2 Immediately after you press <ENT>, the computer starts an internal process called an Initial Makeup.The current Initial Makeup activity, for example: Drive 14 m 10 [—] appears at the top of the display screen. During the Initial Makeup, the flow computer verifies your...
Page 69 - Install Completed? Yes
2-29 1010NFM-3J Section 2 If you want to redo the Initial Makeup, move cursor to [New Makeup], then press <ENT>. This resetsthe option list. You can now repeat the install routine described previously. 2.4.9 THE EMPTY PIPE SET MENU The flow computer performs the MTYmatic routine automatically ...
Page 70 - How to Use the Set Empty Command; AutoZero
2-30 1010NFM-3J Section 2 How to Use the MTYmatic Command You can repeat MTYmatic (performed during the Initial Makeup) to correct an inaccurate Actual MTYsetting if conditions do not allow you to repeat the Actual Empty procedure. NOTE: Only use the MTYmatic procedure when the pipe is full. To star...
Page 71 - Actual Zero; when the AutoZero routine is invoked.; To invoke Actual Zero:; enable numeric entry.; Press to start the Actual Zero process.; Using Actual Zero
2-31 1010NFM-3J Section 2 Actual Zero The “Actual Zero” function simply averages the indicated “zero flow” readings (over a user defined timeperiod) then stores this average value in memory. Under normal operation the indicated flow reading iszero compensated by simply subtracting this memorized val...
Page 72 - To invoke ReversaMatic:; Reversamatic Action; Upon completion, the meter beeps and the display screen shows:; Reverse Xdcrs / Press ENT
2-32 1010NFM-3J Section 2 Important Note: A caution on the use of upper and lower flow limits (used to prevent flow mis-registra-tion) prior to using the Reversal Zero technique (Reversamatic): If the negative flow rate that the meterreads in the step during which the transducers are reversed is mor...
Page 73 - Select the [ZeroMatic] menu cell by pressing or then press; REYNOLDS TABLE; To select and enable the ZeroMatic option:
2-33 1010NFM-3J Section 2 Select the [ZeroMatic] menu cell by pressing or then press ZeroMatic (optional function) REYNOLDS TABLE NOTE: ZeroMatic is used in the Reflect Mode only. Invoking ZeroMatic clears any existing fixed zero offset. Use this menu cell to select the ZeroMatic option. If conditio...
Page 74 - Operation Adjust; To disable the ZeroMatic function:; THE OPERATION ADJUST MENU
2-34 1010NFM-3J Section 2 Channel/Path SetupPipe DataApplication DataPick/Install Xdcr Operation Adjust Flow/Total UnitsData Span/Set/CalStripchart SetupDatalogger SetupI/O Data ControlDiagnostic Data Siemens 2 Channel SITE 1 Dual Channel Flow Conforms operation to user Preferences To disable the Ze...
Page 75 - OPERATION ADJUST MENU STRUCTURE
2-35 1010NFM-3J Section 2 2.5.1 DAMPING CONTROL System 1010 provides two different data output filter types, SmartSlew and Time Average (recom-mended). SmartSlew provides the best combination of data smoothing and quick response to suddenrate changes. It performs data scatter damping during steady f...
Page 77 - THE FLOW/TOTAL UNITS MENU; POSFLOW
2-37 1010NFM-3J Section 2 2.6 THE FLOW/TOTAL UNITS MENU The Flow/Total Units menu is available after selecting a meter type and measurement channel. Use theFlow/Total Units menu to select volumetric flow units and an associated time base for the energy andflow rate and total outputs. After making yo...
Page 78 - Same list as
2-38 1010NFM-3J Section 2 THE FLOW/TOTAL UNITS MENU STRUCTURE Flow/Total Units Volume Units Flow Volume Units Gallons (US)LitersCubic FeetCubic MetersCubic InchesCubic CmOunces (U.S.)Imperial Gal31.0 GAL BBL31.5 GAL BBL42.0 GAL BBL55 GAL DrumAcre-feetPoundsKilogramsTonsMetric TonsFt/Sec (Vel)M/Sec (...
Page 82 - MODE FLOW DIRECTION
2-42 1010NFM-3J Section 2 NETFLOW (default) is best for applications where there may be zero flow for long periods. It mini-mizes false Totalizer register increments due to data scatter. Press the <Down Arrow> to accept thedefault setting. To select a Totalizer Mode: To access the [Totalizer M...
Page 85 - Min Temperature; prior to site creation
2-45 1010NFM-3J Section 2 Max Vs m/s The [Max Vs m/s] menu cell stores the maximum range for the sonic velocity output. The sonic velocity(Vs) appears on the Stripchart display and can drive any analog output or the alarm relay. The [Max Vsm/s] menu cell restricts this parameter to a maximum range o...
Page 87 - To move the cursor to activate numeric entry press; Makeup Latch; To access the [Makeup Latch] option list press
2-47 1010NFM-3J Section 2 Interface Vs (m/s) meters-per-second The [Interface Vs m/s] menu cell sets the Interface Vs setpoint. The relay changes state when thevariable exceeds the user setpoint Aeration % The System 1010 surpasses all other transit-time systems in its ability to operate with substa...
Page 88 - o enter the Kc Factor:; MultiPoint Calibration
2-48 1010NFM-3J Section 2 2.7.3 CALIBRATE FLOW RATE The 1010’s intrinsic calibration is excellent as confirmed by numerous laboratory and field trials underdiverse application conditions. We thus can confidently say that in any given application, the majority ofconventional flowmeters can not match ...
Page 89 - Use the numeric keys to type the required % correction for point #1.; NOTE: You must enter the raw flow rates in ascending order.; To perform a MultiPoint Calibration:; Indicated Rate
2-49 1010NFM-3J Section 2 Press to move to the [Indicated Rate] field, then to enable numeric entry. Use the numeric keys to type a flow rate for point #1, then . The highlight moves to the [% Correction] field for point #1. Press to enable numeric entry. Use the numeric keys to type the required % ...
Page 90 - To enable numeric entry press; THE STRIPCHART SETUP MENU; THE STRIPCHART SETUP MENU STRUCTURE
2-50 1010NFM-3J Section 2 To enable numeric entry press Use the numeric keys to type the required % correction for point #2. Press . Repeat this procedure for all required calibration points. After entering the last FlowCalibration Point press to exit MultiPoint calibration. ENT ENT 2.8 THE STRIPCHA...
Page 91 - default
2-51 1010NFM-3J Section 2 2.8.3 TIME BASE The [Time Base] option list defines the stripchart x-axis display interval. The stripchart plots an averageof readings obtained during the elapsed time between reports. Stripchart resolution is 1 data point perpixel, of which there are approximately 100 on t...
