Page 2 - TABLE OF CONTENTS
2 — ENG D22885 S SA AF FE ET TY Y G GU UIID DE EL LIIN NE ES S - D DE EF FIIN NIIT TIIO ON NS S . . . . . . . . . . .2 IIM MP PO OR RT TA AN NT T S SA AF FE ET TY Y IIN NS ST TR RU UC CT TIIO ON NS S . . . . . . . .3-4 O OW WN NE ER R''S S R RE ES SP PO ON NS SIIB BIIL LIIT TIIE ES S . . . . . . . ....
Page 3 - IMPORTANT SAFETY INSTRUCTIONS
3 — ENG D22885 IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURYAND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUC- TIONS BEFORE USING. HAZARD • Unsafe operation of your pressure washer could lead to serious injury or death to you orothers. • I...
Page 4 - HAZARD
4 — ENG D22885 HAZARD • Fuel or oil can leak or spill and could result in fire or breathing hazard, seriousinjury or death can result. Fuel or oil leakswill damage carpet, paint or other sur-faces in vehicles or trailers. • If pressure washer is equipped with a fuel shut-off valve, turn the valve to...
Page 5 - OWNER’S RESPONSIBILITIES; PRESSURE WASHER SERVICE POLICY
5 — ENG OWNER’S RESPONSIBILITIES • DO NOT RETURN THIS PRODUCT TO THERETAILER! Call 1-888-559-8550. • Read and understand all safety warnings. • Read this Owner’s Manual. • Do not operate this unit until you have read thisOwners Manual for Safety, Operation, andMaintenance Instructions. • Read the En...
Page 6 - BOX CONTENTS
6 — ENG D22885 BOX CONTENTS Bagged Handle Handle Engine Manual Bagged Parts Nozzle Cleaning Kit Knobs w/hardware English/ Spanish/ French Operator’s Manual Engine Frame and Wheel Assembly High Pressure Hose Chemical Hose Engine Oil Spray Gun Multi-Reg Wand PCV2021 Accessories Panel with hardware PCV...
Page 7 - ASSEMBLY
7 — ENG D22885 2. Connect wand to gun. Tighten securely. 3. Attach high pressure hose to gun. NOTE: The point of attachment for the high pressure hose willdiffer depending on the model purchased. Tightensecurely. ASSEMBLY 1. Connect handle to frame. To connect handle and hose reel to PCH3540HR: a. C...
Page 8 - THE; Pump; nance
8 — ENG D22885 REMOVE SHIPPING PLUG(PCH2627, PCH3030) THE PUMP IS SHIPPED FROM THE FACTO-RY WITH OIL IN IT AND A REDSHIPPING PLUG TO PREVENT ANY OIL FROM LEAKING OUT OF THEPUMP DURING SHIPMENT. ATTACHED TOTHE SHIPPING PLUG IS A PLASTIC BAG(SEE THE FOLLOWING PHOTO) WHICHCONTAINS THE DIPSTICK/OIL PLUG...
Page 9 - OPERATION; High Pressure Pump; Bypass Mode; BASIC ELEMENTS OF ENGINE; Throttle Control Lever:
9 — ENG D22885 OPERATION BASIC ELEMENTS OF A PRESSUREWASHER High Pressure Pump : Increases the pressure of the water supply. Engine: Drives the high pressure pump. High Pressure Hose: Carries the pressurized water from the pump to the gun and wand. Spray Gun: Connects with wand to control water flow...
Page 10 - Pressure Adjustment; HOW TO USE WAND; Thermal Relief Valve
Pressure Adjustment The pressure setting is preset at the factory to achieveoptimum pressure and cleaning. If you need tolower the pressure, it can be accomplished bythese methods. 1. Back away from the surface to be cleaned.The further away you are, the less the pressurewill be on the surface to be...
