Jet 578008 - User Manual - manualsarea.com

Page 2 - Warranty and Service

2 1.0 Warranty and Service JET ® warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time per...

Page 3 - Table of contents; Section

3 2.0 Table of contents Section Page 1.0 Warranty and Service ..................................................................................................................................... 2 2.0 Table of contents .................................................................................

Page 4 - Safety warnings

4 3.0 Safety warnings 1. Read and understand the entire owner's manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. Replace warning labels if they becom...

Page 5 - About this manual

5 29. Remove loose items and unnecessary work pieces from the area before starting the grinder. 30. Don’t use in dangerous environment. Don’t use power tools in damp or wet location, or expose them to rain. Don’t use this grinder in a flammable environment. Keep work area well lighted. 31. Keep work...

Page 6 - Specifications

6 5.0 Specifications Model .................................................................. IBG-8 .................................. IBG-10 .................................. IBG-12 Stock Number .................................................... 578008 .................................. 578010 ....

Page 7 - Mounting hole dimensions

7 Dust/swarf collection: Dust port outside diameter ................. 2-1/2” (63.5mm) ..................... 2-1/2” (63.5mm) ..................... 2-1/2” (63.5mm) Recommended min. extraction volume ......... 350 CFM ............................... 350 CFM ............................... 350 CFM Weigh...

Page 8 - Setup and assembly; Unpacking; Carton contents; Tools required for assembly; Securing the grinder

8 6.0 Setup and assembly 6.1 Unpacking Separate all parts from the packing material. Check each part against sect. 6.2, Carton contents, and make certain that all items are accounted for before discarding any packing material. (Check grinder first to verify if any parts have been pre-mounted.) 6.2 C...

Page 10 - Electrical connections; Grounding instructions; Extension cords

10 7.0 Electrical connections Electrical connections should be made by a qualified electrician in compliance with all relevant codes. This tool must be properly grounded. The model IBG-8 (#578008) and IBG-10 (#578010) bench grinders are prewired for 115V power, and are supplied with a plug designed ...

Page 11 - Voltage conversion; Operation; Precautions

11 Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number (AWG), the heavier the cord. Ampere Rating Volts Total length of cord in feet More Than Not More Than 120 240 25 50 50 100 100 200 150 30...

Page 12 - Adjustments; Maintenance

12 9.0 Adjustments 9.1 Eye Shield Tilt Adjustment 1. Loosen lock knob (A 1 , Figure 10). 2. Adjust eye shield (A 2 ) to the desired tilt angle. Figure 10: eye shield adjustment 9.2 Spark Guard As the wheel wears down, the spark guards must be re-adjusted to maintain a 1/16" distance. Refer to Fi...

Page 13 - Wheel balancing; Adjusting concentricity

13 4. Stabilize wheel by holding opposite wheel firmly, or placing a wood wedge between wheel and tool rest. Figure 11: wheel replacement 5. Unscrew arbor nut (D) with a wrench. Note : Turn the nut on the right-hand wheel counterclockwise to loosen. Turn the nut on the left-hand wheel clockwise to l...

Page 14 - Dressing the wheels; Wire wheel brushes; Lubrication

14 10.5 Dressing the wheels Below is a general procedure for dressing a grinding wheel. Always consult the wheel dresser manufacturer’s instructions for specific information pertaining to the tool. Use safety glasses or face shield during dressing operations. 1. Back off the tool rest enough to allo...

Page 15 - Troubleshooting the IBG series Bench Grinders

15 11.0 Troubleshooting the IBG series Bench Grinders Table 3 Symptom Possible Cause Correction Motor will not start. Not connected to power source. Verify that plug is properly inserted into receptacle. Switch in Off position. Make sure safety key is inserted. Motor cord cut or abraded. Replace wit...

Page 17 - Optional accessories; Replacement Parts

17 12.0 Optional accessories These accessory items, purchased separately, are available for your JET bench grinder. Contact your dealer to order, or call JET at the phone number on the cover. 578172 578173 578100 Stand for Grinders Deluxe Stand for Grinders Flexible LED Lamp (3W) 13.0 Replacement Pa...

Page 18 - IBG-8 Grinder – Exploded View

Page 19 - IBG-8 Grinder – Parts List; Index No Part No

19 13.1.2 IBG-8 Grinder – Parts List Index No Part No Description Size Qty 1 ................ IBG8-01 ..................... Truss Head Screw ................................................... 3/16”-24 x 1/4”............... 4 2 ................ IBG8-02 ..................... Rubber Pad..................

Page 21 - IBG-10 Grinder – Exploded View

Page 22 - IBG-10 Grinder – Parts List

22 13.2.2 IBG-10 Grinder – Parts List Index No Part No Description Size Qty 1 ................ IBG8-01 ..................... Truss Head Screw ................................................... 3/16”-24 x 1/4”............... 4 2 ................ IBG10-02 ................... Rubber Pad..................

Page 24 - IBG-12 Grinder – Exploded View

Page 25 - IBG-12 Grinder – Parts List

25 13.3.2 IBG-12 Grinder – Parts List Index No Part No Description Size Qty 1 ................ IBG8-04 ..................... Truss Head Screw ................................................... 3/16”-24 x 3/8”............. 13 2 ................ IBG10-03 ................... Base Plate ..................

Page 29 - Electrical Connections; Wiring Diagram for IBG-8

29 14.0 Electrical Connections 14.1 Wiring Diagram for IBG-8

Page 30 - Wiring Diagram for IBG-10

Page 31 - Wiring Diagram for IBG-12