Page 92 - To erase the Stripchart plot:; THE DATALOGGER SETUP MENU
2-52 1010NFM-3J Section 2 2.8.4 STRIPCHART CLEAR Use this menu cell to clear the stripchart. Selecting [Yes] erases all current stripchart data. To erase the Stripchart plot: To access the [Stripchart Clear] option list press Move the cursor to [Yes] by pressing To clear the current Stripchart plot ...
Page 94 - To select a Datalogger Mode:
2-54 1010NFM-3J Section 2 2.9.1 DATALOGGER MODE The [Datalogger Mode] option list allows you to disable Datalogger, transmit reports to an externaltarget via RS-232 port, or store selected data for later display. The default setting is [Off]. After enablingthe Datalogger, select a data format before...
Page 95 - To select Datalogger Data items:; sequent reports will conform to the selected interval.; To set the Log Time Interval:
2-55 1010NFM-3J Section 2 Alarm Letter Codes and Descriptions S ...... Spacing ............... Transducer spacing may need re-adjustmentE ...... Empty ................. Pipe is emptyR ...... Rate .................... Flow above High setting or below Low settingF ....... Fault .................... Th...
Page 97 - THE I/O DATA CONTROL MENU
2-57 1010NFM-3J Section 2 NOTE: In single channel 1010’s the datalogger uses a compression scheme that precludes backward scrolling. Important point about Datalogger resources and dual-channel systems. When logging data on both measurement channels simultaneously, the Datalogger stores reports ina s...
Page 99 - CAUTION: Do not connect to a powered loop.; Model Number and I/O Module
2-59 1010NFM-3J Section 2 Assigning Io Output Functions The Io analog output is a self-powered, isolated 4-20mA DC signal that varies linearly in relation to aselected data function. CAUTION: Do not connect to a powered loop. To assign a function for the current output: From [Analog Out Setup], pres...
Page 100 - (Standard, High Performance and Enhanced Performance Flowmeters)
2-60 1010NFM-3J Section 2 2.10.2 RELAY SETUP Use this menu to assign a function to channel relays. System 1010 supports 2 types of relay outputs,Alarm Relay and Pulse Relay. Alarm Relay outputs operate in “fail-safe” mode. The relay(s) are ener-gized under normal conditions - an alarm condition caus...
Page 101 - the overflow register described in the last paragraph.; RELAY OPTION LIST
2-61 1010NFM-3J Section 2 To assign functions to Relay 1: To access the [Relay] option list press To move the cursor to the desired Relay assignment press To store selection press . Repeat procedure for Relay 2. ENT 2.10.3 ANALOG INPUT SETUP (optional function) The Analog Input Setup function assign...
Page 102 - The first step is to enable the DC current input port.; THE DIAGNOSTICS DATA MENU; Analog Inp Setup; inputs and wiring procedures.
2-62 1010NFM-3J Section 2 Setting up the Analog Current Input The first step is to enable the DC current input port. From Analog Input setup: To access the [Iin] option list press the <Right Arrow> twice. To move the cursor down to [Aux (n)] press the <Down Arrow> and then <ENT>. T...
Page 104 - MAIN DIAGNOSTIC MENU DESCRIPTION
2-64 1010NFM-3J Section 2 2.11.1 MAIN DIAGNOSTICS SCREEN This is the Main Diagnostics Data screen. It provides menus that show Flow, Application, Liquid andSite Setup information. The Test Facilities menu provides test/control functions to optimize operation,analyze application conditions and to rec...
Page 105 - CAUTION: Incorrect usage will result in reduced accuracy.; NOTE: AnCal remains active only while you remain in this menu cell.
2-65 1010NFM-3J Section 2 Vs m/s This menu cell shows the current sonic velocity in m/s. If you move the cursor to this menu cell you willnote that it switches from the usual arrow ( ) to a question mark (?). This indicates that you can increase the reading by pressing the [+] key for coarse adjustm...
Page 107 - LIQUID DATA MENU ITEMS
2-67 1010NFM-3J Section 2 2.11.3 THE APPLICATION INFO MENU This menu provides a live display of the basic timing data used by meter during operation. 2.11.4 THE LIQUID DATA MENU This menu shows the current Reynolds number used by the meter to implement flow profile compen-sation. Depending on the 10...
Page 108 - SITE SETUP MENU ITEMS
2-68 1010NFM-3J Section 2 2.11.5 THE SITE SETUP DATA MENU This menu provides data pertaining to transducer characteristics and operation. Some menu itemsare for technical support interpretation only. fx (drive) 30 N (burst length) 5 Ltn in -1.154 Vfmax GAL/MIN 1577.42 Vs max m/s 2165.41 Vs min m/s 9...
Page 110 - Manual” Adjustment Procedure
2-70 1010NFM-3J Section 2 Siemens Dual Path 4SS10G Access Path/Channel Diagnostic Data Channel /Path SetupPipe DataApplication DataPick/Install XdcrOperation AdjustFlow/Total UnitsData Span/Set/CalStripchart SetupDatalogger SetupI/O Data Control Diagnostic Data Dual Path Flow Siemens Dual Path 4SS10...
Page 111 - Site Setup Data; “Automatic” Adjustment Procedure; Adjustment
2-71 1010NFM-3J Section 2 fx (drive) 2 9 N (burst length) 5 Ltn in 5.316 Vf max CUVs max m/sVs min m/s 1355.00 Samples/Cycle 2 9 HF >-0.120 Siemens Dual Path 4SS10G Site Setup Data “Automatic” Adjustment Procedure z In the [Site Setup Data] Menu, press the <Down Arrow> and scroll to the [HF...
Page 112 - Makeup; TEST FACILITIES COMMANDS
2-72 1010NFM-3J Section 2 2.11.6 THE TEST FACILITIES MENU The Test Facilities menu provides commands for system analysis and recovery. The most useful forthe end-user are Makeup and Graph. Using these routines under the supervision of our technicalsupport staff will help us to provide technical anal...
Page 113 - Detection Mode
2-73 1010NFM-3J Section 2 Detection Mode System 1010 flowmeters, Version 3 or higher, are equipped with a Test Facilities Graph Screen. Thefollowing paragraphs explain how the Test Facilities Graph Screen is used for troubleshooting System1010 flowmeters. The Test Facilities Graph Screen NOTE: The f...
Page 114 - Entering the Diagnostic Graph Screen
2-74 1010NFM-3J Section 2 Entering the Diagnostic Graph Screen Before you can view the Diagnostic Graph Screen the 1010 flow channel must first be properly in-stalled and operating in a non-empty condition (refer to the appropriate 1010 Field manual). If a previ-ously installed channel is in a “Faul...
