Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 3 - ii
ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...
Page 4 - iii
FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...
Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ
Mar. ‘93 iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contr...
Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual...
Page 7 - TABLE OF CONTENTS
vi vi TABLE OF CONTENTS Page Installation .......................................................................................................................Section A Technical Specifications .......................................................................................................A...
Page 8 - INSTALLATION; INPUT - GASOLINE ENGINE
A-1 INSTALLATION RANGER 10,000 PLUS AND RANGER 10,000 & RANGER 10,000 A-1 TECHNICAL SPECIFICATIONS - RANGER 10,000 PLUS (K1419-5 ), (K2468-2) RANGER 10,000 (K2160-4) INPUT - GASOLINE ENGINE RATED OUTPUT @ 104°F (40°C)- WELDER HEIGHT WIDTH DEPTH WEIGHT 30.3 in. 19.1 in. 42.0 in. 502 lbs. (228kg) ...
Page 9 - be grounded to the frame of the welder using a; CAUTION
A-2 INSTALLATION RANGER 10,000 PLUS AND RANGER 10,000 A-2 SAFETY PRECAUTIONS MACHINE GROUNDING Because this portable engine driven welder or genera-tor creates it’s own power, it is not necessary to con-nect it’s frame to an earth ground, unless the machineis connected to premises wiring (your home,...
Page 10 - BATTERY CONNECTIONS; PRE-OPERATION SERVICE; • Do not leave unattended while; GASOLINE FUEL ONLY; GASOLINE
FUEL Fill the fuel tank with clean, fresh, lead-free gasoline.Observe fuel gauge while filling to prevent overfilling. OIL The RANGER 10,000 PLUS AND RANGER 10,000 isshipped with the engine crankcase filled with SAE10W-30 oil. Check the oil level before starting theengine. If it is not up to the ful...
Page 12 - CONNECTION OF THE LN-25 TO THE; INSTRUCTIONS; WELDER OUTPUT
A-5 INSTALLATION RANGER 10,000 PLUS AND RANGER 10,000 A-5 LOCATION / VENTILATION The welder should be located to provide an unrestrictedflow of clean, cool air to the cooling air inlets and to avoidheated air coming out of the welder recirculating back to the cooling air inlet. Also, locate the weld...
Page 13 - 20 V DUPLEX RECEPTACLES; Recommendations; AUXILIARY POWER
A-6 INSTALLATION RANGER 10,000 PLUS AND RANGER 10,000 A-6 120 V DUPLEX RECEPTACLES The 120V auxiliary power receptacles should only beused with three wire grounded type plugs or approveddouble insulated tools with two wire plugs. The current rating of any plug used with the systemmust be at least eq...
Page 14 - TABLE lll
A-7 INSTALLATION RANGER 10,000 PLUS AND RANGER 10,000 A-7 TABLE lll ELECTRICAL DEVICE USE WITH THE RANGER 10,000 PLUS & RANGER 10,000. Type Common Electrical Devices Possible Concerns Resistive Heaters, toasters, incandescent NONE light bulbs, electric range, hot pan, skillet, coffee maker. Capa...
Page 15 - STANDBY POWER CONNECTIONS; AUXILIARY POWER WHILE WELDING
A-8 INSTALLATION RANGER 10,000 PLUS AND RANGER 10,000 A-8 STANDBY POWER CONNECTIONS The RANGER 10,000 PLUS AND RANGER 10,000are suitable for temporary, standby, or emergencypower using the engine manufacturer ’ s recommended maintenance schedule. The RANGER 10,000 PLUS AND RANGER 10,000can be perman...
Page 16 - Figure 1
240 Volt 60 Hz. 3-Wire Service POWER COMPANY METER 240 VOLT 120 VOLT 120 VOLT LOAD N NEUTRALBUS GROUND PREMISES DISCONNECT AND SERVICE OVERCURRENT PROTECTION GND N NOTE: No. 6 COPPER CONDUCTOR CABLE SEE NATIONAL ELECTRICAL CODE FOR ALTERNATE WIRE SIZE RECOMMENDATIONS. 240 VOLT GROUNDED CONDUCTOR 40 ...
Page 17 - ENGINE SWITCH; OPERATION; SAFETY PRECAUTIONS; GENERAL DESCRIPTION
W E L D E R C O N T R O L S - F U N C T I O N A N D OPERATION ENGINE SWITCH The engine switch is used to Start the Engine, SelectHigh Idle or Auto Idle while the engine is running, andstop the Engine. When placed in the “ OFF ” position, the ignition circuit is de-energized to shut down the engine. ...
Page 18 - POLARITY SWITCH
“ RANGE ” SWITCH The “ Range ” switch is used to select one of three amperage ranges with generous overlap for Stick/TIGwelding, or one Wire Feed welding range. Never change the “ RANGE ” Switch setting while welding. This will damage the switch.------------------------------------------------------...
