MGE UPS Systems 40-75KVA - Manual

Contents C o n t e n t s I 86-173010-00 A00 section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iIMPORTANT SAFETY INSTRUCTIONS . . . . . . ....

Galaxy 4000 Contents II 86-173010-00 A00 Section 2 Setup and Installation (continued) section description page 2.4 Relay Communication Card Contacts . . . . . . . . . . . . . . . . . . . . .2 — 5 2.4.1 Relay Communication Card Connections . . . . . . . . . . . . . . . . . .2 — 6 2.4.2 Characteristic...

Installation and User Manual III 86-173010-00 A00 Section 6 Warranty, Registration & Customer Support description page MGE Warranty & Proprietary Rights for Three Phase Products . . . . . . . . . . . . . .6 – 1 MGE Standard Three Phase WarrantyProprietary Rights Statement Warranty and Produc...

Galaxy 4000 IV 86-173010-00 A00 Figures figure description page 1-1 Galaxy 4000 UPS System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 1 1-2 Galaxy 4000 UPS System - Single Line Diagram . . . . . . . . . . . . . . . . . .1 — 2 1-3 Cabinet Placement, Airflow and Recomme...

Installation and User Manual V 86-173010-00 A00 Symbol Usage This manual uses five icon symbols with text to convey important information and tips. WARNING Indicates information provided to protect the user and service personnel against safety hazards and/or possible equipment damage. CAUTION Indica...

I n t r o d u c t i o n 1.0 Scope Provides a general description of the Galaxy 4000 systems intended use, major components, mechanical and environmental specifications. 1.1 General Description The Galaxy 4000 is the world’s first data center grade Uninterruptible Power Supply system designed specifi...

Galaxy 4000 1 — 2 86-173010-00 A00 1.2 Major Components Rectifier Converts AC input voltage to DC voltage. The rectifier uses IGBT (Insulated G a t eBipolar Transistor) power transistors and a Pulse Width Modulated (PWM)technique to provide input power factor correction and to minimize any harmonicr...

Installation and User Manual 1 — 3 86-173010-00 A00 1.4 Galaxy 4000 Standard Cabinets The Galaxy 4000 individual cabinet dimensions are: ◗ UPS cabinet: 72.1in (1831mm) H x 33.5in (851mm) W x 35.6in (904mm) D. ◗ External battery cabinet: 72.1in (1831mm) H x 26.5in (673mm) W x 33.5in (851mm) D OR – ◗ ...

Galaxy 4000 1 — 4 86-173010-00 A00 Figure 1-3: Cabinet Placement, Airflow and Recommended Clearances. Table 1-1: Heat Rejection Data. N O T E : To provide for adequate ventilation, a minimum of 36 inches clearance shouldbe maintained above the top of the Galaxy 4000 cabinet. 1.8 Cabinet Clearances T...

Installation and User Manual 1 — 5 86-173010-00 A00 Figure 1-4: Configuration for Bottom Entry. 1.10 Conduit Plate Locations for Top Entry The UPS cabinet for the Galaxy 4000 is capable of accepting power input and output cables through a top entry. The conduit plate on the top of the cabinet provid...

S e t u p a n d I n s t a l l a t i o n 2.0 Scope Guides the user through tools and equipment required for unpacking and performing connections required for initial installation. Included are the electrical specifications, environmental recommendations and connection details. 2.1 Installation Steps ...

2.2.2 Electrical Specifications Table 2-1: Electrical Specifications for the Galaxy 4000. NOTE: Interrupted Transfer to Bypass Source: If the bypass source is beyond the conditions stated below, the UPS will make an interrupted transfer (not more than 100 msec. in duration). 1. Bypass voltage greate...

Installation and User Manual 2.3.1 UPS Connections Electrical connections and cabinet interconnection will vary depending upon the configuration and options selected with your Galaxy 4000 UPS system. Refer to the installation drawings supplied with your equipment. Connecting Power Cable Connections:...

Figure 2-1: Typical Power Connections. 2.3.5 Battery Connections The connections to be made are the positive, negative, and ground cables from the battery cabinet to the UPS. The battery cables are terminated at the positive, negative, and ground busbars. See Figure 2-1. 2.3.6 Remote Emergency Power...

