Page 5 - TABLE OF CONTENTS; About This Book
3BSE056248 5 TABLE OF CONTENTS About This Book General .............................................................................................................................. 7 Document Conventions ..................................................................................................
Page 6 - Section 4 - Operation
Table of Contents 6 3BSE056248 Section 4 - Operation Hardware Indicators ........................................................................................................ 43 AC 800M Controller (PM8xx) ............................................................................ 43 LED Indicato...
Page 7 - General; Related Documentation; Document Conventions
3BSE056248 7 About This Book General This manual is intended to give the reader a general knowledge about AC 800M, S800 I/O and S800L hardware. It includes a general product overview, guidance for installation, configuration examples, information valuable during operation and maintenance considerati...
Page 8 - Document ID
Related Documentation About This Book 8 3BSE056248 Although Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property damage, it should be understood that operation of damaged equipment could, under certain operational conditions, result in degrade...
Page 9 - Section 1 Product Overview; The hardware units that form the AC 800 M controller are:
3BSE056248 9 Section 1 Product Overview The AC 800M controller consists of a selection of units mounted on horizontal DIN-rails, which can be housed within an enclosure. The majority of units consist of a base mounting plate and a removable module attached with screws. The hardware units that form t...
Page 10 - CPU
Central Processing Unit (CPU) Section 1 Product Overview 10 3BSE056248 Central Processing Unit (CPU) The CPU consist of a base plate TP830 (Terminal Plate) and a processor module PM8XX with various speed and memory combinations. The base plate TP830 carries the majority of the connections to process...
Page 12 - Communication Interface; for; Communication Interface connected with CEX bus:
Communication Interface Section 1 Product Overview 12 3BSE056248 Communication Interface A number of communication modules can be connected to the controller. See Appendix A, IndustrialIT System 800xA AC 800M Controller - Data Sheet for more information on the various modules. Communication Interfac...
Page 13 - Connection via Electrical Modulebus (single controller only); PM851 is restricted to one optical Modulebus cluster.
Section 1 Product Overview S800 I/O 3BSE056248 13 S800 I/O connected with Modulebus: • Connection via Electrical Modulebus (single controller only) – Up to 12 I/O modules • Connection via Optical Modulebus – 1-7 I/O clusters with up to 12 I/O modules per cluster (connected using Modulebus Modem TB82...
Page 15 - Section 2 Installation; Mounting AC 800M and S800 I/O Units onto DIN-Rail; Mounting on DIN rail attached to a metal sheet; Mechanical Installation - Metal Sheet; Figure 3
3BSE056248 15 Section 2 Installation Mounting AC 800M and S800 I/O Units onto DIN-Rail AC 800M and S800 I/O units are DIN-rail mountable. Each unit has a DIN rail locking mechanism that achieve mechanical locking and effective grounding. The additional screw lugs, located in the lower part of the un...
Page 16 - Figure 3. Mechanical Installation
Mechanical Installation - Metal Sheet Section 2 Installation 16 3BSE056248 The metal sheet shall at least be 2.5 mm thick and at least 180 mm high with preferably one side bend 90 degrees to increase the stability. The metal sheet shall be mechanically fastened at least every 500 mm to the cabinet o...
Page 17 - Mechanical Installation - Prefabricated Aluminum Profile; The aluminum profiles have one DIN-rail and one cable duct.
Section 2 Installation Mechanical Installation - Prefabricated Aluminum Profile 3BSE056248 17 Mechanical Installation - Prefabricated Aluminum Profile There are aluminum profiles for horizontal and vertical mounting. The aluminum profile gives an excellent grounding and rigid mounting of products co...
Page 18 - Mounting and Removing PM8xx, CI8xx and S800L Units
Mounting and Removing PM8xx, CI8xx and S800L Units Section 2 Installation 18 3BSE056248 The aluminum profiles are available in different sizes. For horizontal mounting use 3BSE022255R1 (465 mm, 19") or 3BSE022256R1 (592 mm, 24") or 3BSE022257R1 719 mm, 28.31"). For vertical mounting use ...
