Page 2 - To locate your nearest; Thank you; From Miller to You
Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local Miller distributor to receive the latest fullline catalog or individual specification sheets. To locate your nearest distributor or service agency call...
Page 3 - TABLE OF CONTENTS
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 5 - Declaration of Conformity for; Manufacturer; Managing Director; Directives
dec_stat_1/07 Declaration of Conformity for European Community (CE) Products . This information is provided for units with CE certification (see rating label on unit). Manufacturer : European Contact: Miller Electric Mg. Co. Mr. Danilo Fedolfi, 1635 W. Spencer St. Managing Director Appleton, WI 5491...
Page 7 - ELECTRIC SHOCK can kill.; FUMES AND GASES can be hazardous.
OM-222 166 Page 1 SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING ihom _2007 − 04 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible ha...
Page 8 - FIRE OR EXPLOSION hazard.; INDUCTION HEATING can cause burns.; FALLING UNIT can cause injury.; MOVING PARTS can cause injury.
OM-222 166 Page 2 FIRE OR EXPLOSION hazard. D Do not overheat parts. D Watch for fire; keep extinguisher nearby. D Keep flammables away from work area. D Do not locate unit on, over, or near combustible surfaces. D Do not install unit near flammables. D Do not operate where the atmosphere may contai...
Page 10 - UNE DÉCHARGE ÉLECTRIQUE peut
OM-222 166 Page 4 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION ihom _2007 − 04fre Se protéger, ainsi que toute autre personne travaillant sur les lieux, contre les étincelles et le métal chaud. 2-1. Signification des symboles DANGER! − Indique une situation dangereuse qui si on l’évite...
Page 11 - maintenance
OM-222 166 Page 5 D À l’intérieur, ventiler la zone et/ou utiliser une ventilation forcée au niveau de l’arc pour l’évacuation des fumées et des gaz. D Si la ventilation est médiocre, porter un respirateur anti-vapeurs ap- prouvé. D Lire et comprendre les spécifications de sécurité des matériaux (MS...
Page 16 - IP; SECTION 4
OM-222 166 Page 10 3-5. Symbols And Definitions . Some symbols are found only on CE products. A Amperes V Volts Alternating Current X Duty Cycle IP Degree Of Protection Hz Hertz Circuit Protection Output Increase Line Connection I 1 Primary Current I 2 Rated Current U 1 Primary Voltage U 2 Load Volt...
Page 18 - Notes
OM-222 166 Page 12 4-4. Electrical Service Guide Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommenda- tions are for a dedicated branch circuit sized for the rated output and duty cycle of the welding power source. 50 Hz Thr...
Page 22 - -8. Remote 14 Receptacle RC14 Information and Connections
OM-222 166 Page 16 803 993-C 4-8. Remote 14 Receptacle RC14 Information and Connections 1 Plug 2 Threaded Collar 3 Keyway 4 Remote 14 Receptacle RC14 (See Section 4-9) To connect to receptacle, align key- way, insert plug and tighten threaded collar. A J B K I C L N H D M G E F 3 4 2 1 1 2 4-9. Remo...
Page 23 - -11. Temperature Recorder Socket Information
OM-222 166 Page 17 803 993-C 4-10. Temperature Recorder Receptacle RC9 Information And Connections 1 Plug 2 Threaded Collar 3 Temperature Recorder Receptacle RC9 (See Section 4-11) To connect to receptacle, insert plug and tighten threaded collar. 3 2 1 1 2 4-11. Temperature Recorder Socket Informat...
Page 25 - -13. 115 Volt AC Duplex Receptacle And Supplementary Protector
OM-222 166 Page 19 803 993-C 4-13. 115 Volt AC Duplex Receptacle And Supplementary Protector 1 115 VAC 2.5 A Single-Phase AC Receptacle RC1 2 Supplementary Protector CB1 (2.5 A) The receptacle supplies nominal 115 volts ac auxiliary power for use with the optional digital recorder. Maxi- mum output ...
Page 30 - F SYSTEM SETUP; System Setup Screen
OM-222 166 Page 24 SECTION 6 − SETUP AND OPERATION 6-1. Safety Equipment Wear the following during operation:1 Dry, Insulating Gloves 2 Safety Glasses With Side Shields DO NOT wear rings or watches during operation. sb3.1* 1/94 1 2 6-2. System Description The ProHeat 35 Induction Heating Power Sourc...
Page 32 - Temperature-Based Control; Preheat Screen; Maximum Temperature Message Screen; Cannot enter Run mode
OM-222 166 Page 26 To reset the system back to factory default settings, turn off the power source, and wait until the display goes blank. Turn on the power source. When the display lights, press and hold the Increase and Decrease buttons. A message will display Press Program to reset factory defaul...
Page 33 - Out; PWHT Screen
OM-222 166 Page 27 6-4-1-2. Bake-Out The bake-out process allows the operator to program a temperature and soak time as well as a cooling rate from bake-out if desired. When this process is selected, the following screen appears on the display: Mode......: Bake − Out Control TC:>1Soak Temp.: 600 ...
