Page 2 - ORDERING PARTS
This service manual describes the latest service information for the IC-F5061/F5062/F5063 VHF TRANSCEIVERS at the time of publication. NEVER connect the transceiver to an AC outlet or to a DC power supply that uses more than 15 V. This will ruin the transceiver. DO NOT expose the transceiver to rain...
Page 3 - CONTENTS
CONTENTS SECTION 1 SPECIFICATIONS SECTION 2 INSIDE VIEWS SECTION 3 DISASSEMBLY INSTRUCTIONS SECTION 4 OPTIONAL UNITS INSTALLATIONS SECTION 5 CIRCUIT DESCRIPITON 5-1 RECEIVER CIRCUITS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-...
Page 4 - GENERAL
1 - 1 SECTION 1 SPECIFICATIONS [USA] [EXP] [EUR] GENERAL • Frequency coverage 136–174 MHz • Type of emission Wide 16K0F3E (25.0 kHz) Middle – 14K0F3E (20.0 kHz) Narrow 11K0F3E (12.5 kHz) 8K10F1E/D (12.5 kHz) 4K00F1E/D(6.25 kHz) 8K50F3E (12.5 kHz) 4K00F1E/D (6.25 kHz) • Number of programable channels...
Page 5 - • FRONT UNIT
2 - 1 SECTION 2 INSIDE VIEWS IF IC(IC170: TA31136FNG) LCD DRIVER(IC501: S1D15206F) FRONT CPU (IC503: HD64F3687) FRONT CPU CLOCK (X501: CR-764) AF SWITCH/AMP(IC1: NJM12902V) BBIC CLOCK(X2: CR-765) AF LPF(IC7: NJM12902V) CPU CLOCK(X5: CR-764) REF OSC(X1: CR-826) PLL IC(IC4: LMX2352TM) LEVEL CONV.(IC19...
Page 6 - Removing the front panel; Front panel
3 - 1 SECTION 3 DISASSEMBLY INSTRUCTION 1. Removing the front panel q Turn the transceiver’s power OFF, then disconnect the DC power cable w Unscrew the 4 bottom screws, then remove the bottom cover from the transceiver in the direction of the arrow. 2. Removing the MAIN UNIT q Unscrew 7 screws A , ...
Page 7 - SECTION 4 OPTIONAL UNITS INSTALLATION; BEFORE INSTALLING OPTIONAL UNITS
4 - 1 SECTION 4 OPTIONAL UNITS INSTALLATION A sponge with an adhesive strip has been added to optional units (UT-96R, UT-108R, UT-109R, UT-110R, UT-119R, UT-119H, UT-124, UT-124R).Remove the bottom protective papar, and attach the sponge to the specifi ed position on the optional units as below. P B...
Page 8 - NOTE: When uninstalling the unit
P Optional UT-96R or UT-119H installation Install the optional UT-96R or UT-119H unit as follows: q Turn the power OFF, then disconnect the DC power cable. w Unscrew the 4 cover screws, then remove the bottom cover. e Install the UT-96R to J1 and the UT-119H to J2 as shown in the diagram below. r Re...
Page 9 - -1 RECEIVER CIRCUITS; RF CIRCUITS; ST IF CIRCUITS
5 - 1 SECTION 5 CIRCUIT DESCRIPTION 5-1 RECEIVER CIRCUITS RF CIRCUITS The antenna switching circuit toggles between the receive (RX) line and transmit (TX) line. RF amplifi er amplifi es the received signals within the frequency coverage. Received signals from the antenna are passed through Low Pass...
Page 10 - The amplified AF signals are then; -2 TRANSMITTER CIRCUITS; MICROPHONE AMPLIFIER CIRCUITS
5 - 2 The processed AF signals from the base band IC (IC2) are passed through the AF mute switch (IC8, pins 3, 4) and D/A converter (IC6, pins 15, 16) for level adjustment. The level adjusted AF signals are amplified by AF amplifier (IC22). The amplified AF signals are then; - Output from D-sub 25 p...
Page 11 - • APC CIRCUIT; BPF; -3 FREQUENCY SYNTHESIZER CIRCUITS; VCO
5 - 3 TX POWER AMPLIFIERS The transmit signal from the TX VCO is amplified to the transmit output level by the transmit amplifi ers. The TX VCO output signal from buffer amplifier (Q29) is applied to the YGR amplifier (Q30) via the TX/RX switch (D24). The amplified TX signal is passed through the LP...
Page 12 - PLL IC; CPU; • POWER SUPPLY CIRCUITS
5 - 4 PLL IC The PLL circuit provides stable oscillation of the transmit frequency and receive 1st LO frequency. The PLL output frequency is controlled by the divided ratio (N-data) from the CPU. The applied signals are divided at the prescaler and programmable counter according to the control signa...
Page 14 - SYSTEM REQUIREMENTS; BEFORE STARTING SOFTWARE ADJUSTMENT; ADJUSTMENT SOFTWARE INSTALLATION
6 - 1 SECTION 6 ADJUSTMENT PROCEDURES 6-1 PREPARATION When adjusting IC-F5060 series transceiver, CS-F5060 CLONING SOFTWARE, CS-F5060 ADJ ADJUSTMENT SOFTWARE (Rev. 1.0 or lat- er), RS-232C cable , JIG cable (modifi ed OPC-1122/U CLONING CABLE ; see the page 6-2) and the following test equipments are...