Page 115 - Command Modes
2-75 1010NFM-3J Section 2 Return to the graph screen and observe the relative position of the up and down waveforms. In aproperly correlated receive signal the two images should be nearly superimposed on top of each other,even during high flow conditions. In the unlikely situation where the two imag...
Page 116 - HiSet
2-76 1010NFM-3J Section 2 To adjust the Tn mark position press the <3> key on the keypad to bring up the [TnSet] command.Pressing the <+> or <-> keys will cause the Tn marker to move later or earlier, respectively. Thechange from the default value (in samples) will appear in the nu...
Page 117 - Menu List item; DESCRIPTION OF GRAPH SCREEN TEXT DISPLAY PARAMETERS; Key; HOT KEY SUMMARY
2-77 1010NFM-3J Section 2 Signal Masking Function: (Hot Key 7) Under conditions of extremely low signal amplitude, a noise spike associated with 1010’s receivesignal window may be present on the extreme left side of the graph display. If this spike is large enoughit may interfere with the signal det...
Page 118 - Setup
2-78 1010NFM-3J Section 2 (continued) 2.11.7 TROUBLESHOOTING TIPS The System 1010 has highly reliable circuitry and will provide trouble-free operation within specifiedenvironments. Even a well-crafted precision instrument can fail if exposed to extreme temperature orvibration conditions during serv...
Page 119 - including flow calibrated sites); MESSAGE
2-79 1010NFM-3J Section 2 NOTE: If you receive a Detection Fault message, it is strongly recommended that you con- tact Technical Service for further orientation. Using the “F4” Reset Sequence You may encounter an operating problem that blocks access to the Diagnostics Menu, or the metermay operate ...
Page 120 - nates ALL data stored in RAM.
2-80 1010NFM-3J Section 2 Procedure to clear Active Memory only: Turn off power (if it is currently on). Press <F4> and keep it pressed while you turn on power.The prompt: [Clr Active Memory? No] appears at the top of the screen. Press <Right Arrow> to access F4 Reset option list. Press ...
Page 121 - TROUBLESHOOTING WITH TRANSDUCER TEST BLOCKS; bracket as required to mount transducers on the test surface.
2-81 1010NFM-3J Section 2 2.11.8 TROUBLESHOOTING WITH TRANSDUCER TEST BLOCKS To resolve an apparent system malfunction, you have to determine whether the problem is due toequipment failure or an application condition. Our 1012 and 996 Transducer Test Blocks allow you tobench test the flow computer, ...
Page 122 - the Xdcr Size option list and pick the transducer under test.; note the reading, then compare it to the [Vfmax] item in the
2-82 1010NFM-3J Section 2 7. Access the [Pick/Install Xdcr] menu. Check the [Transducer Size] menu cell. If necessary, enter the Xdcr Size option list and pick the transducer under test. 8. Check the [Xdcr Mount Mode] menu cell. Adjust to match the simulator chart above. 9. Move the highlight down t...
Page 123 - To mount transducers on a 996PSP Pipe Simulator; Direct; Pipe Simulator
2-83 1010NFM-3J Section 2 2.11.10 USING THE 996PSP PIPE SIMULATOR Using the proper coupling compound, mount the transducers on the pipe simulator as shown below.Slide each transducer until it presses against a pin-stop. Use the clamping screws to hold the trans-ducers in place. To mount transducers ...
Page 124 - the actual transducer under test.
2-84 1010NFM-3J Section 2 NOTE: When using a 996PS-4 Simulator, you must access the [Application Data] menu, select [Liquid Type] - [Other], then program the [Estimated Vs] for a value of 2100 m/s. 6. Access the [Pick/Install Xdcr] menu. Access the [Transducer Model] menu cell. Enter the Trans- duce...
Page 125 - GUIDE TO A SMOOTH INSTALLATION; PROGRAMMING; Use “Full Site Setup”; INSTALLATION/TRANSDUCER MOUNT GUIDELINES; DO NOT mount Transducers on top and/or bottom of horizontal pipe!
2-85 1010NFM-3J Section 2 2.12 GUIDE TO A SMOOTH INSTALLATION NOTE: The following should be used in conjunction with the System 1010 Field Manual Diagnostic and Troubleshooting procedures. 2.12.1 CHECKLIST FOR 1010 STARTUP & PERFORMANCE PROGRAMMING Select appropriate meter type: Clamp-On, Reflex...
Page 128 - Ideal Vsig Display; “Alternative” COUPLING COMPOUNDS
2-88 1010NFM-3J Section 2 Digitized Receive Signal TN marker Crossover Marker Command Line appears here F 0.73 VS 1469.73 [ ] 1691:1929 476 D 4:4 4 Tn 55.06 dT 3.11 S 72 1 SN 124:1 CQ 17:1 Ideal Vsig Display 9 13 Trade Name Application Max Temp. Remarks Motor Oil, Gear Oil, STP Portable, Short Term ...
Page 129 - HARDWARE INSTALLATION GUIDE; PREPARING TO MOUNT THE TRANSDUCERS; Selecting a mounting option for your application; as the Transducer Size.; HOW TO IDENTIFY 1011 TRANSDUCERS AND MOUNTING HARDWARE; BLACK.....................SIZE ‘E’; PORTABLE
3-1 1010NFM-3J Section 3 3. HARDWARE INSTALLATION GUIDE 3.1 PREPARING TO MOUNT THE TRANSDUCERS Installing the transducers is fairly straightforward. However, careful planning will avoid any snags thatmay delay the installation. Previously, based on the input you fed into the meter’s computer, it had...
Page 130 - REFLECT MOUNT
3-2 1010NFM-3J Section 3 z Avoid mounting the transducers on a section of pipe with any external scale. Remove all scale,rust, loose paint, etc., from the location. z Do not mount the transducers on a surface aberration (pipe seam, etc.) z Do not mount transducers from different ultrasonic flowmeter...
Page 131 - DIRECT MOUNT; (Pipe shown in Top View for ease in visualizing sonic path)
3-3 1010NFM-3J Section 3 We recommend Reflect mount whenever possible. This is the simplest way to mount the transducers.Also, Reflect mount resists abnormal flow profile conditions such as cross-flow within the flow stream.Reflect mode supports the AutoZero function, which zeroes the meter automati...
Page 132 - INSTALLATION - REFLECT MOUNT WITH FRAMES AND SPACER BAR
3-4 1010NFM-3J Section 3 3.1.5 REFLECT MODE - MOUNTING FRAMES AND SPACER BAR The combination of a spacer bar with mounting frames is the easiest way to mount in Reflect Mode.The result is a rigid structure that eliminates spacing measurements, and maintains the transducer-to-transducer geometry. In ...