Page 19 - Figure 6. Base plate Locking Device
Section 2 Installation Mounting and Removing PM8xx, CI8xx and S800L Units 3BSE056248 19 Figure 6. Base plate Locking Device It is not allowed to manipulate CEX bus base plates in a powered and running system. Before changing or removing a base plate, all CEX modules on that segment must be removed. ...
Page 20 - Figure 7; Mounting and Removing S800 I/O Units; Figure 7. Separating the Base Plates
Mounting and Removing S800 I/O Units Section 2 Installation 20 3BSE056248 When disconnecting units from each other, use a screw driver according to Figure 7 Mounting and Removing S800 I/O Units The S800 I/O is mounted on a standard DIN-rail according to EN 50022 NS35/7,5. The DIN-rail is mounted in ...
Page 21 - Figure 8
Section 2 Installation Mounting and Removing S800 I/O Units 3BSE056248 21 To mount the FCI, ModuleBus Modem or MTU, place it on the top edge of theDIN rail, release the rail latch with a flat blade screw driver and snap the bottom mechanism into place. When the unit is in place on the DIN rail and i...
Page 22 - Figure 9
Mounting and Removing S800 I/O Units Section 2 Installation 22 3BSE056248 Snapping the FCI, ModuleBus Modem or MTU to the DIN-rail makes contact by a grounding spring with the chassis. Connection of the MTU, or S800L module, ModuleBus connector to the FCI, ModuleBus Modem, next MTU or S800L module i...
Page 23 - Figure 10. Module Release
Section 2 Installation Mounting and Removing S800 I/O Units 3BSE056248 23 The MTU and S800L module (locking screw in position) can be disconnected from the FCI, ModuleBus Modem, another MTU or S800L module by using a screw driver and pressing it between the two items. Figure 10. Module Release A B C...
Page 24 - I/O Module Installation on Module Termination Unit; Figure 11. MTU Mechanical Keys for I/O Module and Module Lock
Mounting and Removing S800 I/O Units Section 2 Installation 24 3BSE056248 I/O Module Installation on Module Termination Unit Connection of the I/O module to the MTU is made by setting the I/O Module Keys #1 and #2 to the correct setting, place the I/O Module Lock/Switch to the unlock position and th...
Page 26 - Power Supply; Figure 13. Recommended Power Supply Concept
Power Supply Section 2 Installation 26 3BSE056248 Power Supply It is recommended to feed the system components and field equipment from different power supplies. Example of system components are Controllers, Communication Modules, Fieldbus Communication Interfaces and Modulebus Modems, (for instance...
Page 27 - Section 3 Configuration; Controller Configuration - Basic Rules and Examples
3BSE056248 27 Section 3 Configuration Controller Configuration - Basic Rules and Examples Information regarding limitations for the different controllers can be found in IndustrialIT 800xA - Control and I/O, AC 800M Controller Hardware, Hardware and Operation (3BSE036351Rxxxx).
Page 28 - Single CPU Configuration
Controller Configuration - Basic Rules and Examples Section 3 Configuration 28 3BSE056248 Single CPU Configuration
Page 29 - Single CPU with Redundant CI Configuration
Section 3 Configuration Controller Configuration - Basic Rules and Examples 3BSE056248 29 Single CPU with Redundant CI Configuration
Page 30 - Redundant CPU with Non-Redundant CI Configuration
Controller Configuration - Basic Rules and Examples Section 3 Configuration 30 3BSE056248 Redundant CPU with Non-Redundant CI Configuration
Page 31 - Redundant CPU with Redundant CI Configuration
Section 3 Configuration Controller Configuration - Basic Rules and Examples 3BSE056248 31 Redundant CPU with Redundant CI Configuration
Page 32 - S800 I/O Configuration - Basic Rules and Examples
S800 I/O Configuration - Basic Rules and Examples Section 3 Configuration 32 3BSE056248 S800 I/O Configuration - Basic Rules and Examples Information regarding limitations for the different I/O modules can be found in IndustrialIT, Control and I/O, S800 I/O, General Information and Installation (3BS...
Page 33 - Non-redundant PROFIBUS Node; Modules not supported:
Section 3 Configuration S800 I/O Configuration - Basic Rules and Examples 3BSE056248 33 Non-redundant PROFIBUS Node In total max 24 modules per CI801 but limited by: • PROFIBUS data capability. • CI801/TB820 Power supply capability. • Required scan cycle time. Modules not supported: DI825, DO880, AI...
