IDEAL Boilers I 24 - Installation Manual

IDEAL Boilers I 24

IDEAL Boilers I 24 Boiler – Installation Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – combi; Installation and Servicing
  • Page 3 – DOCUMENT aMENDMENTs; FOR aNy TEChNICaL qUERIEs pLEasE RINg ThE; New Page Added - Benchmark Commissiong & Servicing Section
  • Page 4 – general; To obtain the gas consumption at a different
  • Page 5 – boiler size; CONTENTs; Natural gas only; Central heating mode; Hot water mode; bENChMaRK COMMIssIONINg ChECKLIsT DETaILs
  • Page 6 – vapour will form at the terminal during operation.; OpERaTION
  • Page 7 – The boiler must not be fitted outside.
  • Page 8 – Flue Terminal positions; Table 4 - balanced Flue Terminal position
  • Page 9 – WaTER TREaTMENT - see Frame 4; no
  • Page 10 – bOILER DIMENsIONs, sERVICEs & CLEaRaNCEs; all dimensions in mm
  • Page 11 – or; sysTEM REqUIREMENTs - Central heating
  • Page 12 – baLaNCINg; WaTER TREaTMENT; CENTRaL hEaTINg; The application of any other treatment to this product may; Ideal boilers; DOMEsTIC hOT WaTER; IMpORTaNT
  • Page 13 – INSTALLATION; bOILER assEMbLy - Exploded View; Note; that item numbers are linked to the spares list; IN
  • Page 14 – Turret Clamp Screw; UNpaCKINg; Pack B is suppled as a separate order.; Unpack and check the contents.; (located on internal protective packaging); Remove outer sleeve
  • Page 15 – FRONT paNEL REMOVaL; Lift the lower front panel access panel.; pack b Contents Telescopic; UNpaCKINg CONT’D
  • Page 16 – WaLL MOUNTINg TEMpLaTE; nOTE
  • Page 17 – FLUE OUTLET; 3 DETERMININg ThE FLUE LENgTh aND FLUE paCKs REqUIRED; terminal section of the telescopic flue only.
  • Page 18 – 4 DETERMININg ThE FLUE LENgTh aND FLUE paCKs REqUIRED, CONT’D; FIgURE 1; below maximum values shown in the table above.
  • Page 19 – 5 CUTTINg & sETTINg ThE FLUE LENgTh; only the outer flue; square; sETTINg TELEsCOpIC FLUE b paCK; BE CUT
  • Page 20 – 6 INsTaLLINg ThE FLUE; FITTINg FLUE ThROUgh ThE WaLL; small location mark at the dimension acquired at point 1.; FITTINg ThE TURRET
  • Page 21 – with the installation of this kit.; 8 ROOF FLUE KIT CONTENTs / OpTIONs
  • Page 22 – Fixed; 9 FLUE TERMINaL pOsITION; Flat roof - with structure; combustion can safely disperse at all times.; pluming may occur at the termination so, where possible,; Above or side of velux windows
  • Page 23 – Extension; 0 assEMbLINg ThE ROOF FLUE KIT; from the top of the boiler, it is necessary to cut both pipes of; Flue Terminal; assEMbLy a
  • Page 24 – 1 CONDENsaTE DRaIN; Condensate
  • Page 26 – 3 CONNECTIONs & FILLINg; WaTER CONNECTIONs Ch; WaTER CONNECTIONs DhW; The DHW flow rate is automatically regulated to a max:
  • Page 27 – 5 INTERNaL WIRINg; Wiring External to the boiler; thermostat, preferably on the return pipework.; Earths are not shown for clarity but must; 4 ELECTRICaL CONNECTIONs; Warning; FROsT ThERMOsTaT - WIRINg; Use of General Live for Room Stat
  • Page 28 – 7 WIRINg DIagRaM; PCB
  • Page 29 – 8 COMMIssIONINg aND TEsTINg; gENERaL; Please note; DO NOT; INLET pREssURE; open all windows and doors, extinguish naked lights and; IT Is a CONDITION OF ThE MaNUFaCTURERs WaRRaNTy ThaT ThE
  • Page 30 – 9 INITIaL LIghTINg; Note. The boiler incorporates a fan overrun cycle; according to the air flow produced by the fan. It is
  • Page 31 – 4 hours in the absence of any system demand.; 0 gENERaL ChECKs; pressure governor may be required to prevent water noise.
  • Page 32 – 2 haNDINg OVER; “additionally, the temperature can be controlled by the; 1 REsET pROCEDURE
  • Page 33 – SERVICING; 3 sERVICINg sChEDULE; INspECTION; do nOT OPEraTE the boiler if the upper front panel is; COMpETENCE TO CaRRy OUT ThE ChECK; ER