Page 133 - seat the assembly firmly on the pipe. Do not overtighten.; Strap Mounting Kit P/N
3-5 1010NFM-3J Section 3 2. On a flat surface, attach the spacer bar to a mounting frame so that the reference hole on the spacer bar fits over the post on the platform of the frame; tighten the securing screw. Slide thesecond mounting frame onto the other end of the spacer bar, align the number ind...
Page 134 - INSTALLATION - REFLECT MOUNT WITH TRANSDUCERS AND SPACING BAR
3-6 1010NFM-3J Section 3 1. Perform all required menu steps until the flow computer issues the number index and prompts you to press to finish the transducer install routine. Stop at this point. Note the number index value displayed in the Pick/Install menu. You will use this index to properlyspace ...
Page 135 - Size; INSTALLATION - DIRECT MODE WITH TRANSDUCERS, MOUNTING FRAMES; Ltn
3-7 1010NFM-3J Section 3 in Step 5. Sight along spacer bar to ensure axial alignment to the pipe. Adjust if necessary and do notovertighten. Ensure that the transducers do not move while tightening. 7. Connect the transducer cable, ensuring that you have observed the upstream/downstream orienta- tio...
Page 136 - MYLAR SPACING GUIDE; WRAPPING STRAP UNDER PIPE AND ATTACHING TO ADJUSTING SCREW
3-8 1010NFM-3J Section 3 1. Perform all the required menu steps up until the point where the flow computer issues the number index and prompts you to press to finish the transducer install routine. Make a note of the number index displayed in the Pick/Install menu. Check to ensure that you havea mat...
Page 137 - WRAPPING THE MYLAR SPACING GUIDE AROUND THE PIPE; End View
3-9 1010NFM-3J Section 3 chalk) in the center of the tapered roller at the bottom of the frame (see “A” below). While holding,also mark along the front edge of the frame with pencil or fine chalk line (see B below). 7. Disassemble the spacer bar and the unmounted frame. Use the bar as a straight edg...
Page 138 - FINDING THE HALFWAY DISTANCE; ALIGNING THE TRANSDUCERS FOR DIRECT MODE OPERATION
3-10 1010NFM-3J Section 3 ENT 11. Reinstall the spacing guide; its left edge abutting the transducers edge mark on the pipe and the overlapping edge in line with the dot (now a line) on the pipe (see “C” on previous page). Tape it inthis position on the pipe. Take the second frame and place it again...
Page 140 - INSTALLATION - REFLECT MOUNT WITH MOUNTING TRACK; FRONT VIEW; Chain Tension
3-12 1010NFM-3J Section 3 2. Place the track rail assembly on the top surface of the pipe at the location where you have deter- mined it would be mounted. Ensure that it is a smooth area without any raised spots or seams.Holding the assembly in place, loop one of the roller chains under the pipe, pu...
Page 141 - apart on; INSTALLATION – DIRECT MOUNT 180o OPPOSED WITH MOUNTING TRACK
3-13 1010NFM-3J Section 3 5. Once transducer is in place, secure with the transducer clamping screw. Do not overtighten. Ob- serve the upstream/downstream orientation and connect the transducer cable to the computer’sinput jack. If a dual-channel unit, make sure you connect the cable to the input ja...
Page 142 - the same side as the top track) directly underneath it (180; fore placing the transducer in the tracks.
3-14 1010NFM-3J Section 3 Tension ScrewHook Center of this link is over thelocating stud. An equal nu mber oflink s on either side of this studensures 180 ° opposed installation. Chain Tension Screw XdcrClampingScrew 3. If this is a horizontal pipe, place the track with the chain tension screws on t...
Page 143 - MOUNTING TEMPERATURE SENSORS
3-15 1010NFM-3J Section 3 THERMAL COUPLANT 991T CLAMP-ON TEMPERATURESENSOR (MATCHED PAIR REQUIRED) CUSTOMER’S PIPE 1012EC SERIES CABLE 992EMTN MOUNTING ASSEMBLY 3.2 MOUNTING TEMPERATURE SENSORS In order to accurately measure temperature differential in energy flow loops, Siemens Energy Flowme-ters a...
Page 144 - WIRING TEMPERATURE SENSOR TO THE ANALOG INPUT MODULE; Place the power switch to the OFF position.; NOTE: If this meter is using only one RTD
3-16 1010NFM-3J Section 3 The 991TW insert sensors are designed to be used in pipes equipped with Thermowells. These arespring-loaded, 1/4” diameter sensors with 1/2” NPT integral connection heads, available in severallengths to accommodate a range of pipe sizes. Thermowells for new installations ar...
Page 145 - Tighten all TB1 and TB2 terminal block screws.; CABL E; unused TB2 temperature sensor terminal block.
3-17 1010NFM-3J Section 3 z Tighten all TB1 and TB2 terminal block screws. z Replace I/O Board and secure with four captive screws. z Replace Access Cover and finger tighten captive thumbscrew. z Using a flat-blade screwdriver, loosen Terminal Block TB1 and TB2 screws. z Connect the wires of the 101...
Page 146 - 010N Dual Channel Temperature Sensor Inputs; NOTES ON SYSTEM 1010 ANALOG INPUT MODULES; Single Channel Models
3-18 1010NFM-3J Section 3 1010N Dual Channel Temperature Sensor Inputs 3.2.3 NOTES ON SYSTEM 1010 ANALOG INPUT MODULES Single Channel Models z System 1010 NEMA flowmeters report input module temperature sensor connections T1 andT2 as system variables. Dual Path Models z Dual Channel flowmeters repor...
Page 147 - PARALLELING RTD INPUTS FOR DUAL-CHANNEL ENERGY MEASUREMENT
3-19 1010NFM-3J Section 3 3.2.4 CLAMP-ON RESISTIVE TEMPERATURE DEVICE (RTD) INSTALLATION NOTES The Clamp-On RTD sensor, with which your 1010N is supplied, is extremely sensitive and precise. Itscontribution to the performance of your meter can be as important as that of the liquid flow sensors.Pleas...
Page 148 - THE METER FACILITIES MENU AND GRAPHIC DISPLAY SCREEN; PREFERRED UNITS
4-1 1010NFM-3J Section 4 4. THE METER FACILITIES MENU AND GRAPHIC DISPLAY SCREEN Meter Facilities functions are available immediately after pressing . The Meter Facilities menuprovides global control that enables you to identify and activate the following functions and features ofthe hardware suppor...
