Polaris 700 - User Manual

Polaris 700

Polaris 700 – User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – WARNING; The engine exhaust from this
  • Page 3 – We’ve created a web site just for YOU!; Technical tips
  • Page 5 – WELCOME; Polaris Recreational Vehicles; RANGER; Polaris Professional Series Workmobiles
  • Page 6 – VEHICLE IDENTIFICATION NUMBERS; your vehicle, when obtaining insurance, and when ordering
  • Page 7 – TABLE OF CONTENTS
  • Page 8 – SAFETY; Safety Decals and Locations; Warning decals have been placed on the ATV for your protection.
  • Page 10 – NO STEP; ATTENTION
  • Page 12 – Safe Riding Gear
  • Page 13 – Operator Safety; vehicle handles differently than other vehicles, such as
  • Page 14 – are used. Become familiar with their meanings before reading the; safety alert symbol; note; CAUTION
  • Page 15 – Take a training; Serious injury or death can result if you do not follow these
  • Page 17 – FOR MORE INFORMATION ABOUT ATV SAFETY, call the Con-; Equipment Modifications
  • Page 18 – does not know how to operate the ATV properly in different
  • Page 19 – balance and control the ATV, which could cause an accident
  • Page 20 – surfaces may adversely affect the handling of the ATV and
  • Page 21 – including dirt and gravel roads. In many states it’s illegal to
  • Page 22 – risk of a severe head injury or death in the event of an
  • Page 23 – operator judgment. Reaction time may be slower and operator
  • Page 25 – schedules described in the owner’s manual.
  • Page 26 – terrain. Always be alert to changing terrain conditions.
  • Page 27 – cause loss of traction or loss of control, which could result in an
  • Page 28 – abilities. Never operate the ATV on hills steeper than 25
  • Page 29 – sharp drop, or another vehicle or person could be on the other
  • Page 30 – described in the owner’s manual.
  • Page 31 – mastered the turning technique (on level ground) as described in
  • Page 32 – improperly dismounting while
  • Page 33 – trees when possible. If unavoidable, use extreme caution and
  • Page 36 – cargo or pulling a trailer.
  • Page 38 – CONTROLS; Engine Electrical Switches; off; the override switch while the throttle is open.
  • Page 39 – Throttle Lever
  • Page 40 – Light Switches; on; Brake Lever; designed for and must be used for; Operating the ATV with a spongy brake lever can result in
  • Page 41 – Master Cylinder; eye
  • Page 42 – Parking Brake; Setting the Parking Brake; Operating the ATV while the parking brake is engaged could
  • Page 43 – Auxiliary Brake; reduce; Brake Fluid Level; may cause rear tipover, which could result in serious injury or
  • Page 44 – Choke; Fuel Tank
  • Page 45 – Automatic Transmission Gear Selector; high; Belt Life; Shifting gears with the engine speed above idle or while the
  • Page 46 – FEATURES; Engaging Front Gearcase; Switching to AWD while the rear wheels are spinning may cause
  • Page 47 – Instrument Cluster; speed from the right front wheel. The instrument cluster measures; Washing the ATV with a high pressure washer may cause water to
  • Page 48 – Rider Information Center
  • Page 49 – mode
  • Page 50 – Mode 4 - Programmable Service Interval; OFF
  • Page 51 – Diagnostic Mode
  • Page 52 – OPERATION; Fuel Safety
  • Page 53 – the procedures for a proper break-in. Careful treatment of a new; high speeds for extended periods during the first three hours of
  • Page 54 – working condition before each use.; Item/Inspection Procedure; that axle nuts are secured by cotter pins.; If a proper inspection is not done before each use, severe injury or
  • Page 55 – Starting the Engine; Starting a Cold Engine; run; Engine exhaust contains poisonous carbon monoxide and can; damage. Allow the engine to warm up for several minutes before
  • Page 56 – Starting a Warm Engine; Cold Weather Operation
  • Page 57 – Hauling Cargo; Maximum Towing Capacities; on level ground only,
  • Page 59 – Driving Safely; Driving Procedures
  • Page 60 – Making Turns; overturn and lead to serious injury. Avoid turning at sharp angles.
  • Page 61 – Driving on Slippery Surfaces; and shifting your body weight forward.; Severe damage to drive train may occur if the AWD is engaged; Failure to exercise care when operating on slippery surfaces can
  • Page 62 – Traveling Uphill; include quick dismounting of the vehicle.; terrain. Improper procedure could cause loss of control or
  • Page 63 – Sidehilling; hill while keeping your feet on the footrests.; as outlined in the owner’s manual.
  • Page 64 – Traveling Downhill; slightly; Excessive speed can cause loss of control and lead to serious
  • Page 65 – Turning Around on a Hill; slowly; Improper hill climbing procedures could cause loss of control or
  • Page 66 – Driving Through Water; critical; Major engine damage can result if the vehicle is not thoroughly
  • Page 67 – Driving Over Obstacles; Be constantly alert for hazards such as logs, rocks and low hanging; Severe injury or death can result if your vehicle comes in contact
  • Page 68 – Driving in Reverse; lightly; Failure to use caution when operating in reverse can result in