Page 15 - • CONNECTION; Audio generator; • JIG CABLE
6 - 2 • CONNECTION Modulation analyzer Attenuator 50 dB or 60 dB to the antenna connector to DC cab le Standard signal generator –127 to –17 dBm (0.1 V to 32 mV) CAUTION:DO NOT transmit while SSG is connected to the antenna connector. RF power meter (50 Ω) 1–60 W [USA] 1–30 W [EUR], [EXP] DC power s...
Page 16 - put the cursor on these items
6 - 3 NOTE : The above screen is an example only. Each transceiver has its own specific values for each setting. • ADJUSTMENT SOFTWARE WINDOW Transmit output power Modulation balance FM deviation CTCSS/DTCS deviation Squelch level Reference frequency RX sensitivity (Auto.) RX sensitivity (Manu.) PLL...
Page 17 - -2 FREQUENCY ADJUSTMENT; ADJUSTMENT; NOTE; Each item’s voltage will
6 - 4 6-2 FREQUENCY ADJUSTMENT Select an adjustment item using [ ↑ ] / [ ↓ ] keys, then set to the specifi ed value using [ ← ] / [ → ] keys on the connected PC’s keyboard. ADJUSTMENT ADJUSTMENT CONDITION UNIT OPERATION VALUE PLL LOCKVOLTAGE(adjustment)[RX LVA1] 1 Set the preset value of [LV (RX1)],...
Page 18 - -3 TRANSMIT ADJUSTMENT
6 - 5 6-3 TRANSMIT ADJUSTMENT Select an adjustment item using [ ↑ ] / [ ↓ ] keys, then set to the specifi ed value using [ ← ] / [ → ] keys on the connected PC’s keyboard. ADJUSTMENT ADJUSTMENT CONDITION UNIT OPERATION VALUE OUTPUTPOWER[Power (Hi)] 1 • Channel : CH 5 • Transmitting Rear panel Connec...
Page 19 - -4 RECEIVE ADJUSTMENT
6 - 6 6-4 RECEIVE ADJUSTMENT Select an adjustment item using [ ↑ ] / [ ↓ ] keys, then set to the specifi ed value using [ ← ] / [ → ] keys on the connected PC’s keyboard. ADJUSTMENT ADJUSTMENT CONDITION UNIT LOCATION VALUE RECEIVESENSITIVITY[BPF (T1) C][BPF (T2) C] NOTE: “RECEIVE SENSITIVITY” must b...
Page 26 - Screw abbreviations; SECTION 8
Screw abbreviations A, B0, BT: Self-tapping PH: Pan head ZK: Black NI-ZU: Nickel-Zinc SUS: Stainless 8 - 1 SECTION 8 MECHANICAL PARTS [CHASSIS PARTS] REF ORDER DESCRIPTION QTY. NO. NO. J1 6510004880 MR-DSE-01 1 MP1 8010020540 2979 CHASSIS 1 MP2 8930070860 O-RING (BM) 1 MP3 8110008960 2979 COVER 1 MP...
Page 27 - CONNECTOR UNIT
8 - 2 160 ( ) 161 ( ) 45 (1 25 / 32 ) 149.1 ( ) 15 ( 5 19 / 32 7 / 8 6 15 / 16 6 15 / 16 ) Unit: mm (inch) FRONT UNIT J1 (C) MP1 (C) MP10 (C) MAIN UNIT Black Red Unit abbreviations; (C) : CHASSIS PARTS(F) : FRONT UNIT(M) : MAIN UNIT (CN) : CONNECTOR UNIT MP501 (F) SP501 (F) MP505 (F) MP506 (F) MP510...
Page 30 - BLOCK DIAGRAM
10 - 1 SECTION 10 BLOCK DIAGRAM F5060 A3.indd 10-11 2007/02/27 16:23:12
Page 31 - VOLTAGE DIAGRAM; FRONT UNIT
11 - 1 SECTION 11 VOLTAGE DIAGRAM CF20 CP506 47P C545 1M R530 47P C539 SML-311YT DS511 CP508 0. 1 C503 MA2S111 D505 10K R557 2.2K R541 SML-311YT DS50 6 DA221 D502 DN S507 47P C520 CF20 CP507 SML-311YT DS507 47K R525 22K R555 0.001 C553 0. 1 C549 DTA114EU Q50 3 CP509 100k R517 100K R559 P1 S502 100K ...
Page 32 - CONNECT UNIT
11 - 2 M62364F P IC 6 1 VIN1 2 VOUT 1 3 VOUT 2 4 VIN2 5 VDD 6 LD 7 CLK 8 DI 9 VIN3 10 VOUT 3 11 VOUT 4 12 VIN4 13 VIN5 14 VOUT5 15 VOUT6 16 VIN6 17 DO 18 VDAREF 19 RESET 20 GND 21 VIN7 22 VOUT7 23 VOUT8 24 VIN8 1k R249 1k R262 C P06 S CP19 100 k R286 J CP1 0.001 C153 47K R162 10K R371 0 R69 100K R11...
Page 34 - • VOLTAGE DIAGRAM; MAIN UNIT; • EXPLODED VIEW
12 - 1 SECTION 12 HM-152 [CHASSIS PARTS] REF ORDER DESCRIPTION QTY. NO. NO. W1 8900014230 OPC-1471 1 W2 9028540010 AWG24 L=70 GRAY 1 MP2 8210022100 2854 S-FRONT PANEL 1 MP5 8210022120 2854 TOP PANEL 1 MP6 8930067080 2854 PTT BUTTON 1 MP7 8610012570 2854 SW BUTTON 1 MP8 8210022110 2854 SIDE PANEL MP9...