Page 149 - THE TABLE SETUPS MENU; To access the Table Setups menu press; PIPE TABLE MENU STRUCTURE; Ö Ú; PIPE NAME]. Pipe Class presents a list of standard metric
4-2 1010NFM-3J Section 4 4.2 THE TABLE SETUPS MENU The Table Setups menu allows you to pre-condition your pipe table and transducer types. The editsmade in Table Setups become the default settings for creating a new site. Transducers “marked” in theTransducer Types menu will be preferentially select...
Page 150 - An example of how to use the Create/Edit Function:
4-3 1010NFM-3J Section 4 4.2.2 CREATE/EDIT PIPE The Pipe Table provides the primary data that the system uses to operate with different classes ofpipes. This menu allows you to edit the pipe table by modifying any existing pipe or add an entirely newpipe. An example of how to use the Create/Edit Fun...
Page 151 - TRANSDUCER TYPE MENU
4-4 1010NFM-3J Section 4 Scroll the option list to a class that provides the closest match to your pipe press To select the Pipe Class press . This moves the highlight to Choose Pipe Name. To access the Pipe Name option list press . Scroll the option list press to a pipe name and press to select it....
Page 152 - Access the Transducer Type menu by pressing; TRANSDUCER TYPE MENU STRUCTURE
4-5 1010NFM-3J Section 4 The Transducer Type menu allows you to place “marks” next to any transducers that you may want themeter to consider preferentially during its recommendation routine. These transducers will be includedon the recommended list, which appears from on the reverse-video prompt lin...
Page 153 - THE DATALOGGER CONTROL MENU; single; DATALOGGER CONTROL MENU STRUCTURE; Datalogger Control
4-6 1010NFM-3J Section 4 4.4 THE DATALOGGER CONTROL MENU The Datalogger Setup menu in the Channel Setup menu provides the Datalogger controls for themeter’s measurement channels. It allows you to enable usage, select data items/ alarm events, alogging interval and a destination for your Datalogger r...
Page 155 - To store selection press; THE MEMORY CONTROL MENU; MEMORY CONTROL MENU; Defragment
4-8 1010NFM-3J Section 4 In the Datalogger Control menu, select [Circular Memory]. Press to access the [Circular Memory] option list. Move the cursor to [Yes] by pressing To store selection press Lastly, re-enable the channels that you disabled earlier to begin logging. 4.4.4 EST LOG TIME LEFT Est L...
Page 156 - To view the amount of data memory bytes available press; ANALOG OUTPUT TRIM MENU STRUCTURE; Analog Output Trim
4-9 1010NFM-3J Section 4 To view the amount of data memory bytes available press 4.5.1 THE ANALOG OUTPUT TRIM MENU Analog Output Trim allows you to fine-tune the meter’s analog voltage and current outputs using amultimeter connected to the output under test. In addition, you can use a frequency coun...
Page 157 - To access the RTD Calibrate menu press
4-10 1010NFM-3J Section 4 If the multimeter reading does not match, use the numeric keys to type in the multimeter read-ing. P r e s s t o r e g i s t e r s e t t i n g . T h i s a d j u s t s t h e m e t e r ’s D A C ( d i g i ta l - t o - a n a l o g c o n -verter) so that a 2.00 Volts output corr...
Page 158 - To enter the current RTD temperature; RTD Calibrate; RTD CALIBRATE MENU STRUCTURE (Single Channel 1010); CAUTION: DO NOT ALLOW AN RTD SENSOR TO MAKE DIRECT CONTACT
4-11 1010NFM-3J Section 4 4.6.1 RTD CALIBRATION BY DATA ENTRY The RTD Calibrate menu allows you to adjust the intrinsic RTD reading to match an external referencethermometer by directly entering its reading. Only perform this procedure while the RTD under test isinstalled and currently measuring tem...
Page 159 - THE CLOCK SET MENU; Clock Set; CLOCK SET MENU STRUCTURE; Time xx.xx
4-12 1010NFM-3J Section 4 When you are sure that the RTD Sensor is at 32ºF (0ºC), press to recalibrate the RTD sensor. Toverify the calibrated reading, go to [Diagnostics/Liquid Data] to check the current RTD output. Makesure that it coincides with the reading of the reference thermometer. Repeat fo...
Page 160 - RS-232 SETUP MENU STRUCTURE; To change the Baud Rate:
4-13 1010NFM-3J Section 4 To set the clock: To enable numeric entry press Use the numeric keys to type the time (HH.MM). To store the time press . This moves the cursor to RS-232 Setup. 4.8 RS-232 SETUP Use the RS-232 Setup menu to set the operating parameters of the serial I/O port. Settings includ...
Page 162 - line; BACKLIGHT
4-15 1010NFM-3J Section 4 To store the data press . This moves the cursor to Network ID. 4.8.5 NETWORK ID The [Network ID] menu cell stores an identification number to facilitate host computer polling when youuse this system in a network environment. The Network ID number can be any value other than...
Page 163 - THE 1010 GRAPHIC DISPLAY SCREENS; Version; Meter’s operating system part number.; Checksum; System Info Menu Structure
4-16 1010NFM-3J Section 4 4.11 THE 1010 GRAPHIC DISPLAY SCREENS The 1010 family Graphic Display Sub-System is a versatile resource which provides visual access toall system variables and conditions. Depending upon your selection, details of the display my vary, butall elements are always clearly lab...
Page 164 - To switch the screen to the “big digits” display press
4-17 1010NFM-3J Section 4 To switch the screen to the “big digits” display press You can press to scroll between the available display screens. 14.35 S i e m e n s 2 Channel [1] Unit#1 FLOW GAL/MIN TOTAL GAL Vs 100.0 0.0 31.74 354.6597 Vf 1427 Site Setup Name Percent of Span Bar Graph Display Instan...
Page 166 - Section 5; SYSTEM 1010 APPLICATION NOTES; TO OBTAIN TECHNICAL ASSISTANCE
5-1 1010NFM-3J Section 5 5. SYSTEM 1010 APPLICATION NOTES System 1010 is an extremely versatile transit-time flowmeter that operates with either non-intrusiveclamp-on or in-line (non-wetted) flow transducers. Please review the following application guidelines toobtain the best service from this equi...
Page 167 - PIPE CONSIDERATIONS FOR CLAMP-ON TRANSDUCER; NOTE: Transducer pairs must have matching serial numbers.
5-2 1010NFM-3J Section 5 5.3 PIPE CONSIDERATIONS FOR CLAMP-ON TRANSDUCER Clamp-on flow transducers operate on any round pipe that conducts sound. Suitable pipe materialsinclude most metals, plastics, glass and mandrel wound FRP. Pipes with a fine grain structure (e.g.,carbon and stainless steel) con...