  • Page 69 – Parking on an Incline; Avoid parking on an incline if possible. If it’s unavoidable, follow
  • Page 70 – USFS Approved Spark Arrestor; Exhaust system components are very hot during and after use of
  • Page 71 – MAINTENANCE AND LUBRICATION; Accessories; Maintenance Chart Key
  • Page 72 – Periodic Maintenance Schedule; Hours of operation are based on a 10 mph average. If service is due at; Improperly performing the procedures marked with a
  • Page 76 – Periodic Maintenance Record; Use the following chart to record periodic maintenance.
  • Page 78 – Lubrication Recommendations; Lubrication Chart Key
  • Page 80 – Premium 4 Synthetic Lubricant; SH; Mixing brands or using a non-recommended oil may cause serious
  • Page 81 – Engine Oil Check; SAFE
  • Page 82 – Oil and Filter Change; Hot oil can cause serious burns to skin. Do not allow hot oil to
  • Page 83 – Transmission Oil Check
  • Page 84 – Front Gearcase Oil Check; Premium Hub Drive Fluid
  • Page 85 – Rear Gearcase Oil Check
  • Page 86 – Engine Cooling System; Coolant Level
  • Page 87 – Radiator Coolant Level; Escaping steam can cause severe burns. Never remove the
  • Page 88 – Adjustments; Front Brake
  • Page 89 – Rear Brake
  • Page 90 – Toe Alignment; Severe injury or death can result from improper toe alignment and
  • Page 91 – Steering Assembly
  • Page 92 – Handlebars; Improper adjustment of the handlebars or incorrect torquing of
  • Page 94 – Throttle Cable Freeplay; freeplay is achieved at the
  • Page 95 – Side Panel Removal
  • Page 96 – Tire Tread Depth; Always replace tires when tread; Wheel Removal; Stop the engine, place the transmission in gear and lock the; Operating your ATV with worn tires, improperly inflated tires,
  • Page 97 – Wheel Installation; Bolt Size; Front Wheel Hub Tightening
  • Page 98 – Filter Systems; Air Filter Service; Operation of your vehicle without a breather filter can cause
  • Page 99 – Lights; Headlight Lamp Replacement; Poor lighting while driving can result in severe injury or death.
  • Page 100 – High Beam Adjustment; and make a mark on the wall at the same height.
  • Page 101 – Headlight Housing Replacement
  • Page 102 – Lower Headlamp Removal / Installation
  • Page 103 – Spark Plugs; Using non-recommended spark plugs can result in serious engine; A hot exhaust system and engine can cause serious burns. Wear
  • Page 104 – Vehicle Immersion; If your vehicle becomes immersed, major engine damage can
  • Page 105 – Spark Arrestor; Failure to heed the following warnings while servicing the spark
  • Page 106 – PVT System; pinch; When To Use Low Range vs. High Range; Low Range
  • Page 107 – PVT Drying; the PVT system. Use the following instructions to dry it out before
  • Page 108 – Battery; Keep the battery terminals and connections free of corrosion. If; Replenishing Battery Fluid; A poorly maintained battery will deteriorate
  • Page 109 – Battery Removal; and spill electrolyte.; in an explosion and cause serious injury or death. When removing; tablespoon baking soda and one cup water to prevent damage to
  • Page 110 – Battery Installation and Connections
  • Page 111 – Cleaning and Storage; Cleaning the ATV; damage plastic surfaces. Use caution when using these products
  • Page 112 – Storage Tips; Clean the Exterior; film created by fogging and damage could occur. Never start the
  • Page 113 – Fog the Engine
  • Page 114 – Battery Maintenance; Do not; Transporting the ATV
  • Page 115 – TROUBLESHOOTING; Drive Belt and Cover Problems; Possible Cause
  • Page 116 – solutions using the following charts.; Engine Doesn’t Turn Over
  • Page 117 – Engine Backfires
  • Page 118 – Engine Stops or Loses Power; Engine Overheating
  • Page 119 – POLARIS RECOMMENDED PRODUCTS
  • Page 120 – SPECIFICATIONS
  • Page 121 – Clutching and Jetting Charts; EBS models require no helix / spring adjustment
  • Page 124 – WARRANTY; LIMITED WARRANTY
  • Page 126 – HOW TO OBTAIN WARRANTY SERVICE
  • Page 127 – INDEX
  • Page 129 – PRINTED IN THE USA
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Owner's Manual

Vehicle Maintenance and Safety

2003

Sportsman 600

Sportsman 700

for

Read this manual carefully. It contains important safety information.

This i

s

an adult vehicle only.

Operation is prohibited for those under 16 years of age.

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Summary

Page 2 - WARNING; The engine exhaust from this

WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.

Page 3 - We’ve created a web site just for YOU!; Technical tips

1 We’ve created a web site just for YOU! S Technical tips S New product introductions S Event schedules S Parts and Service Manual information S Exciting details about The Way Out Check it out... www.polarisindustries.com/owner

Page 5 - WELCOME; Polaris Recreational Vehicles; RANGER; Polaris Professional Series Workmobiles

3 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. Polaris Recreational Vehicles S Snowmobiles S All-terrain vehicles (ATVs) S Personal watercraft S RANGER utility veh...

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