Polaris 600 RUSH - Manual

Polaris 600 RUSH

Polaris 600 RUSH – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 5 – WELCOME; wide family of Polaris enthusiasts. Be sure to visit us online at
  • Page 7 – TABLE OF CONTENTS; labels and their locations.
  • Page 9 – INTRODUCTION; Important Notes for Owners and Drivers; snowmobile before allowing them to make longer trips. Teach them
  • Page 10 – Preservation of the Environment; Noise Level; One of the most publicized issues about snowmobiles is noise. The; Air Pollution
  • Page 11 – Vehicle Identification Numbers
  • Page 12 – SAFETY; Operator Safety; CAUTION; NOTICE
  • Page 13 – Follow the recommended maintenance program beginning on page 73; WARNING
  • Page 14 – Stay Clear of Track; exposed for proper operation. Do not stand on the plastic flap.; Stay Clear of Engine; to check its operation.; Riding Position; be seated with both feet on the running boards and both hands on the
  • Page 15 – Riding Apparel; Helmet
  • Page 16 – Disabled Operators
  • Page 17 – Rider Capacity; senger on this snowmobile.; Excessive Speed; your snowmobile will travel about 120 feet (36 m). If your speed is 60
  • Page 18 – Driver Awareness
  • Page 19 – Avalanches
  • Page 20 – Ice and Snow Build-up; the steering linkage.; Driving on Slippery Surfaces; Inadequate Snow Conditions; and, on liquid cooled models, cooling for the engine, adequate snow; Operating in Deep Snow; of snow, then step down the snow in front of the snowmobile so that
  • Page 21 – Driving Downhill; snowmobile and keep it from rolling freely downhill.; Driving in Hilly Terrain; unavoidable, keep your weight low and forward. If you must cross the
  • Page 22 – Drive Belt; Do not operate the engine with the drive belt removed.; Intake Silencer; Clutches; Do not attempt to service the clutches.; All clutch service must be performed by your dealer. The clutch is a; Cold Weather Drive-Away; Whenever your snowmobile has been parked for a length of time, espe-; Maneuverability; ing system and skis, maximum control is achieved by the shifting of
  • Page 23 – Driving Responsibly
  • Page 24 – Windchill/Temperature Charts; peratures become dangerous for riding.
  • Page 25 – Safety Labels and Locations; Polaris at no charge. The part number is printed on the label.; Clutch Warning; This warning label is found on the oil bottle:; Pressure Cap Warning
  • Page 27 – Operation Warning; The operation warning label is also located
  • Page 28 – FEATURES
  • Page 30 – holder. The right side of the bag can be used to stow other items.; Adjustable Headlights; Move the headlight adjuster to the; Up
  • Page 31 – excessive; DET Troubleshooting
  • Page 32 – Instrument Cluster
  • Page 33 – Indicators; snowmobile if this warning appears. Serious engine damage could
  • Page 34 – Rider Information Center; for distance and temperature. To change to metric units, see page 34.
  • Page 36 – Speed Display Area; play area is set to display either engine speed or vehicle speed.; Information Display Area; press and release
  • Page 37 – Odometer/Engine Hour Display Area; Playback Function; press and hold
  • Page 38 – Standard/Metric Display; Change Method 2; Press and release
  • Page 39 – Diagnostic Display Mode; and
  • Page 40 – Diagnostic Display Code Definitions; Diagnostic Codes
  • Page 42 – THE PERFECT FIT; Suspension Quick Set-Up Guide; rear spring; Step 1: Set up rear shock spring preload for rider weight.
  • Page 43 – Step 2: Adjust the rear spring to tune vehicle balance.; adjustments until you achieve the perfect ride.
  • Page 44 – Spring Guide; Stock
  • Page 45 – Polaris recommends that riders use this Quick Set-Up Guide to make; Factory Suspension Settings; IFS and Front Track Shock; Accessory Spring Recommended Initial Settings; Accessory 120 Rear Spring
  • Page 46 – Front Suspension Adjustments; one change at a time, under the same conditions (trail and snow condi-; IFS Components