Page 35 - Custom Program Screen
OM-222 166 Page 29 Mode.......: Custom ProgramSegment....: 1Type.......: EndControl TC.: 1 Custom Program Screen The default position of the cursor is next to Segment. Press the Increase or Decrease button to increase or decrease the segment number, unless the segment type is End. In this case, the ...
Page 38 - Manual Control
OM-222 166 Page 32 Typical 5-Segment Custom Program Mode.......: Custom ProgramSegment....: 1Type.......:>StepTemperature: 600 Custom Program Screen Temperature increases to 600 degrees at full-programmed power. Mode.......: Custom ProgramSegment....: 2Type.......: RampTemperature:>1250 Ramp R...
Page 39 - Manual Program Screen; Temperature Based Control; Run Status Screen; Run Status Screen
OM-222 166 Page 33 Mode....: Manual Power..: 0.0 KWCommand.: 0.0 KW Current: 0 ARun Time: 00:03:00 Voltage: 0 V Frequency: 4.5 KHz Manual Program Screen The only programmable selections are Command power and Run Time. Command can be adjusted to deliver up to 35 KW (based on maximum power selected in...
Page 42 - Hold Message Screen
OM-222 166 Page 36 In addition, when running in Manual operating mode, the Hold button is not functional. If the system is running in Manual operating mode, pressing the Hold button will cause the following screen to appear on the display: Hold mode not available when temperature control is not acti...
Page 43 - Table 6-1. Power Source Output Characteristics; Air Cooled Output; Liquid Cooled Output
OM-222 166 Page 37 6-9. System Operating Characteristics The power source delivers a high-frequency alternating current output that energizes the coil creating the magnetic field used to heat the workpiece. The power source output characteristics are a function of the configuration, type and number ...
Page 45 - FLYING METAL or DIRT can injure eyes.
OM-222 166 Page 39 SECTION 8 − SAFETY PRECAUTIONS FOR SERVICING Protect yourself and others from injury — read and follow these precautions. 8-1. Symbol Usage OM-222166J - 2007 − 06, safety_ihtm 2007 − 04 DANGER! − Indicates a hazardous situation which, if not avoided, will result in death or seriou...
Page 46 - MAGNETIC FIELDS can affect Implanted; OVERUSE can cause OVERHEATING.
OM-222 166 Page 40 MOVING PARTS can cause injury. D Keep away from moving parts such as fans. D Have only qualified persons remove doors, panels, covers, or guards for maintenance as necessary. D Keep hands, hair, loose clothing, and tools away from moving parts. D Reinstall doors, panels, covers, o...
Page 50 - System Diagnostic Screen
OM-222 166 Page 44 Fault Condition Additional Information F67: Over Frequency Fault Verify heating cable properly wrapped Verify material being heated is magnetic F68: Cable Connection Fault Check for loose/open output connection Verify all output cables are same type Verify receptacle plug connecte...
Page 51 - VLnA
OM-222 166 Page 45 S OPEN − no cable or plug in place ClntFR − This is the coolant flow rate (in GPM) from the cooler on a liquid-cooled system. ClrSts − This is the status of the cooler. Possible labels: S Off S Flowing The second diagnostic screen is available by again pressing and holding the Run...
Page 53 - MATERIAL THICKNESS REFERENCE CHART
OM-222 166 Page 47 9-8. Blowing Out Inside Of Unit ! Turn Off welding power source and disconnect input power. ! Remove wrapper and be sure input capacitors are discharged. Blow out inside of unit. Blow out fan motors in right side panel and front panel. 804 625-B Notes 16 Gauge (.063 in) 22 Gauge (...
Page 54 - ELECTRICAL DIAGRAM
OM-222 166 Page 48 SECTION 10 − ELECTRICAL DIAGRAM Figure 10-1. Circuit Diagram
Page 56 - PARTS LIST
OM-222 166 Page 50 SECTION 11 − PARTS LIST . Hardware is common andnot available unless listed. Figure 11-1. Wrappers 804 218-D 1 3 5 6 7 8 11 9 10 11 See Figure 11-2 See Figure 11-3 4 2 12 13 14 15 Quantity Description Part No. Dia. Mkgs. Item No. Figure 11-1. Wrappers 1 +217 470 PANEL, side RH 1 ....
Page 69 - SOCKET/WRENCH SELECTION TABLE
OM-222 166 Page 63 Notes SOCKET/WRENCH SELECTION TABLE (U.S. STANDARD) SOCKET/WRENCH SELECTION TABLE (METRIC) Specifications Socket or Wrench Size Specifications Socket or Wrench Size Bolt Diameter Decimal Equivalent Bolt Nut Bolt Diameter U.S. Decimal Equivalent Bolt Nut 1/4 in .250 in 3/8 in 7/16 ...
Page 71 - (Equipment with a serial number preface of “LH” or newer)
Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 2007 − 01 Your distributor also gives you ... Service You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding ...
Page 72 - Please complete and retain with your personal records.; Contact a DISTRIBUTOR or SERVICE AGENCY near you.; For Service
PRINTED IN USA © 2007 Miller Electric Mfg. Co. 2007 − 01 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters − USA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125 E...