Page 168 - Two main factors influence the system’s data stability:; Data Scatter
5-3 1010NFM-3J Section 5 within specifications depends primarily on the receive signal’s signal-to-noise ratio and amplitude. Theinformation below may point to application conditions that could reduce system performance below itsnormally high level. 5.3.5 ACCURACY Although system accuracy is excepti...
Page 169 - FLOW CONDITIONS; System 1010 Damping and Slewing Controls; Time Average
5-4 1010NFM-3J Section 5 5.4 FLOW CONDITIONS Very rarely are real-world flow conditions uniform and predictable. Therefore, the 1010 operating sys-tem provides a considerable degree of control over the stability/agility of the flow rate output. System1010 is significantly more agile in tracking pres...
Page 170 - (signal strength) item on the Diagnostic; ERRONEOUS LIQUID PARAMETER SPECIFICATION; It measures and reports the aeration level as the analog output,; all air trapped in the pipe.
5-5 1010NFM-3J Section 5 5.4.3 NOTES ON LIQUID CONDITIONS Successful transit-time flow measurement depends on sonic transmit signals traveling through liquidand arriving at the receive transducer without excessive attenuation. Receive signals can be scatteredby liquids carrying dispersed particulate...
Page 171 - OVERVIEW OF SYSTEM 1010N MEMORY RESOURCES; to
5-6 1010NFM-3J Section 5 5.4.7 SLURRIES High-density undissolved solids (e.g., sand slurry) may cause application problems if present in suffi-cient quantity to scatter the sonic beam significantly. Low-density solids, such as organic materials,coal slurries and unaerated sewage sludge, are usually ...
Page 172 - REFERENCE TABLES; Liquids/Oils; Water
5-7 1010NFM-3J Section 5 a common RAM pool. The meter allocates the actual amount of bytes available for each storagefunction dependent on the demands of each facility. Therefore, an unusually large Datalogger file mayreduce the amount of site storage memory available. Storing several inactive site ...
Page 178 - THE NEMA DUAL-CHANNEL MENU CHART; THE METER TYPE MENU; Ö Ö
5-13 1010NFM-3J Section 5 5.7 THE NEMA DUAL-CHANNEL MENU CHART This section shows the 1010 Permanent Dual Channel Menu Chart. The Dual Beam Flow, Ch 1+2Flow, Ch 1-2 Flow Channel Setup menus are virtually identical. The Reflexor and Flow Tube menusrepeat the Clamp-On menu, except for the exclusion of...
Page 183 - Section 6; OPERATING SYSTEM 1010 WITH FLOW; Typical Applications include:; GENERAL INSTALLATION GUIDELINES
6-1 1010NFM-3J Section 6 6. OPERATING SYSTEM 1010 WITH FLOW TUBES This extremely versatile in-line transit-time flowmeter system has proven to be a valuable tool forservicing the following applications listed below. Be aware though that only the models 1010FTN and1010AN meters are equipped to utiliz...
Page 185 - according to factory instructions.; CONSIDERATIONS FOR CRITICAL APPLICATIONS; To Obtain Technical Assistance
6-3 1010NFM-3J Section 6 d. DO NOT mount the flow tube on a section of pipe that may be empty during zero flow. If this cannot be avoided, then be aware that the system will not be able to measure flow until the pipe refills andflow persists for long enough to drive all the air from the flow tube. e...
Page 186 - HOW TO SET UP SYSTEM 1010 FOR FLOW TUBE OPERATION; Complete the Flow Tube install procedure.
6-4 1010NFM-3J Section 6 6.3 HOW TO SET UP SYSTEM 1010 FOR FLOW TUBE OPERATION The example in this section shows how to set up channel 1 of a 1010 dual channel system for use witha 1011FT stainless steel Flow Tube. Note that Series 1010 dual-channel models allow flow tube opera-tion with either meas...
Page 187 - Use the character lists to select a site name as shown below.
6-5 1010NFM-3J Section 6 Move the Highlight by pressing to [Create/Name Site]. To access the site name fieldpress . In this example, we will simultaneously create and name the site: FLOW1. Use the character lists to select a site name as shown below. To create a new site and register the site name p...
Page 188 - To select size
6-6 1010NFM-3J Section 6 To move the highlight to [Install Flow Tube] press . Press to access the Install Flow Tubemenu. To access the Flow Tube option list press . Note that this list shows the currently available flowtube sizes. The number is the size (e.g., 1). The letter represents the material ...
Page 189 - New Makeup
6-7 1010NFM-3J Section 6 To invoke install routine press . This triggers Initial Makeup (an internal process that interrogatesthe flow tube and analyzes setup data to optimize operation). During procedure, the meter shows itsprogress by highlighting the prompt line. Upon completion, the computer rep...
Page 190 - In either case, the flow through the Flow Tube; Conforms Indicated flow to Actual zero
6-8 1010NFM-3J Section 6 Pressing accepts the displayed sonic velocity. This moves the highlight to [Empty Flow TubeSet]. Press to move the highlight to [Zero Flow Adjust]. Press . This triggers the Zero Flow pop-upwindow (see below). You can accept the default zero setting: [0.000] or enter a zero ...
Page 192 - Calibrated; SPECIFICATIONS – 316 STAINLESS STEEL FLOW TUBE; SPECIFICATIONS – TEFLON PFA FLOW TUBE; *Typical values, subject to change without notice
6-10 1010NFM-3J Section 6 Size 1 Size 2 Liquid Must be compatible with 316SS Must be compatible with 316SS under under operating conditions and free operating conditions and free of sus- of suspended gasses or solids. pended gasses or solids. Pressure Drop 0.21 psi @ 1.6 GPM (6.0 LPM) 0.20 psi @ 4.5...
Page 193 - ADDITIONAL INSTALLATION NOTES
6-11 1010NFM-3J Section 6 ADDITIONAL INSTALLATION NOTES z All Siemens Flow Tubes are supplied with integral line connections. The end-user must supply anyadapters, etc. required for line connection. z When connecting a screwed fitting to a Kynar, Teflon (PFA) or CPVC Flow Tube, please start thethrea...
Page 194 - 92DFT Series CPVC or Kynar PDFA Flow Tube
6-12 1010NFM-3J Section 6 ModelIdentification FlowDirectionIndicator Calibration factor (valid f orindicated flow directiononly) Inlet (FPT) Outlet(FPT) 992DFT Series CPVC or Kynar PDFA Flow Tube MountingBracket 992DFT Series CPVC or Kynar PDFA Flow Tube 992DFT Series Teflon PFA Flow Tube INLET (Use...