  • Page 47 – IFS Shock Spring Preload
  • Page 48 – IFS Shock Compression Damping; Softer
  • Page 49 – Rear Suspension Adjustments; Suspension Performance Tips
  • Page 50 – Front Track Shock Compression Damping; Front Track Shock Spring Preload; decrease; Stiffer
  • Page 51 – Rear Shock Spring Preload Settings
  • Page 52 – Handlebar Adjustments; Handlebar Position
  • Page 53 – Accessories
  • Page 54 – Traction Products; Studs; See your dealer about installing studs and/or carbides.; the laws in your area pertaining to the use of traction products.
  • Page 55 – Carbide Skags; more studs you use, the longer the carbide on the skags should be). See; Wear Strips
  • Page 56 – ) on the referenced pages to; Item
  • Page 57 – Pre-Ride Suspension Inspection; ing items on a weekly basis or before any long trip.
  • Page 58 – Before Starting the Engine; vehicle components to be sure of proper operation.; Read and Understand Your Owner's Manual; Read the Owner's Manual completely and refer to it often. The manual; Throttle Lever; the engine. Have the throttle serviced immediately.; Throttle Safety Switch
  • Page 59 – Brakes; Brake Lever Travel
  • Page 60 – Parking Brake Lever Lock; Lock Engagement; Lock Release
  • Page 61 – Steering System; Track; conditions voids the track warranty.; Hood and Side Panel Fasteners; open or removed. Always ensure that the hood and side panels are; Seat Latches; found, see your Polaris dealer for replacement.
  • Page 62 – Start the Engine and Check; Engine Stop Switch
  • Page 63 – OPERATION; Starting the Engine; engine. Release the key to the ON position when the engine starts.; Restarting an Engine
  • Page 64 – mobile life as proper break-in of a new or rebuilt engine. Premix the
  • Page 65 – Oil Injection System; Always check and fill the oil bottle when refueling. See page 65.; Oil Recommendations; This snowmobile is equipped with a variable exhaust system (VES).
  • Page 66 – mobile at the rear bumper. The track should be about 4; Slide Rail and Track Cooling
  • Page 67 – Fuel; Fuel Recommendation; Do not use fuel containing more than 10% ethanol. Never use E85
  • Page 68 – Fuel Resistor; If you’re unsure of the type of fuel in the fuel tank, make sure the; Fuel System Deicers; Never use deicers
  • Page 69 – Oil; Low Oil Level; Immediately
  • Page 72 – Emergency Stopping; event of an emergency. See page 66 for more information about the; SYSTEM
  • Page 73 – Electronic Reverse (PERC
  • Page 74 – Engaging Reverse
  • Page 75 – Daily Storage; suspended approximately 4; Towing; following warnings and understand the proper hitch functions.
  • Page 76 – MAINTENANCE; Emission Control Information; Emission Control Label; tion hangtag. These items are required by U.S. Environmental; Emission Control Maintenance Requirements; any service that may be necessary.
  • Page 77 – Polaris Recommended Maintenance Program; lined in this manual. Record maintenance and service in the Mainte-
  • Page 78 – Periodic Maintenance Interval Table; may need to increase frequency based on riding conditions. When
  • Page 82 – Lubrication; Chaincase Oil; Oil Level; Position the vehicle on a level
  • Page 83 – Oil Change; Allow the oil to drain completely.
  • Page 84 – Rear Shock Body Threads
  • Page 85 – Intake Filters
  • Page 86 – Spark Plugs; Spark Plug Recommendations
  • Page 87 – Spark Plug Inspection; spark plug for correct color.; Spark Plug Condition; Normal Plug; cates the proper type and heat range for the engine and the service.; Wet Fouled Plug; end. There may be a carbon layer over the entire nose. Generally, the
  • Page 88 – Oil Lines; The oil filter is located at the side of
  • Page 89 – Cooling System; Coolant; The engine coolant level is controlled by the recovery system. The
  • Page 90 – Engine Overheating; Illuminated Indicator; Flushing the Cooling System
  • Page 91 – Bleeding the Cooling System
