Page 2 - SINAMICS G120 chassis units; Overview; Siemens
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) SINAMICS G120 chassis units 3/2 Siemens D 11.1 · 2008 3 ■ Overview The SINAMICS G120 series of frequency inverters is designed to provide precise and cost-effective speed/torque control of AC motors. With different device vers...
Page 3 - Modularity
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) SINAMICS G120 chassis units 3/3 Siemens D 11.1 · 2008 3 ■ Overview (continued) Modularity SINAMICS G120 is a modular converter system comprising a variety of functional units. The two main units are• the Control Unit (CU) and•...
Page 4 - Benefits; tem extremely service friendly.; Application; tions; Design; Guide for module selection; required style depth of communication, hardware and software)
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) SINAMICS G120 chassis units 3/4 Siemens D 11.1 · 2008 3 ■ Benefits 7 Modularity ensures flexibility for an advanced drive concept - Module replacement when system is running (hot swapping) - Pluggable terminals - The modules c...
Page 5 - Power Modules
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) SINAMICS G120 chassis units 3/5 Siemens D 11.1 · 2008 3 ■ Design (continued) Power Modules The following Power Modules are available for SINAMICS G120 inverter chassis units: PM240 Power Modules PM240 Power Modules feature an ...
Page 6 - Power Module PM240 with integrated brake chopper
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) SINAMICS G120 chassis units 3/6 Siemens D 11.1 · 2008 3 ■ Design (continued) Available optional power and DC link components depending on the used Power Module The following line-side power components, DC link components and l...
Page 7 - General information on design; Inverter chassis unit; Position; CU
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) SINAMICS G120 chassis units 3/7 Siemens D 11.1 · 2008 3 ■ Design (continued) General information on design Frequency converters, consisting of Power Module (PM) and Control Unit (CU) and two base components at positions 1 and ...
Page 8 - Supplementary system components; Configuration; SD configurator selection aid within the CA 01
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) SINAMICS G120 chassis units 3/8 Siemens D 11.1 · 2008 3 ■ Design (continued) Supplementary system components The following supplementary system components are available for SINAMICS G120 inverter chassis units: Basic Operator ...
Page 9 - Technical specifications; Mechanical specifications; Vibratory load; Climatic ambient conditions; Ambient conditions; Organic/biological influences; Standards; EMC directive; In transport packaging.
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) SINAMICS G120 chassis units 3/9 Siemens D 11.1 · 2008 3 ■ Technical specifications Unless explicitly specified otherwise, the following technical specifications are valid for the following components of the SINAMICS G120 inver...
Page 10 - Compliance with standards
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) SINAMICS G120 chassis units 3/10 Siemens D 11.1 · 2008 3 ■ Technical specifications (continued) Compliance with standards CE mark The SINAMICS G120 inverters meet the requirements of the Low-Voltage Directive 73/23/EEC. Low-vo...
Page 11 - Safety Integrated functions; Selection and Ordering Data; Control Unit; Standard
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) CU240 Control Units 3/11 Siemens D 11.1 · 2008 3 ■ Overview Example of CU240S DP-F Control Unit The Control Unit performs closed-loop control functions for the inverter. In addition to control functions, the Control Unit can a...
Page 12 - Signal; Serial RS485 interface
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) CU240 Control Units 3/12 Siemens D 11.1 · 2008 3 ■ Design Control Unit CU240E CU240E Control Unit without terminal cover Terminal No. Signal Features Digital inputs (DI) 5 … 8, 16,17 DI0 … DI5 Freely programmable (isolated) 5,...
Page 13 - Encoder interface
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) CU240 Control Units 3/13 Siemens D 11.1 · 2008 3 ■ Design (continued) CU240S, CU240S DP, CU240S DP-F, CU240S PN and CU240S PN-F Control Units Example: CU240S DP-F Control Unit (right without terminal cover, with plug-in termin...
Page 14 - Integration; Connection diagram for CU240E Control Unit; ON; Power Module; BOP
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) CU240 Control Units 3/14 Siemens D 11.1 · 2008 3 ■ Integration Connection diagram for CU240E Control Unit ON Low voltage only(30 V, 500 mA) D ig it a l i n p u ts RS232/BOP interface RS232 withPC to inverterconnection kit 4.7 ...