Page 36 - Direct I/O to non-redundant AC 800M Controller
S800 I/O Configuration - Basic Rules and Examples Section 3 Configuration 36 3BSE056248 Direct I/O to non-redundant AC 800M Controller In total max 96 modules but limited by:• PM8xx and TB820 Power supply capability. • Required scan cycle time. • Required CPU load. Supported modules: DI880, DO880, A...
Page 37 - Direct I/O to redundant AC 800M Controllers
Section 3 Configuration S800 I/O Configuration - Basic Rules and Examples 3BSE056248 37 Direct I/O to redundant AC 800M Controllers In total max 84 modules but limited by:• TB840A Power supply capability. • Required scan cycle time. • Required CPU load. Supported modules: AI880A, DI880, DO880 are su...
Page 38 - Direct redundant I/O to redundant AC 800M Controllers; Supported redundant modules:
S800 I/O Configuration - Basic Rules and Examples Section 3 Configuration 38 3BSE056248 Direct redundant I/O to redundant AC 800M Controllers In total max 42 pairs of modules but limited by:• TB840A Power supply capability. • Required scan cycle time. • Required CPU load. Supported redundant modules...
Page 39 - High Integrity I/O to non-redundant High Integrity Controller
Section 3 Configuration S800 I/O Configuration - Basic Rules and Examples 3BSE056248 39 High Integrity I/O to non-redundant High Integrity Controller In total max 96 modules but limited by:• PM8XX and TB840A Power supply capability. • Required scan cycle time. • Required CPU load. The optical Module...
Page 40 - High Integrity I/O to redundant High Integrity Controllers
S800 I/O Configuration - Basic Rules and Examples Section 3 Configuration 40 3BSE056248 High Integrity I/O to redundant High Integrity Controllers In total max 84 modules but limited by:• TB840A Power supply capability. • Required scan cycle time. • Required CPU load. The optical ModuleBus can be co...
Page 41 - HI redundant or hot replacement I/O to redundant PM865
Section 3 Configuration S800 I/O Configuration - Basic Rules and Examples 3BSE056248 41 HI redundant or hot replacement I/O to redundant PM865 In total max 42 pairs of modules but limited by:• TB840A Power supply capability. • Required scan cycle time. • Required CPU load. Supported modules: DI840, ...
Page 43 - Section 4 Operation; Hardware Indicators; LED Indicators; See; Marking
3BSE056248 43 Section 4 Operation Hardware Indicators AC 800M Controller (PM8xx) Equipped with Control Software, the basic PM8xx/TP830 hardware units mounted on the AC 800M hardware platform constitute an AC 800M Controller. LED Indicators See Figure 2 , for description of placement. Table 1. PM8xx ...
Page 44 - Valid for PM8xx in redundant operation
LED Indicators Section 4 Operation 44 3BSE056248 B(attery) Green Normal state - ONLit when internal or external battery voltage is above 3.1 V. The LED is controlled by a software battery voltage test (1) . Tx Yellow Data Transmission (2) , CN1 + CN2 and COM3 + COM4 Flashes in synchronization with T...
Page 45 - Switches and Push Buttons; Table 3
Section 4 Operation Switches and Push Buttons 3BSE056248 45 Switches and Push Buttons Communication Interface LEDs Table 3 and Table 5 shows Indicators for the communication interface modules. Table 2. PM8xx - Switches and Push Buttons Marking Color Function INIT Manual Push Button Initiates1. Cold ...
Page 46 - R - The RUN LED shall indicate when the I/O module is operational.; Table 5. Special LEDs
S800 I/O Module LEDs Section 4 Operation 46 3BSE056248 S800 I/O Module LEDs Figure 14 shows examples of front panels for different types of I/O modules. On the front of all I/O modules there are at least three LEDs (FAULT, RUN and WARNING) indicating the module status. Additionally some modules have...