  • Page 92 – Exhaust System; Check the exhaust system for wear or damage at approximately 2000; Check for loose clamps on the pipe covers.
  • Page 93 – Drive Chain Tension
  • Page 94 – Hydraulic Brake Inspection
  • Page 95 – Brake Fluid
  • Page 96 – Bleeding the Hydraulic Brake System; Bleed the system before operating the snowmobile.; flow of fluid into an approved container.
  • Page 97 – Lights; shorten the life of the lamp. If fingers do touch a lamp, clean it with; Headlight Lamp Replacement; to remove the; Taillight/Brake Light Replacement; properly, replace the entire taillight assembly.
  • Page 98 – Clutch System; as isopropyl alcohol.; ing or removing weights, will void the warranty.; Clutch Alignment Offset; required to check for proper alignment.; Clutch Center Distance; for your snowmobile. If adjustment is necessary, see your dealer.
  • Page 99 – Drive Belt Condition; belt. Store the spare belt in
  • Page 100 – Drive Belt Deflection
  • Page 101 – Drive Belt Removal
  • Page 102 – Drive Belt Installation
  • Page 103 – Track Maintenance; Track Inspection; Track Lubrication
  • Page 104 – Track Tension; rect tension and alignment.
  • Page 105 – If the track needs adjustment:; ment on both sides of the track.
  • Page 106 – Track Alignment
  • Page 107 – Steering Inspection; tighten if necessary.
  • Page 108 – Ski Alignment; With the handlebars in a straight ahead position, and with vehicle
  • Page 109 – Ski Skags; Skag Replacement
  • Page 110 – Rail Slide Wear; Rear Suspension
  • Page 111 – Extended Storage; Cleaning and Preservation
  • Page 112 – Controls and Linkage; nance Table beginning on page 74.; Clutch and Drive System; the Master Repair Manual. See your dealer.; Engine Protection; Whenever the snowmobile is stored for a period of more than 60 days,; Electrical Connections
  • Page 113 – Transporting the Snowmobile; Remove the ignition key to prevent loss.
  • Page 114 – POLARIS PRODUCTS; Description
  • Page 115 – TROUBLESHOOTING; Engine Troubleshooting; your dealer if technical problems arise.; Problem
  • Page 118 – Suspension Troubleshooting
  • Page 119 – Drive Belt Troubleshooting; Belt Wear/Burn Diagnosis
  • Page 120 – WARRANTY; Service and Warranty Information; Obtaining Service and Warranty Assistance; Polaris Customer Service
  • Page 121 – Polaris Anti-Theft System; Administration
  • Page 122 – Limited Warranty; Limitations of warranties and remedies
  • Page 124 – Conditions and Exclusions
  • Page 125 – Polaris Second Year Engine Service Contract; Consumer Exclusions
  • Page 126 – Exported Vehicles; How to Get Service; Notice
  • Page 129 – MAINTENANCE LOG; mobile is serviced. This will provide you and future owners with an
  • Page 132 – INDEX
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Summary

Page 5 - WELCOME; wide family of Polaris enthusiasts. Be sure to visit us online at

1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world- wide family of Polaris enthusiasts. Be sure to visit us online at www.polarisindustries.com for the latest news, new product introduc- tions, upcoming events, career opportunities and more.Here at Polaris we proudly prod...

Page 7 - TABLE OF CONTENTS; labels and their locations.

3 TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 This section contains helpful information for owners and drivers and illustrates the location of important identification numbers that should be recorded in the owner's manual. Safety . . . . . . . . . . . . ....

Page 9 - INTRODUCTION; Important Notes for Owners and Drivers; snowmobile before allowing them to make longer trips. Teach them

5 INTRODUCTION Important Notes for Owners and Drivers After reading this manual, store it in the snowmobile for convenient ref- erence. It should remain with the snowmobile when the snowmobile is sold.Some of the illustrations and photos used in this manual are general rep- resentations. Your model ...

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