Page 15 - Connection diagram for CU240S Control Unit
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) CU240 Control Units 3/15 Siemens D 11.1 · 2008 3 ■ Integration (continued) Connection diagram for CU240S Control Unit A D A/ D A/ D + 10 V 0 V ENC+ 1 2 3 AI0+ 4 AI0- 10 AI1+ 11 AI1- 5 DI0 6 DI1 7 DI2 8 DI3 16 DI4 17 DI5 40 DI6...
Page 16 - Connection diagram for CU240S DP Control Unit
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) CU240 Control Units 3/16 Siemens D 11.1 · 2008 3 ■ Integration (continued) Connection diagram for CU240S DP Control Unit A D A/ D A/ D + 10 V 0 V ENC+ 1 2 3 AI0+ 4 AI0- 10 AI1+ 11 AI1- 5 DI0 6 DI1 7 DI2 8 DI3 16 DI4 17 DI5 40 ...
Page 17 - Connection diagram for CU240S DP-F Control Unit
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) CU240 Control Units 3/17 Siemens D 11.1 · 2008 3 ■ Integration (continued) Connection diagram for CU240S DP-F Control Unit General I/O DIP switch ON 5 V encoder supply 24 V encoder supply Encoder A termination Encoder B termin...
Page 18 - Connection diagram for CU240S PN Control Unit
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) CU240 Control Units 3/18 Siemens D 11.1 · 2008 3 ■ Integration (continued) Connection diagram for CU240S PN Control Unit A D A/ D A/ D + 10 V 0 V ENC+ 1 2 3 AI0+ 4 AI0- 10 AI1+ 11 AI1- 5 DI0 6 DI1 7 DI2 8 DI3 16 DI4 17 DI5 40 ...
Page 19 - Connection diagram for CU240S PN-F Control Unit
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) CU240 Control Units 3/19 Siemens D 11.1 · 2008 3 ■ Integration (continued) Connection diagram for CU240S PN-F Control Unit General I/O DIP switch ON 5 V encoder supply 24 V encoder supply Encoder A termination Encoder B termin...
Page 20 - Electrical data
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) CU240 Control Units 3/20 Siemens D 11.1 · 2008 3 ■ Technical specifications Control Unit CU240E 6SL3244-0BA10-0BA0 Control Unit CU240S 6SL3244-0BA20-1BA0 Control Unit CU240S DP 6SL3244-0BA20-1PA0 Control Unit CU240S PN 6SL3244...
Page 21 - Software functions; Mechanical specifications and ambient conditions
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) CU240 Control Units 3/21 Siemens D 11.1 · 2008 3 ■ Technical specifications (continued) Control Unit CU240E 6SL3244-0BA10-0BA0 Control Unit CU240S 6SL3244-0BA20-1BA0 Control Unit CU240S DP 6SL3244-0BA20-1PA0 Control Unit CU240...
Page 22 - Memory card for Control Units; • How the MMC memory card is commissioned can be defined; Inserting the MMC memory card into the Control Unit; MMC memory card
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) Memory card for Control Units 3/22 Siemens D 11.1 · 2008 3 ■ Overview The parameter settings for an inverter can be stored on the MMC memory card. When the plant is serviced, it is immediately ready for use again after, for ex...
Page 24 - kW; The rated output current; is based on the loading for light overload
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM240 Power Modules 3/24 Siemens D 11.1 · 2008 3 ■ Selection and Ordering Data To ensure correct selection of the Power Module, it should be chosen according to the • rated output current for applications with light overload (...
Page 25 - • Terminals DCP/R1 and R2 for connection of an external brak-; Line filter; DCN
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM240 Power Modules 3/25 Siemens D 11.1 · 2008 3 ■ Integration PM240 Power Modules communicate with the Control Unit via the PM-IF interface. PM240 Power Modules feature the following interfaces as stan-dard:• PM-IF interface ...
Page 26 - PM240 Power Module with integrated brake chopper
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM240 Power Modules 3/26 Siemens D 11.1 · 2008 3 ■ Integration (continued) Power and DC link components which are optionally available depending on the Power Module used The following line-side power components, DC link compon...
Page 28 - General technical data
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM240 Power Modules 3/28 Siemens D 11.1 · 2008 3 ■ Technical specifications General technical data PM240 Power Modules Line operating voltage 380 ... 480 V 3 AC ± 10 % Line requirements Line short-circuit voltage u K no restri...