  • Page 34 – 4 bOILER UppER & LOWER FRONT paNEL REMOVaL / REpLaCEMENT; Undo the gas pipe union connection to the; REMOVaL; retain the two screws and hinge the lower front panel down; REpLaCEMENT; sER
  • Page 35 – 6 bURNER REMOVaL aND CLEaNINg; When reassembling ensure the trap is full of water; 7 CLEaNINg ThE CONDENsaTE TRap/sIphON
  • Page 36 – 8 CLEaNINg ThE hEaT ExChaNgER; Ensure the condensate trap/siphon; 9 REassEMbLy
  • Page 37 – 0 REpLaCEMENT OF COMpONENTs; In order to assist fault finding, the control panel has an; ThE bOILER MUsT NOT bE OpERaTED WIThOUT ThE FRONT paNEL FITTED; 1 FaN REpLaCEMENT; noting
  • Page 38 – 2 bURNER INjECTOR REpLaCEMENT
  • Page 39 – 4 IgNITION ELECTRODE REpLaCEMENT; Spark Gap; 5 FLaME DETECTION ELECTRODE REpLaCEMENT
  • Page 40 – 6 spaRK gENERaTOR REpLaCEMENT
  • Page 41 – 8 DIVERTER VaLVE aCTUaTOR REpLaCEMENT; Note. All spares will be deliverd in mid-position; 9 CONDENsaTE TRap/sIphON REpLaCEMENT
  • Page 42 – 0 MaIN pCb REpLaCEMENT; Note. Fit the earth strap provided with the
  • Page 43 – Note. Fit the earth strap provided with the PCB; 1 UsER CONTROL pCb REpLaCEMENT; To program refer to user guide at rear of this; 2 REpLaCINg ThE MEChaNICaL TIMER
  • Page 44 – 5 pREssURE gaUgE RENEWaL
  • Page 45 – 6 saFETy RELIEF VaLVE RENEWaL; behind the safety valve) retaining the; 7 pUMp aUTOMaTIC aIR VENT REpLaCEMENT; between the air vent dust cap and the plastic
  • Page 46 – 8 DIVERTER VaLVE bODy assEMbLy REpLaCEMENT; o remove the valve body assembly:; 9 DhW pLaTE hEaT ExChaNgER REpLaCEMENT
  • Page 47 – 0 pUMp hEaD REpLaCEMENT
  • Page 48 – 3 FLOW ThERMIsTOR REpLaCEMENT
  • Page 49 – 7 bOILER sEaLINg paNEL sEaL REpLaCEMENT; Ensure that the boiler front panel is
  • Page 50 – Fault Finding; 8 aLTERNaTINg ‘L’ aND ‘1’ - FLOW TEMpERaTURE OVERhEaT LOCKOUT; REsET pROCEDURE
  • Page 51 – 1 aLTERNaTINg ‘L’ aND ‘6’ - FaLsE FLaME LOCKOUT; 0 aLTERNaTINg ‘L’ aND ‘5’ - 5 REsETs WIThIN 15 MINs
  • Page 52 – 3 aLTERNaTINg ‘F’ aND ‘2’ - FLaME LOss
  • Page 53 – 5 aLTERNaTINg ‘F’ aND ‘4’ - FLOW ThERMIsTOR FaULT
  • Page 54 – 7 aLTERNaTINg ‘F’ aND ‘7’ - LOW MaINs VOLTagE; fitted to the PCB otherwise replace PCB.
  • Page 55 – 1 aLTERNaTINg ‘F’ aND ‘7’ - LOW MaINs VOLTagE; 2 NO Ch OpERaTION bUT hW WORKs OK; There is no Voltage from the Timer/Room Stat. This
  • Page 56 – 3 NO hW bUT Ch ON
  • Page 57 – SPARE PARtS; do so could affect safety or performance of this appliance.
  • Page 59 – Benchmark Commissioning and; manufacturer within one month of the installation.
  • Page 60 – GAS BOILER SYSTEM COMMISSIONING CHECKLIST
  • Page 61 – SERVICE RECORD
  • Page 62 – FLOWCHART FOR CO LEVEL AND COMBUSTION RATIO; PRIOR TO CO LEVEL AND COMBUSTION RATIO CHECK; = The CO reading measured in ppm divided by the CO; ppm
  • Page 64 – USER GUIDE; For Installation Guide see reverse of book; combination boilers; Kingston Upon hull, hU5 4jN; combi boilers
  • Page 66 – User’s; bottom clearance; Note. In normal operation the boiler status display (D) will; regulations or rules in force.; This appliance must be earthed.; FOR aNy qUERIEs pLEasE RINg ThE
  • Page 67 – note; Domestic hot Water; Knob setting
  • Page 68 – Condensate Drain; Do nOT search for gas leaks with a naked flame.; Cleaning; dO nOT use abrasive cleaning materials.; Maintenance; WILL nOT OPERATE IF THE PRESSURE HAS REDUCED TO
  • Page 69 – MEChaNICaL 24 hOUR TIMER; pROgRaMMINg ThE TIMER; permanent Override
  • Page 70 – pOINTs FOR ThE bOILER UsER; NO hOT WaTER; section. If ‘0’ is displayed then; TROUbLEshOOTINg
  • Page 71 – DIspLay CODE ON bOILER; temperature set on the boiler.; OpERaTION MODEs
  • Page 72 – Unconfigured PCB; FaULT CODEs
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Page 1