Page 19 - STARTING/SHUTDOWN INSTRUCTIONS
B-3 OPERATION B-3 STARTING/SHUTDOWN INSTRUCTIONS STARTING THE ENGINE Be sure all Pre-Operation Maintenance has been per-formed. Also, read the Engine Owner ’ s Manual before starting for the first time . Remove all loads connected to the AC power recepta-cles. Use the choke control as follows: KOHLE...
Page 20 - WELDING PROCESS; ARC GOUGING
B-4 OPERATION B-4 WELDING PROCESS For any electrodes the procedures should be kept withinthe rating of the machine. For electrode information seethe appropriate Lincoln publication. STICK (CONSTANT CURRENT) WELDING Connect welding cables to the "TO WORK ” and "ELEC- TRODE ” studs. Start the ...
Page 21 - SUMMARY OF WELDING PROCESSES
B-5 OPERATION B-5 RANGER 10,000 PLUS AND RANGER 10,000 SUMMARY OF WELDING PROCESSES CONTROL ELECTRODE CABLE IDLE WHEN NOT TO START PROCESS USED MODE WELDING WELDING STICK No AUTO Hot Touch electrode to work.Welding starts immediatelyand engine goes to highidle. WIRE FEED, LN-25 WITH No AUTO Cold Pre...
Page 22 - ACCESSORIES; OPTIONAL EQUIPMENT
C-1 ACCESSORIES C-1 RANGER 10,000 PLUS AND RANGER 10,000 OPTIONAL EQUIPMENT (Field Installed) K957-1 HEAVY DUTY, TWO WHEEL TRAILER FORSMALL WELDERS - For road, off-road and in-plantand yard towing. (For highway use, consult applicablefederal, state and local laws regarding requirementsfor brakes, li...
Page 23 - RECOMMENDED EQUIPMENT; STICK; Note: See Wire Feeder IM Manual for appropriate
C-2 ACCESSORIES C-2 RANGER 10,000 PLUS AND RANGER 10,000 RECOMMENDED EQUIPMENT STICK K704 ACCESSORY SET - Includes 35 ft. (10m) ofelectrode cable and 30 ft. (9.1m) of work cable, head-shield, work clamp electrode holder. Cables are ratedat 400 amps, 100% duty cycle. K875 Accessory Kit - For stick we...
Page 24 - MAINTENANCE
Have qualified personnel do the maintenancework. Turn the engine off before working insidethe machine. In some cases, it may be necessaryto remove safety guards to perform requiredm a i n t e n a n c e . R e m o v e g u a r d s o n l y w h e nnecessary and replace them when the mainte-n a n c e r e ...
Page 25 - OIL FILTER CHANGE
D-2 MAINTENANCE D-2 U s e 4 - s t r o k e m o t o r o i l t h a t m e e t s o r e x c e e d s t h erequirements for API service classification SG or SH.Always check the API SERVICE label on the oil con-tainer to be sure it includes the letters SG or SH. SAE 10W-30 is recommended for general, all-tem...
Page 26 - ENGINE ADJUSTMENTS
D-3 MAINTENANCE D-3 ENGINE ADJUSTMENTS OVERSPEED IS HAZARDOUS The maximum allowable high idle speed for thismachine is 3750 RPM, no load. Do NOT tamperwith governor components or setting or make anyo t h e r a d j u s t m e n t s t o i n c r e a s e t h e m a x i m u mspeed. Severe personal injury a...
Page 27 - TROUBLESHOOTING; HOW TO USE TROUBLESHOOTING GUIDE
E-1 TROUBLESHOOTING E-1 RANGER 10,000 PLUS AND RANGER 10,000 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION...
Page 28 - PROBLEMS
E-2 TROUBLESHOOTING E-2 RANGER 10,000 PLUS AND RANGER 10,000 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field Service Facility for te...
Page 30 - DIAGRAMS; Enhanced Diagram
F-1 DIAGRAMS F-1 RANGER 10,000 PLUS AND RANGER 10,000 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag ram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write ...
Page 33 - KOHLER, HONDA AND SUBARU ROBIN
F-4 DIAGRAMS F-4 RANGER 10,000 PLUS AND RANGER 10,000 KOHLER, HONDA AND SUBARU ROBIN M20267 C. 01 26.5 9 30.2 7 9.09 9.09 17.0 0 21.2 2 8.80 30.0 0 42.0 0 22.1 5 10.3 3 CE NTER OF GR AV ITY W ITH OIL I N EN GI NE A ND FULL FUEL TAN K 9.31 CE NTERLI NE OF S HAFT 9.59 10.1 9 OIL FIL TER RE MO VA L NO ...
Page 34 - NOTES
Page 35 - ÇÃ
WARNING AVISO DE PRECAUCION ATTENTION WARNUNG ATEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BEUSED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS I...