Page 11 - For Quick-Connect Turret Wands; Spray Nozzles; Chemical nozzle; Changing Nozzles; How
11 — ENG D22885 For Quick-Connect Turret Wands (PCH2425, PCH2627, PCH3030, PCH3540HR): Spray Nozzles The turret holds five spray nozzles. Each nozzle iscolor coded and delivers a specific spray pattern for aparticular cleaning purpose. The 0º, 15º , 25º , and 40ºnozzles are high pressure nozzles. Th...
Page 12 - STARTING; How To Siphon Chemicals/Cleaning
12 — ENG D22885 STARTING 1. Add fresh high quality unleadedgasoline. Never fill fueltank indoors. Never fill fuel tank when engine isrunning or hot. Do not smokewhen filling fuel tank. Never fill fuel tank com-pletely. Fill tank to 1/2" below bottom of filler neck to provide spacefor fuel expans...
Page 13 - SHUTTING DOWN; MAINTENANCE
13 — ENG D22885 SHUTTING DOWN 1. If you have siphoned chemicals, siphon a bucketof clean water through the chemical hose. NOTE: Failure to do so will cause damage to the pump. 2. Turn engine off. See Engine Owner’s Manual. NOTE: NEVER turn the water off with the enginerunning. Never turn water suppl...
Page 14 - PUMP MAINTENANCE CHART
14 — ENG D22885 PUMP TYPE OIL TYPE OIL CAPACITY CHANGE OIL Annovi Reverberi (XMV) Annovi Reverberi (XRV) Annovi Reverberi (XTV) DAPC (axial cam) DAPC (radial) Cat 30W non detergent 30W non detergent 30W non detergent * R&O 150 ** none 30W non detergent 13.5 oz. 18.54 oz. 9.92 oz. 8 oz. red dot o...
Page 15 - HOW TO CHANGE PUMP OIL
15 — ENG D22885 HOW TO CHANGE PUMP OIL 1. Loosen oil fill cap. 2. Place a container under the oil drain plug. 3. Remove oil drain plug. 4. After oil is drained replace oil drain plug. Tightensecurely. 5. Remove oil fill cap and fill with recommended oil.See the Pump Maintenance Chart for the correct...
Page 16 - corrosive and can damage pump.; STORAGE
16 — ENG D22885 5. Add RV antifreeze to hose as shown. 6. Pull engine starter rope slowly several times until antifreeze comes out of high pressure hose con-nection of pump. 7. Remove short hose from water inlet of pump. 8. Install spark plug into spark plug hole and tighten securely, then reconnect...
Page 17 - Will not draw chemicals; TROUBLESHOOTING GUIDE
17 — ENG D22885 PROBLEM CAUSE CORRECTION Engine will not start (see Engine Manual forfurther engine trouble-shooting) 7. Chemical build up in chemicalinjector. No or low pressure (initial use) Will not draw chemicals TROUBLESHOOTING GUIDE 1. Wand not in high pressure. 1. See How to Use Wand paragrap...
Page 18 - Water leaking at pump
18 — ENG D22885 PROBLEM CAUSE CORRECTION No or low pressure (afterperiod of normal use.) Water leaking at gun/wandconnection Water leaking at pump Oil leaking at pump (if applicable) 1. Worn seal or packing. 2. Worn or obstructed valves. 3. Worn unloader piston. 4. Worn E-Z start valve. 1. Worn or b...
Page 19 - LIMITED WARRANTY; WARRANTY SERVICE; THIS WARRANTY IS NOT TRANSFERABLE AND DOES NOT COVER
19 — ENG D22885 LIMITED WARRANTY Porter-Cable Corporation warrants to the original purchaser that each new pressure washer, service part, and accessory is free from defects in material and workmanship, and agrees to repair or replace under this warrantyany defective product or part as follows from t...
Page 20 - QUICK FACTS; TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU
D22885 QUICK FACTS CALL 1-888-559-8550 TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU FOR REPAIRS AND SERVICE PART PURCHASES. ALWAYS REFER TO THE MANUALS SUPPLIED WITH THIS UNIT HOSE GAS OIL WATER PRESSURE ADJUSTMENT PUMP BY-PASS MODE THERMAL RELIEF VALVE Use fresh high quality gas.Add stabilize...