Page 47 - Figure 14. Examples of S800 I/O Modules LED Locations
Section 4 Operation S800 I/O Module LEDs 3BSE056248 47 • W - The WARNING LED shall indicate when a non-fatal error is detected and the module continues to run. • O - The OSP LED shall indicate when the I/O module is in OSP state, that is, when the module is commanded to OSP or when automatically set...
Page 49 - IndustrialIT System 800xA AC 800M Controller - Data Sheet
Section 4 Operation S800L I/O Module LED 3BSE056248 49 S800L I/O Module LED Figure 15 shows examples of front panels for different types of I/O modules. On the front of each I/O module there is one LED indicating the module status. See the tables below for information on the meaning and indications ...
Page 50 - Figure 15. Example of S800L I/O Module LED Locations
S800L I/O Module LED Section 4 Operation 50 3BSE056248 Figure 15. Example of S800L I/O Module LED Locations AI8010(4)...20 mA L+ L- 24 V DO80124 V 0.5 A L+ L- 24 V ST A T US ST A T US S 1 2 14 16 13 12 15 11 10 9 3 4 5 6 7 8 1 2 14 16 13 12 15 11 10 9 3 4 5 6 7 8 1 8 7 6 5 2 3 4 + I + I + I + I + I ...
Page 52 - Start Modes; Warm init
Start Modes Section 4 Operation 52 3BSE056248 Start Modes The controller may be started with the following start modes: Warm init • Power Off / On with a battery backed up CPU. • Applications restart with retain values. Cold init • Press init <2.5 s. • Applications restart with cold retain values...
Page 53 - Online Replacement of Unit; ModuleBus; Redundant CPUs
3BSE056248 53 Section 5 Maintenance/Replacement of Faulty Units Online Replacement of Unit Replacement online entails adding or removing units in a controller without disturbing the execution of the running application program. Units are connected to the CEX-Bus and the electrical ModuleBus (S800 I/...
Page 56 - Dimensions
Appendix A IndustrialIT System 800xA AC 800M Controller - Data Sheet 56 3BSE056248 Memory (RAM) 8 Mb 8 Mb 8 Mb 16 Mb 32 Mb 32 Mb 64 Mb CPU redundancy support No No No Yes Yes Yes Yes Performance Relation 1.0 ms 1.0 ms 2.0 ms 2.0 ms 3.1 ms 3.1 ms 4.3 ms Cycle time per application programs Down to 1 m...
Page 59 - General specifications
3BSE056248 59 Appendix B System 800xA S800 I/O System - Data Sheet General specifications Power supply 24V d.c. (19.2 - 30V) Temperature range 0...55°C (non-condensing) (1) Protection class IP20 Standards complied with: - Electrical safety - Hazardous locations (Class1 Zone 2 and Class 1 Division 2)...
Page 61 - Digital input modules
Appendix B System 800xA S800 I/O System - Data Sheet 3BSE056248 61 S800 I/O modules Digital input modules DI810 16 channels, 2 groups of 8 ch., 24V d.c., current sink. DI811 16 channels, 2 groups of 8 ch., 48V d.c., current sink. DI814 16 channels, 2 groups of 8 ch., 48V d.c., current source. DI820 ...
Page 62 - Analog input modules
Appendix B System 800xA S800 I/O System - Data Sheet 62 3BSE056248 DO821 8 channels, separate returns, 5-250V, max 3A a.c./d.c., relay (N.C.). Analog input modules AI810 8 channels, single-ended, 0(4)-20mA, 0(2)-10V, 12bits. AI815 8 channels, common return, 0(4)-20mA, 0(1)-5V, HART AI820 Differentia...
Page 63 - I/O modules with intrinsic-safety interface
Appendix B System 800xA S800 I/O System - Data Sheet 3BSE056248 63 DO840 16 channels, common return, 24V d.c., max 0,5A, current source, short-circuit-proof, extended diagnostics. DO880 16 channels, 24V d.c., max. 0.5A, current source, SIL3, short-circuit-proof, extended diagnostics. AI843 TC input,...
Page 65 - Appendix C Dimensions
3BSE056248 65 Appendix C Dimensions Redundant Comm. Modules Extended I/O Compact I/O Intrinsic safety I/O Communication Interface CPU Redundant I/O CI801, S800L I/O
