Polaris 700 - Manual

Polaris 700

Polaris 700 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – WARNING; The engine exhaust from this
  • Page 3 – We’ve created a web site just for YOU!; Technical tips
  • Page 5 – WELCOME; Polaris Recreational Vehicles; RANGER; Polaris Professional Series Workmobiles
  • Page 6 – VEHICLE IDENTIFICATION NUMBERS; your vehicle, when obtaining insurance, and when ordering
  • Page 7 – TABLE OF CONTENTS
  • Page 8 – SAFETY; Safety Decals and Locations; Warning decals have been placed on the ATV for your protection.
  • Page 10 – NO STEP; ATTENTION
  • Page 12 – Safe Riding Gear
  • Page 13 – Operator Safety; vehicle handles differently than other vehicles, such as
  • Page 14 – are used. Become familiar with their meanings before reading the; safety alert symbol; note; CAUTION
  • Page 15 – Take a training; Serious injury or death can result if you do not follow these
  • Page 17 – FOR MORE INFORMATION ABOUT ATV SAFETY, call the Con-; Equipment Modifications
  • Page 18 – does not know how to operate the ATV properly in different
  • Page 19 – balance and control the ATV, which could cause an accident
  • Page 20 – surfaces may adversely affect the handling of the ATV and
  • Page 21 – including dirt and gravel roads. In many states it’s illegal to
  • Page 22 – risk of a severe head injury or death in the event of an
  • Page 23 – operator judgment. Reaction time may be slower and operator
  • Page 25 – schedules described in the owner’s manual.
  • Page 26 – terrain. Always be alert to changing terrain conditions.
  • Page 27 – cause loss of traction or loss of control, which could result in an
  • Page 28 – abilities. Never operate the ATV on hills steeper than 25
  • Page 29 – sharp drop, or another vehicle or person could be on the other
  • Page 30 – described in the owner’s manual.
  • Page 31 – mastered the turning technique (on level ground) as described in
  • Page 32 – improperly dismounting while
  • Page 33 – trees when possible. If unavoidable, use extreme caution and
  • Page 36 – cargo or pulling a trailer.
  • Page 38 – CONTROLS; Engine Electrical Switches; off; the override switch while the throttle is open.
  • Page 39 – Throttle Lever
  • Page 40 – Light Switches; on; Brake Lever; designed for and must be used for; Operating the ATV with a spongy brake lever can result in
  • Page 41 – Master Cylinder; eye
  • Page 42 – Parking Brake; Setting the Parking Brake; Operating the ATV while the parking brake is engaged could
  • Page 43 – Auxiliary Brake; reduce; Brake Fluid Level; may cause rear tipover, which could result in serious injury or
  • Page 44 – Choke; Fuel Tank
  • Page 45 – Automatic Transmission Gear Selector; high; Belt Life; Shifting gears with the engine speed above idle or while the
  • Page 46 – FEATURES; Engaging Front Gearcase; Switching to AWD while the rear wheels are spinning may cause
  • Page 47 – Instrument Cluster; speed from the right front wheel. The instrument cluster measures; Washing the ATV with a high pressure washer may cause water to
  • Page 48 – Rider Information Center
  • Page 49 – mode
  • Page 50 – Mode 4 - Programmable Service Interval; OFF
  • Page 51 – Diagnostic Mode
  • Page 52 – OPERATION; Fuel Safety
  • Page 53 – the procedures for a proper break-in. Careful treatment of a new; high speeds for extended periods during the first three hours of
  • Page 54 – working condition before each use.; Item/Inspection Procedure; that axle nuts are secured by cotter pins.; If a proper inspection is not done before each use, severe injury or
  • Page 55 – Starting the Engine; Starting a Cold Engine; run; Engine exhaust contains poisonous carbon monoxide and can; damage. Allow the engine to warm up for several minutes before
  • Page 56 – Starting a Warm Engine; Cold Weather Operation
  • Page 57 – Hauling Cargo; Maximum Towing Capacities; on level ground only,
  • Page 59 – Driving Safely; Driving Procedures
  • Page 60 – Making Turns; overturn and lead to serious injury. Avoid turning at sharp angles.
  • Page 61 – Driving on Slippery Surfaces; and shifting your body weight forward.; Severe damage to drive train may occur if the AWD is engaged; Failure to exercise care when operating on slippery surfaces can
  • Page 62 – Traveling Uphill; include quick dismounting of the vehicle.; terrain. Improper procedure could cause loss of control or
  • Page 63 – Sidehilling; hill while keeping your feet on the footrests.; as outlined in the owner’s manual.
  • Page 64 – Traveling Downhill; slightly; Excessive speed can cause loss of control and lead to serious
  • Page 65 – Turning Around on a Hill; slowly; Improper hill climbing procedures could cause loss of control or
  • Page 66 – Driving Through Water; critical; Major engine damage can result if the vehicle is not thoroughly
  • Page 67 – Driving Over Obstacles; Be constantly alert for hazards such as logs, rocks and low hanging; Severe injury or death can result if your vehicle comes in contact
  • Page 68 – Driving in Reverse; lightly; Failure to use caution when operating in reverse can result in
