Ingersoll Rand PH30F-XXX-XXX-C - Manual

Ingersoll Rand PH30F-XXX-XXX-C

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Table of Contents:

  • Page 2 – OPERATING AND SAFETY PRECAUTIONS
  • Page 3 – EXCESSIVE AIR PRESSURE. Can cause pump
  • Page 4 – COMMON PARTS
  • Page 5 – ASSEMBLY TORQUE REQUIREMENTS; ALL FASTENERS ARE METRIC.; LUBRICATION / SEALANTS; confi guration only.
  • Page 6 – AIR MOTOR SECTION SERVICE; Clean and lubricate parts not being replaced from service; MAJOR VALVE DISASSEMBLY; LIPS; AIR MOTOR PARTS LIST
  • Page 7 – Figure 3; MAJOR VALVE
  • Page 8 – TROUBLE SHOOTING; Product discharged from exhaust outlet.; DIMENSIONAL DATA; Figure 4; Exhaust Port
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INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

(800) 276-4658

y

FAX (800) 266-7016

© 2010

CCN 15307648

www.ingersollrandproducts.com

OPERATOR’S MANUAL

PH30F-XXX-XXX-C

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

RELEASED: 5-28-08
REVISED:

11-13-10

(REV. 04)

3" DIAPHRAGM PUMP

2:1 RATIO (METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

Figure 1

SERVICE KITS

Refer to Model Description Chart to match the pump mate-

rial options.

637441-XX for fl uid section repair (see page 4). NOTE: This kit

also contains several air motor seals which will need to be
replaced.

637369 for air section repair (see page 6).
637374-6 major air valve assembly (see page 7).

PUMP DATA

Models

. . . . . . . . . . . see Model Description Chart for “-XXX”

Pump Type

. . . . . . . Metallic Air Operated Double Diaphragm

Material

. . . . . . . . . . see Model Description Chart

Weight

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 lbs (121.6 kgs)

Maximum Air Inlet Pressure

. . . . . . . 100 p.s.i.g. (6.9 bar)

Maximum Material Inlet Pressure

. . 10 p.s.i.g. (0.69 bar)

Maximum Outlet Pressure

. . . . . . . . . 200 p.s.i.g. (13.8 bar)

Maximum Flow Rate

. . . . . . . . . . . . . . . 150 g.p.m. (567.8 l.p.m.)

fl ooded inlet

. . . . . . . . . . . 160 g.p.m. (605.6 l.p.m.)

Displacement / Cycle @ 100 p.s.i.g.

1.4 gal. (5.3 lit.)

Maximum Particle Size

. . . . . . . . . . . . 3/8” dia. (9.5 mm)

Maximum Temperature Limits (diaphragm / ball / seal

material)

E.P.R. / EPDM . . . . . . . . . . . . . . -60° to 280° F (-51° to 138° C)
Hytrel® . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)
Nitrile . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Polypropylene . . . . . . . . . . . . 35° to 175° F (2° to 79° C)
Santoprene® . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
PTFE. . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton® . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)

Dimensional Data

. . . . . . . . . . . . . . . . . . see page 8

Noise Level

@ 70 p.s.i., 50 c.p.m.

c

. . 83.0 db(A)

d

c

Tested with 67263 muffl

er assembly installed.

d

The pump sound pressure levels published here have been updated to

an Equivalent Continuous Sound Level (L

Aeq

) to meet the intent of ANSI

S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability.

MODEL DESCRIPTION CHART

PH30F - X S S - S X X - C

Air Motor / Air Cap Material

F - Conductive Polypropylene
/ Stainless Steel

Fluid Connection

A - 3 - 8 N.P.T.F. - 1
B - Rp 3 (3 - 11 BSP parallel)

Ball Material

A - Santoprene

T - PTFE

C - Hytrel

V - Viton

Fluid Section Service Kit Selection

EXAMPLE: Model #PH30F-ASS-SAA-C
Fluid Section Service Kit # 637441-AA

PH30F - ASS - S X X - C

Ball

Diaphragm

637441 - X X

Fluid Cap & Manifold Material

S - Stainless Steel

Diaphragm Material

A - Santoprene

T - PTFE / Santoprene

C - Hytrel

Seat Material

S - Stainless Steel

Hardware Material

S - Stainless Steel

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Summary

Page 2 - OPERATING AND SAFETY PRECAUTIONS

Page 2 of 8 PH30F-XXX-XXX-C (en) WARNING EXCESSIVE AIR PRESSURE. Can cause per- sonal injury, pump damage or property damage.Do not exceed the maximum inlet air pressure as stated on the pump model plate.Be sure material hoses and other components are able to withstand fluid pressures developed by t...

Page 3 - EXCESSIVE AIR PRESSURE. Can cause pump

PH30F-XXX-XXX-C (en) Page 3 of 8 y Hytrel® and Viton® are registered trademarks of the DuPont Company y Loctite® and 242® are registered trademarks of Henkel Loctite Corporation y y Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. y ARO® is a re...

Page 4 - COMMON PARTS

Page 4 of 8 PH30F-XXX-XXX-C (en) PARTS LIST / PH30F-XXX-XXX-C FLUID SECTION c 637441-XX Fluid Section Service Kits include: Balls (see Ball Option, refer to -XXX in chart below), Diaphragms (see Diaphragm Op- tion, refer to -XXX in chart below), and items 3, 19, 70, 144, 175 and 196 (listed below) p...

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