Page 195 - Section 7; THE SYSTEM 1010 REFLEXOR FLOWMETER; REFLEXOR INSTALLATION STEPS
7-1 1010NFM-3J Section 7 7. THE SYSTEM 1010 REFLEXOR FLOWMETER Reflexor is one of the operating modes available on certain 1010 models. The Reflexor operating modeutilizes Doppler flow detection along with digital signal processing techniques to successfully measureflow under conditions that may not...
Page 196 - SELECT THE TRANSDUCER MOUNTING LOCATION
7-2 1010NFM-3J Section 7 7.3 SELECT THE TRANSDUCER MOUNTING LOCATION Select a mounting location that has a fully developed flow profile. Do not locate the transducer so thatsonic energy enters a region that is not representative of the flow velocities at the measuring location.Use the figure below a...
Page 197 - MOUNTING THE TRANSDUCERS; REFLEXOR MODE - ADJACENT TRANSDUCER MOUNTING; REFLEXOR MODE - IN-LINE TRANSDUCER MOUNTING; NOTE: Transducer position shown is for metal pipes.
7-3 1010NFM-3J Section 7 7.4 MOUNTING THE TRANSDUCERS Two mounting configurations are available. Adjacent mounting locates the two transducers alongsideeach other using a single mounting chain or strap. In-Line mounting locates the two transducers axiallyalong the pipe using two mounting chains or s...
Page 198 - CONNECTION OF TRANSDUCER CABLES; Select meter type as; INSTALLING REFLEXOR OPERATING MODE; two
7-4 1010NFM-3J Section 7 Channel 1 Clamp-on Channel 2 >Reflexor Siemens 2 Channel [1] Channel 1 Choose Channel 1 Flowmeter Type Dual Channel Flow 7.5 CONNECTION OF TRANSDUCER CABLES Connect transducer cables between the transducers and the flow computer. The XMIT (transmit)transducer is connected...
Page 199 - Siemens 2 Channel [1] Channel 1; THE SPECTRA DISPLAY SCREEN; EXAMPLE OF A SPECTRA DISPLAY SCREEN
7-5 1010NFM-3J Section 7 Siemens 2 Channel [1] Channel 1 Key Install to start flow measurement Install Xdcr Transducer Model 190 Transducer Size 191 Flow Range GAL/MIN 6.71 Install Completed? Yes Spectra Graph No 7 .9 THE SPECTRA DISPLAY SCREEN The Spectra Graph provides a powerful tool to determine...
Page 200 - CURSOR USE ON THE SPECTRA GRAPH; the keyboard by the processor while performing FFT’s.; CURSOR; High Limit Cursor
7-6 1010NFM-3J Section 7 7.10 CURSOR USE ON THE SPECTRA GRAPH 7.11 HOW TO USE SPECTRA GRAPH DATA AND CONTROLS When you first access the Spectra Graph, the data shown on the top highlighted line shows Velocity infeet-per-second (F/S) on the left side and the volumetric Flow Rate in the current rate u...
Page 201 - AVAILABLE ADJUSTMENTS TO SPECTRA GRAPH
7-7 1010NFM-3J Section 7 Press the <Down Arrow> from High Limit to advance to the Low Limit cursor control. The <+> and<-> keys are active in this position. Refer to the “Available Adjustments To Spectra Graph” tablefound in paragraph 7.12. Press the <Down Arrow> from Low Lim...
Page 202 - REFLEXOR DIAGNOSTIC DATA; adjustments can not be made on this screen; DIAGNOSTIC DATA
7-8 1010NFM-3J Section 7 7.13 REFLEXOR DIAGNOSTIC DATA The Diagnostic Data menu screen provides one location where all diagnostic data can be viewed.Please note, adjustments can not be made on this screen . Adjustments can only be made on the Spectra Graph. DIAGNOSTIC DATA APPLICATION INFORMATION FU...
Page 203 - DISPLAY OF “F” AT NO FLOW CONDITIONS
7-9 1010NFM-3J Section 7 Siemens 2 Channel [1] Channel 1 Shows range of flow rates detected Application Info Low Limit GAL/MIN 0.00 High Limit GAL/MIN 16.75 Noise Level Set 2 Doppler Freq <Hz> 8571 % Deviation > 100.00 Signal Pk-Pk mV 27 FFTs/Sec 28 FFT Peak 0 Carrier fx <drive> 27 7....
Page 204 - FOR TECHNICAL ASSISTANCE
APPENDIX A Couplant Installation Instructions FOR TECHNICAL ASSISTANCE Call: (800) 275-8480 (631) 231-3600 Fax: (631) 231-3334 E-mail: [email protected] FOR GENERAL INFORMATION Website: www.controlotron.com E-mail: [email protected] Or: [email protected] Copyright©2006 Siemens Energy & Automatio...
Page 205 - NOTE
NOTE Currently there are no Couplant Installation Instructionsincluded in this field manual for this unit.
Page 206 - Appendix; SITE SETUP CONSIDERATIONS FOR 1010/1020N BLIND SYSTEMS; for models with a local display screen, the serial; THE RS-232 INTERFACE CABLE; APPENDIX B; 015CPC-N SERIAL INTERFACE CABLE; GND
B-1 1010NFM-3J Appendix SITE SETUP CONSIDERATIONS FOR 1010/1020N BLIND SYSTEMS Siemens offers an economical “blind” 1010/1020 NEMA system (without a local keypad and graphicdisplay screen). This supplement describes the hardware and software requirements for program-ming these models. Site setup for...
Page 207 - Meters that carry ”A1” option have 1010N-7 module installed that; Meter Type; Weatherproof Portable
B-2 1010NFM-3J Appendix Due to the different System 1010/1020 meter configurations, there are 3 types of RS-232 communica-tion cables employed. You can determine which cable is required for the your model flowmeter fromthe table below. Be sure you have the appropriate cable available for use. For th...
Page 208 - Signal; HOW TO USE THE Windows HyperTerminal PROGRAM
B-3 1010NFM-3J Appendix Signal PC DB-9 1010P/1020N 1010WP 1010N 1010X Name Terminal Terminal Terminal Terminal Terminal Ground Pin 5 Pin 5 Pin E TB1- pin 6 TB2-pin 16 Tx Pin 2 Pin 3 Pin C TB1- pin 1 TB2-pin 11 Rx Pin 3 Pin 2 Pin B TB1- pin 4 TB2-pin 14 HOW TO USE THE Windows HyperTerminal PROGRAM Wi...