  • Page 69 – Parking on an Incline; Avoid parking on an incline if possible. If it’s unavoidable, follow
  • Page 70 – USFS Approved Spark Arrestor; Exhaust system components are very hot during and after use of
  • Page 71 – MAINTENANCE AND LUBRICATION; Accessories; Maintenance Chart Key
  • Page 72 – Periodic Maintenance Schedule; Hours of operation are based on a 10 mph average. If service is due at; Improperly performing the procedures marked with a
  • Page 76 – Periodic Maintenance Record; Use the following chart to record periodic maintenance.
  • Page 78 – Lubrication Recommendations; Lubrication Chart Key
  • Page 80 – Premium 4 Synthetic Lubricant; SH; Mixing brands or using a non-recommended oil may cause serious
  • Page 81 – Engine Oil Check; SAFE
  • Page 82 – Oil and Filter Change; Hot oil can cause serious burns to skin. Do not allow hot oil to
  • Page 83 – Transmission Oil Check
  • Page 84 – Front Gearcase Oil Check; Premium Hub Drive Fluid
  • Page 85 – Rear Gearcase Oil Check
  • Page 86 – Engine Cooling System; Coolant Level
  • Page 87 – Radiator Coolant Level; Escaping steam can cause severe burns. Never remove the
  • Page 88 – Adjustments; Front Brake
  • Page 89 – Rear Brake
  • Page 90 – Toe Alignment; Severe injury or death can result from improper toe alignment and
  • Page 91 – Steering Assembly
  • Page 92 – Handlebars; Improper adjustment of the handlebars or incorrect torquing of
  • Page 94 – Throttle Cable Freeplay; freeplay is achieved at the
  • Page 95 – Side Panel Removal
  • Page 96 – Tire Tread Depth; Always replace tires when tread; Wheel Removal; Stop the engine, place the transmission in gear and lock the; Operating your ATV with worn tires, improperly inflated tires,
  • Page 97 – Wheel Installation; Bolt Size; Front Wheel Hub Tightening
  • Page 98 – Filter Systems; Air Filter Service; Operation of your vehicle without a breather filter can cause
  • Page 99 – Lights; Headlight Lamp Replacement; Poor lighting while driving can result in severe injury or death.
  • Page 100 – High Beam Adjustment; and make a mark on the wall at the same height.
  • Page 101 – Headlight Housing Replacement
  • Page 102 – Lower Headlamp Removal / Installation
  • Page 103 – Spark Plugs; Using non-recommended spark plugs can result in serious engine; A hot exhaust system and engine can cause serious burns. Wear
  • Page 104 – Vehicle Immersion; If your vehicle becomes immersed, major engine damage can
  • Page 105 – Spark Arrestor; Failure to heed the following warnings while servicing the spark
  • Page 106 – PVT System; pinch; When To Use Low Range vs. High Range; Low Range
  • Page 107 – PVT Drying; the PVT system. Use the following instructions to dry it out before
  • Page 108 – Battery; Keep the battery terminals and connections free of corrosion. If; Replenishing Battery Fluid; A poorly maintained battery will deteriorate
  • Page 109 – Battery Removal; and spill electrolyte.; in an explosion and cause serious injury or death. When removing; tablespoon baking soda and one cup water to prevent damage to
  • Page 110 – Battery Installation and Connections
  • Page 111 – Cleaning and Storage; Cleaning the ATV; damage plastic surfaces. Use caution when using these products
  • Page 112 – Storage Tips; Clean the Exterior; film created by fogging and damage could occur. Never start the
  • Page 113 – Fog the Engine
  • Page 114 – Battery Maintenance; Do not; Transporting the ATV
  • Page 115 – TROUBLESHOOTING; Drive Belt and Cover Problems; Possible Cause
  • Page 116 – solutions using the following charts.; Engine Doesn’t Turn Over
  • Page 117 – Engine Backfires
  • Page 118 – Engine Stops or Loses Power; Engine Overheating
  • Page 119 – POLARIS RECOMMENDED PRODUCTS
  • Page 120 – SPECIFICATIONS
  • Page 121 – Clutching and Jetting Charts; EBS models require no helix / spring adjustment
  • Page 124 – WARRANTY; LIMITED WARRANTY
  • Page 126 – HOW TO OBTAIN WARRANTY SERVICE
  • Page 127 – INDEX
  • Page 129 – PRINTED IN THE USA
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Owner's Manual

Vehicle Maintenance and Safety

2003

Sportsman 600

Sportsman 700

for

Read this manual carefully. It contains important safety information.

This i

s

an adult vehicle only.

Operation is prohibited for those under 16 years of age.

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Summary

Page 2 - WARNING; The engine exhaust from this

WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.

Page 3 - We’ve created a web site just for YOU!; Technical tips

1 We’ve created a web site just for YOU! S Technical tips S New product introductions S Event schedules S Parts and Service Manual information S Exciting details about The Way Out Check it out... www.polarisindustries.com/owner

Page 5 - WELCOME; Polaris Recreational Vehicles; RANGER; Polaris Professional Series Workmobiles

3 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. Polaris Recreational Vehicles S Snowmobiles S All-terrain vehicles (ATVs) S Personal watercraft S RANGER utility veh...

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