Page 29 - and the base load current; ) for a line impedance corresponding to
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM240 Power Modules 3/29 Siemens D 11.1 · 2008 3 ■ Technical specifications (continued) Line voltage380 … 480 V 3 AC PM240 Power Modules Without integrated line filter 6SL3224-0BE13-7UA0 6SL3224-0BE15-5UA0 6SL3224-0BE17-5UA0 6...
Page 33 - Characteristic curves; Derating data; Rated power; at a switching frequency of; hp
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM240 Power Modules 3/33 Siemens D 11.1 · 2008 3 ■ Characteristic curves Derating data Pulse frequency Ambient temperature High overload (HO) Light overload (LO) Installation altitude 1) The pulse frequency can be switched ove...
Page 34 - Dimensional drawings; PM240 Power Module frame size FSA
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM240 Power Modules 3/34 Siemens D 11.1 · 2008 3 ■ Dimensional drawings PM240 Power Module frame size FSA Fixing with 2 M4 studs, 2 M4 nuts, 2 M4 washers Ventilation clearance required at top and bottom: 100 mm (3.94 inches) V...
Page 35 - PM240 Power Module frame size FSC; Fixing with 4 M5 studs, 4 M5 nuts, 4 M5 washers
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM240 Power Modules 3/35 Siemens D 11.1 · 2008 3 ■ Dimensional drawings (continued) PM240 Power Module frame size FSC Fixing with 4 M5 studs, 4 M5 nuts, 4 M5 washers Ventilation clearance required at top and bottom: 100 mm (3....
Page 36 - PM240 Power Module frame size FSD without line filter; Fixing with 4 M6 studs, 4 M6 nuts, 4 M6 washers
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM240 Power Modules 3/36 Siemens D 11.1 · 2008 3 ■ Dimensional drawings (continued) PM240 Power Module frame size FSD without line filter PM240 Power Module frame size FSD with integrated line filter class A Fixing with 4 M6 s...
Page 37 - PM240 Power Module frame size FSE without line filter
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM240 Power Modules 3/37 Siemens D 11.1 · 2008 3 ■ Dimensional drawings (continued) PM240 Power Module frame size FSE without line filter PM240 Power Module frame size FSE with integrated line filter class A Fixing with 4 M6 s...
Page 38 - PM240 Power Module frame size FSF without line filter
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM240 Power Modules 3/38 Siemens D 11.1 · 2008 3 ■ Dimensional drawings (continued) PM240 Power Module frame size FSF without line filter PM240 Power Module frame size FSF with integrated line filter class A Fixing with 4 M8 s...
Page 40 - Rated power based on the rated output current; rent
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM250 Power Modules 3/40 Siemens D 11.1 · 2008 3 ■ Selection and Ordering Data To ensure correct selection of the Power Module, it should be chosen according to the • rated output current for applications with light overload (...
Page 41 - controlling a motor brake; PE
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM250 Power Modules 3/41 Siemens D 11.1 · 2008 3 ■ Integration PM250 Power Modules communicate with the Control Unit via the PM-IF interface. PM250 Power Modules feature the following interfaces as stan-dard:• PM-IF interface ...
Page 42 - Availability as base components; Power supply; Power
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM250 Power Modules 3/42 Siemens D 11.1 · 2008 3 ■ Integration (continued) Power and DC link components which are optionally available depending on the Power Module used The following line-side power components, DC link compon...
Page 50 - Fixing with 4 M8 studs, 4 M8 nuts, 4 M8 washers
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM250 Power Modules 3/50 Siemens D 11.1 · 2008 3 ■ Dimensional drawings (continued) PM250 Power Module frame size FSF with integrated line filter class A Fixing with 4 M8 studs, 4 M8 nuts, 4 M8 washers Ventilation clearance re...
Page 51 - Example of PM260 FSD Power Module
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM260 Power Modules 3/51 Siemens D 11.1 · 2008 3 ■ Overview Example of PM260 FSD Power Module The PM260 Power Module features an absolutely unique tech-nology which we have called “Efficient Infeed Technology”. The regenerativ...
Page 53 - filter
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) PM260 Power Modules 3/53 Siemens D 11.1 · 2008 3 ■ Integration PM260 Power Modules communicate with the Control Unit via the PM-IF interface. PM260 Power Modules feature the following interfaces as stan-dard:• PM-IF interface ...
Page 60 - PM240 Power Modules with integrated brake chopper
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) Line-side power componentsLine filters 3/60 Siemens D 11.1 · 2008 3 ■ Overview Example: Line filter for Power Modules frame size FSA The Power Module complies with a higher radio interference class when an additional line filt...