Page 210 - Start; Accessing the Installation Menu; Command
B-5 1010NFM-3J Appendix 9. You are now ready to communicate with the 1010 flowmeter. But first, save your settings by mov- ing the mouse cursor to [File], sliding the cursor to [Save], then clicking [OK] on the Save dialogbox. 10. The next time you want to use HyperTerminal: Click on Start . Drag to...
Page 213 - Capture Text; Close the Terminal or HyperTerminal Program.
B-8 1010NFM-3J Appendix Transfer of Information from a 1010/1020 Flowmeter to the PC With HyperTerminal active: 1. Point to Transfers, and click. 2. Select Capture Text . 3. Select desired drive path or directory, enter a file name, and click the Start button. 4. Use the following conventions for da...
Page 214 - Note that the prompt switches to; RESET PROCEDURE FOR BLIND SYSTEMS; appears at the top of
B-9 1010NFM-3J Appendix To Clear All Dynamic Memory Using the RS-232 Interface: CAUTION: Before proceeding further , it is essential to understand that this function eliminates all data stored in RAM. This means that all saved site setups, including the site dataof a flow-calibrated site will be era...
Page 215 - APPENDIX C
Appendix 1010NFM-3J C-1 Flow Computer Drawings 1010N-7 Installation Drawing, 1010 Series Single Channel Flow Computer 1010N-8 Outline Dimensions, 1010 Series Single Channel Flow Computer 1010DN-7 Installation Drawing, 1010 Series Dual Channel Flow Computer 1010DN-8 Outline Dimensions, 1010 Series Du...
Page 216 - Installation Drawing, 191N NEMA-4 Transducer
Appendix 1010NFM-3J C-2 990TRMVH-7B Installation Drawing, 990 Series Transducers & Assembly, Very High Temp.,Reflect Mode 191N1S-7 Installation Drawing, 191N1S Transducer, NEMA-4 191N1S-8 Outline Dimensions, 191N1S Transducer, NEMA-4 191N1H-7 Installation Drawing, 191N1H Transducer, Hi Temp., NE...
Page 217 - Index; Symbols; Analog Out Setup 2-59
1010NFM-3J Index Index Symbols 1010WX Series Flowmeters 1-191011 Series Transducers 3-11011 Universal Transducer 2-221011H High Precision Transducer 2-224-Channel 1-1, 1-10991 Universal Transducer 2-22 A Absolute Flow 2-44 Vfab, Vfo, Vs 2-44 Accuracy 5-3, 6-3Active Memory 2-1, 5-7Actual Zero 2-30Add...
Page 219 - Setting The Data Word Length 4-14
1010NFM-3J Index Events 2-55 Memory 5-7 Setup 5-15 Mode 2-54 Datalogger Control Menu 4-6Datalogger Setup Menu 2-52 Menu Structure 2-53 Data, Application 2-10Data, Pipe Entry 2-7Data Bits 4-14 Setting The Data Word Length 4-14 Data Scatter 2-35, 5-3Data Span/Set/Cal 5-15Data Span/Set/Cal Menu 2-42Dat...
Page 220 - Effects of Pipe Material Selection 2-9
1010NFM-3J Index Empty Pipe Set Menu 2-29Entering Alphanumeric Strings 1-8Entering Numeric Data 1-7Establishing The Correct Distance Between The Tracks 2-24, (See also Section 3)Estimated Vs (m/s) 2-13Estimating Log Time Left 4-8 F Fast Fourier Transforms 7-5Fault Messages 2-58, 2-78FFT Spectra Grap...
Page 221 - 80 Degrees Opposed With Mounting Track 3-13
1010NFM-3J Index Index-5 H HF Menu Item 2-69 Automatic Adjustment Procedure 2-71Manual Adjustment Procedure 2-70 Hardware Installation Guide 3-1Hazardous Applications 1-1High Limit Cursor 7-6High S.G. 2-46High Viscosity cS 2-46High Temperature 2-46How To Recall A Site Setup 2-2How To Use Spectra Scr...
Page 223 - Mounting Transducers 3-1
1010NFM-3J Index Index-7 Mounting Transducers 3-1 Identifying 1011 Transducers and Mounting Hardware 3-1Underwater Mounting 3-1 Mounting Transducers (Reflexor) 7-2, 7-3Mounting Bracket, Flow Tube 6-11Mounting Track 2-21, 3-11 Part Number, Spacing Index 2-21, 2-24 MTY Command, Actual 2-29MTYmatic Com...
Page 225 - Setting RTS Key Time 4-15
1010NFM-3J Index Index-9 Calibration By Data Entry 4-11Clamp-On 3-19Entering Current RTD Temperature 4-11Ice Bath Calibration 4-11Parallel RTD Inputs, Dual Channel 3-19 RTS Key Time 4-15 Setting RTS Key Time 4-15 S Safety Considerations 1-1Save and Recall Data Sites 1-10Save and Restore Operations 1...
Page 226 - System Performance 5-3
1010NFM-3J Index Index-10 CC#122 5-9 Sonic Velocities for Common Liquids 5-7Sonic Velocity For Pure Water @ Various Temperature (Meters/sec) 5-8Spacing Guide Part Numbers 3-7Spacing Indices 5-2 Ltn 5-2 Spacing Method, Transducers (see Section 3)Span, Analog Output 2-59, 4-9Spectra Graph 7-5Spectra S...
Page 227 - Picking and Installing 7-1
1010NFM-3J Index Index-11 Transducer Type Menu 4-4Transducers (Reflexor ) 7-1 Picking and Installing 7-1 Transit-time 1-1, 1-9, 7-1Transmit/Receive Functions 2-22Troubleshooting Tips 2-78 Flow Computer Messages 2-78Mounting Transducers On 1012 Test Block 2-81Troubleshooting With Transducer Test Bloc...
Page 229 - TradeMarks of Siemens Energy & Automation Inc.; TRADEMARKS
TradeMarks of Siemens Energy & Automation Inc. AutoZeroMultiPulseReflexorReversaMaticSmartSlewUniMassWidebeamZeroMatic Windows 95/98/NT/2000/XP, Windows 3.x.x Terminal, MS Word, MS Excel and HyperTerminalare a trademarks of MicroSoft Corporation. Flaretek® is a registered trademark of Fluroware ...
Page 231 - PIPE WEIGHT FORMULA FOR STEEL PIPE (lbs per foot); STAINLESS STEEL, HASTELLOY “C” & TITANIUM; CARBON STEEL and PVC; Wall
PIPE WEIGHT FORMULA FOR STEEL PIPE (lbs per foot) 10.68 (D-t) t, where D=Outside Diameter and t=Wall Thickness U U U U U These materials are generally available in Schedules 40 and 80 only. | Wall Thickness of Schedule 5S & 10S does not permit threading in accordance with the American Standard f...