Johnson Controls 13 SEER - GCGD - Manual
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Table of Contents:
- Page 2 – Johnson Controls Unitary Products; LIMITATIONS; SECTION III: UNIT INSTALLATION; LOCATION; GROUND INSTALLATION; Ambient Air Temperature; NOTICE
- Page 3 – LIQUID LINE FILTER-DRIER; Apply with Models
- Page 4 – Connect the refrigerant lines using the following procedure:; SECTION IV: ORIFICE INSTALLATION; Install Schrader Valve Core as follows:
- Page 5 – SECTION V: TXV INSTALLATIONS; SECTION VI: EVACUATION
- Page 6 – SUPERHEAT CHARGING METHOD -; SECTION VIII: ELECTRICAL; GENERAL INFORMATION & GROUNDING
- Page 7 – FIELD CONNECTIONS CONTROL WIRING
- Page 8 – Single Stage Air Conditioner
- Page 12 – SECTION IX: INSTRUCTING THE OWNER; MAINTENANCE
- Page 13 – SECTION X: WIRING DIAGRAM
- Page 14 – NOTES
- Page 15 – SECTION XI: START UP SHEET; Air Conditioning and Heating Start-Up Sheet; Owner Information
- Page 16 – York International Corp.
Johnson Controls Unitary Products
1031452-UIM-B-0513
R-22 OUTDOOR SPLIT-SYSTEM
AIR CONDITIONING SHIPPED WITH
NITROGEN CHARGE ONLY
MODELS: 13 SEER - GCGD
1.5 TO 5 TONS
INSTALLATION MANUAL
®
LIST OF SECTIONS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ORIFICE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
TXV INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INSTRUCTING THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
LIST OF FIGURES
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation of Vapor Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Orifice Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Outdoor Unit Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Typical Field Wiring (Air Handler / Electrical Heat) . . . . . . . . . . . . . . . 7
Thermostat Chart - Single Stage AC with PSC Air Handler . . . . . . . . 8
Thermostat Chart - Single Stage AC with PSC Air Handler . . . . . . . . 9
Thermostat Chart - Single Stage AC with PSC Furnace . . . . . . . . . 10
Thermostat Chart - Single Stage AC with PSC Furnace . . . . . . . . . 11
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
LIST OF TABLES
Application Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
R-22 Saturated Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SECTION I: GENERAL
The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units have been shipped
from the factory with a nitrogen holding charge.
The refrigerant charge may need to be changed for some indoor-out-
door unit combinations, elevation differences or total line lengths. Refer
to Application Data covering “General Piping Recommendations and
Refrigerant Line Length” (Part Number 247077). This unit has a com-
pressor containing POE oil.
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words
DANGER
,
WARNING
, or
CAUTION
.
DANGER
indicates an
imminently
hazardous situation, which, if not
avoided,
will result in death or serious injury
.
WARNING
indicates a
potentially
hazardous situation, which, if not
avoided,
could result in death or serious injury
.
CAUTION
indicates a potentially hazardous situation, which, if not
avoided
may result in minor or moderate injury
. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
INSPECTION
As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s delivery receipt. A separate request for
inspection by the carrier’s agent should be made in writing. See Local
Distributor for more information.
This unit does not contain any refrigerant. It contains a nitrogen hold-
ing charge. Operating this unit with the nitrogen holding charge will
damage the compressor.
Before operating this unit, vent the nitrogen and evacuate the entire
system below 500 microns. Weigh in the refrigerant using the Tabular
Data Sheet and Installation Manual.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Refer to this manual for assis-
tance or for additional information, consult a qualified contractor,
installer or service agency.
This product must be installed in strict compliance with the enclosed
installation instructions and any applicable local, state, and national
codes including, but not limited to building, electrical, and mechanical
codes.
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Summary
1031452-UIM-B-0513 2 Johnson Controls Unitary Products LIMITATIONS The unit should be installed in accordance with all National, State andLocal Safety Codes and the limitations listed below: 1. Limitations for the indoor unit, coil, and appropriate accessoriesmust also be observed. 2. The outdoor un...
1031452-UIM-B-0513 Johnson Controls Unitary Products 3 LIQUID LINE FILTER-DRIER The air conditioning unit’s copper spun filter/dryer is located on the liq-uid line. PIPING CONNECTIONS The outdoor condensing unit must be connected to the indoor evapora-tor coil using field supplied refrigerant grade ...
1031452-UIM-B-0513 4 Johnson Controls Unitary Products Connect the refrigerant lines using the following procedure: 1. Remove the cap and Schrader core from both the liquid and vaporservice valve service ports at the outdoor unit. Connect low pres-sure nitrogen to the liquid line service port. 2. Br...