combination boilers

THESE INSTRUCTIONS TO BE RETAINED BY USER

INSTALLATION & SERVICING INSTRUCTIONS

For User Guide see reverse of book

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PREHEAT

STATUS

BURNER

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OFF

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RESET

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HEAT

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UIN 207496 A03
January 2014

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About this manual

Brand
IDEAL
Model
Boilers I 24
Document type
Installation Manual
Category
Boiler
Language(s)
English
Pages
72
Format
PDF

Summary

Page 2 - combi; Installation and Servicing
Page 3 - DOCUMENT aMENDMENTs; FOR aNy TEChNICaL qUERIEs pLEasE RINg ThE; New Page Added - Benchmark Commissiong & Servicing Section

3 i combi - Installation and Servicing DOCUMENT aMENDMENTs Relevant Installation changes implemented in this book from Mod Level ........ a02 (Jan 13) to a03 (Jan 14) Ideal Boilers reserve the right to vary specification without notice FOR aNy TEChNICaL qUERIEs pLEasE RINg ThE i COMbI INsTaLLER/TECh...

Page 4 - general; To obtain the gas consumption at a different

4 i combi - Installation and Servicing general Note. Gas consumption is calculated using a calorific value of 38.7 MJ/m 3 (1038 Btu/ft 3 ) gross or 34.9 MJ/m 3 (935 Btu/ft 3 ) nett To obtain the gas consumption at a different calorific value: a. For l/s - divide the gross heat input (kW) by the gros...

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