Installation and User Manual 2.3.8 External Maintenance Bypass Control Connections (optional) The external maintenance bypass (MBP) control connections are made with the MBP control cable from the external MBP to the UPS terminal block TB4-9 to TB4-10. See Figure 2-1. ELECTRICAL These wires carry HI...

CAUTION Isolate and lock-out all power sources for this card before making c o n n e c t i o n s . Never connect ELSV (extra low safety voltage) and non-ELSV circuits to the different outputs of the same card. 2.4.1 Relay Communication Card Connections Refer to Figure 2-3 for relay communication car...

D i s p l a y P a n e l 3.0 Scope Describes the operator display panel, interface screens, keys, and mimic diagram. 3.1 Operator Interface Keys and Indicators The operator interface screens contained on the Galaxy 4000 display panel provide an easy to use method to access and control the Galaxy 4000...

Installation and User Manual 3.2 Display Menu Structure This display menu structure is provided below for the Galaxy 4000 system in Figure 3-4. Figure 3-4: UPS Display Menu Structure. UPS MAIN MENU MEASUREMENTS MIMIC DIAGRAMS STATUS SETTINGS COMMANDS STARTUP PROCEDURE STARTUP PROCEDURE STARTUP UPS S...

3.3 Main Menu Screen The Main Menu screen allows the operator to access many displays to monitor the operating performance of Galaxy 4000, obtain alarm information, change operational settings as well as issue software based commands. The Main Menu conveniently displays groups of items according to ...

Installation and User Manual ◗ Battery temperature does not stay within ±10°C from the starting temperature point. ◗ Communication fault. ◗ Input current 0 amps or > 100% load current. ◗ Rectifier or inverter overload. ◗ Mains 1 or Mains 2 failure. In case the BPI cannot be done, a simplified aut...

Installation and User Manual 3.5 Mimic Diagrams The Mimic Diagrams screen is unlike any of the other screens we have examined. This screen is actually two screens in one. The top half of the screen contains a single line representation of the current operating condition of the Galaxy 4000 unit. Thro...

Installation and User Manual 3.8 Commands Screen The Commands screen presents options that impact the operation of the UPS system. Extreme care should be exercised when selecting ANY of these menu options. See Figure 3-15. The Commands screen provides the following: Fault reset Allows the user to re...

O p e r a t i o n 4.0 Scope Provides startup, shutdown, and normal operation of the Galaxy 4000 UPS. Included are pre and post startup safety checklists. The Galaxy 4000 system is simple to operate and yet provides a wealth of continuous monitoring and diagnostic features to ensure the proper operat...

Installation and User Manual 4.2 Normal Startup Procedure With all of the initial safety check lists verified, the Galaxy 4000 UPS system can now be powered. The following startup procedure should be performed during the initial startup following installation and commis- sioning of the system (typic...

M a i n t e n a n c e 5.0 Scope Describes maintenance and safety information on servicing batteries for the Galaxy 4000. 5.1 Servicing Batteries IMPORTANT SAFETY INSTRUCTIONS FOR SERVICING BATTERIES Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and ...

Galaxy 4000 Warranty, Registration, & Customer Support 6 — 2 86-173010-00 A00 Warranty and Product Registration Thank you for choosing MGE UPS SYSTEMS, INC. for your power protection, distribution, and qualityrequirements. We are pleased to have you join our increasing family of users. In order ...

G l o s s a r y Term used Definition / Meaning @ At. / And/or. +/- Plus or Minus. ≤ Equal to or less than. # Number. °C Degree Celsius. °F Degree Fahrenheit. Ø Phase angle. Ω Ohm; unit of resistance. ® Trade Mark. 2nd Second. ABC Normal sequence of phases in three phase power. AC or ac Alternating c...

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w w w . m g e u p s . c o m 1660 Scenic Avenue, Costa Mesa, California 92626 • (714) 557-1636 Contact MGE United States MGE UPS SYSTEMS 1660 Scenic Ave.Costa Mesa, CA 92626 Tel: (714) 557-1636Fax: (714) 557-9788email: [email protected]: mgeups.com Canada MGE UPS SYSTEMS #9, 2789 Thamesgate DriveMis...