Page 61 - Line filter to class A
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) Line-side power components Line filters 3/61 Siemens D 11.1 · 2008 3 ■ Selection and Ordering Data Rated power SINAMICS G120 Power Module PM240 Line filter to class A according to EN 55011 kW hp Type 6SL3224-... Frame size Ord...
Page 62 - Line filter class A
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) Line-side power componentsLine filters 3/62 Siemens D 11.1 · 2008 3 ■ Technical specifications Line voltage 380 … 480 V 3 AC Line filter class A Line filter class B 6SE6400-2FA00-6AD0 6SL3203-0BE32-5AA0 6SE6400-2FB00-6AD0 6SL3...
Page 63 - Example: Line reactors for Power Modules frame sizes FSA to FSE; • The capacitor service life of the inverter doubles when using
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) Line-side power components Line reactors 3/63 Siemens D 11.1 · 2008 3 ■ Overview Example: Line reactors for Power Modules frame sizes FSA to FSE Example: Power Module frame size FSB with base line reactor and shield connection...
Page 65 - Line reactor
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) Line-side power components Line reactors 3/65 Siemens D 11.1 · 2008 3 ■ Technical specifications Line voltage380 … 480 V 3 AC Line reactor 6SE6400-3CC00-2AD3 6SE6400-3CC00-4AD3 6SE6400-3CC00-6AD3 6SL3203-0CD21-0AA0 Rated curre...
Page 67 - Fuse
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) Line-side power components Recommended line components 3/67 Siemens D 11.1 · 2008 3 ■ Overview The following table lists recommendations for further line-side components, such as fuses and circuit-breakers (line-side com-ponen...
Page 70 - Braking resistor
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) DC link componentsBraking resistors 3/70 Siemens D 11.1 · 2008 3 ■ Selection and Ordering Data Rated power SINAMICS G120 Power Module PM240 Braking resistor kW hp Type 6SL3224-... Frame size Order No. 380 … 480 V 3 AC 0.37 0.5...
Page 73 - Output reactor
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) Load-side power components Output reactors 3/73 Siemens D 11.1 · 2008 3 ■ Selection and Ordering Data Rated power SINAMICS G120 Power Modules PM240 Output reactor kW hp Type 6SL3224-... Frame size Order No. 380 … 480 V 3 AC 0....
Page 78 - Values and units are displayed via a 5-digit display.; Control Unit with mounted Basic Operator Panel BOP; Basic Operator Panel BOP
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) Supplementary system componentsBasic Operator Panel BOP 3/78 Siemens D 11.1 · 2008 3 ■ Overview The Basic Operator Panel BOP can be used to commission drives, monitor drives in operation and input individual parame-ter setting...
Page 79 - PC inverter connection kit; on DVD
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) Supplementary system components PC inverter connection kit 3/79 Siemens D 11.1 · 2008 3 ■ Overview For controlling and commissioning an inverter directly from a PC if the appropriate software (STARTER commissioning tool) has b...
Page 80 - noid; Connection example for Brake Relay; including cable har-; Brake Relay; Brake Relay; ab
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) Supplementary system componentsBrake Relay 3/80 Siemens D 11.1 · 2008 3 ■ Overview The Brake Relay allows the Power Module to be connected to an electromechanical motor brake, thereby allowing the motor brake to be driven dire...
Page 81 - brake solenoid; Typical connection of Safe Brake Relay; including cable; Safe Brake Relay; Safe Brake Relay; Su; Safe Brake Relay
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) Supplementary system components Safe Brake Relay 3/81 Siemens D 11.1 · 2008 3 ■ Overview The Safe Brake Relay allows the Power Module to be safely con-nected to an electromechanical motor brake, allowing the brake to be direct...
Page 82 - Example of shield connection kit for Power Module frame size FSB; bles; Adapter for DIN rail attachment; • for Power Module frame size FSA; - Frame sizes FSD and FSE; Shield connection kit
SINAMICS G120 Inverter chassis units 0.37 kW to 132 kW (0.5 hp to 200 hp) Supplementary system componentsAdapter for DIN rail attachment 3/82 Siemens D 11.1 · 2008 3 ■ Overview The adapter for DIN rail attachment can be used to mount invert-ers of frame sizes FSA and FSB on DIN rails (2 units with a...
