Page 2 - TABLE OF CONTENTS
2 – English TABLE OF CONTENTS Introduction ....................................... 3 Symbols ............................................. 4 Warning Signs ................................... 4 Safety Regulations ............................ 5 Description ........................................ 7 In...
Page 3 - Introduction
English – 3 Introduction This operator’s manual describes in detail howthe one-man sawmill is used and maintained andhow servicing is to be carried out. It also de-scribes the measures to be taken for maximumsafety and how the safety features are designedand function, as well as how they are inspect...
Page 4 - KEY TO SYMBOLS
4 – English KEY TO SYMBOLS Symbols The symbols below are used in this operator’smanual. Warning Signs The decal with the symbols below is found on theone-man sawmill. Boots or work shoes with steeltoecaps and non-slip solesshould be worn. Eye protection and hearingprotection should be used. Read thi...
Page 5 - SAFETY REGULATIONS; Personal Protective Equipment
English – 5 SAFETY REGULATIONS WARNING!A one-man sawmill can be adangerous tool that can causeserious or fatal injury if usedincorrectly or carelessly. It isvery important that the personusing the one-man bandsawreads and understands thecontent of this manual. Safety Regulations WARNING!Always ensur...
Page 6 - Fuel Safety
6 – English SAFETY REGULATIONS WARNING!The one-man sawmill mustnever be used if any of thesafety devices or guards isdamaged or does not work. WARNING!The fuel used in the one-mansawmill has the followinghazardous properties:1. The fluid, its vapour, and its exhaust fumes are poison-ous. 2. Can caus...
Page 7 - One-man Sawmill Petrol Engine; DESCRIPTION
English – 7 14. Stop switch15. Petrol engine16. Exhaust system with muffler17. Fuel tank18. Chain guard19. Height setting screw20. Upper bandsaw blade guard21. Band wheel guard22. Safety switch23. Bandsaw blade guard24. Scraper25. Frame26. Band wheel27. Band tension crank28. Band wheel adjuster29. H...
Page 9 - One-man Sawmill Electric Motor
English – 9 DESCRIPTION 18. Chain guard19. Height setting screw20. Upper bandsaw blade guard21. Band wheel guard22. Safety switch23. Bandsaw blade guard24. Scraper25. Frame26. Band wheel27. Band tension crank28. Band wheel adjuster29. Height setting crank30. Index plate31. Connector with polarity re...
Page 12 - Propulsion
12 – English Band Wheels (FIG 6) The bandsaw blade runs over two band wheels(26), which are made of cast aluminium and arebalanced to provide smooth operation. The bandwheels are equipped with bearings, and areadjustable, partly to tension the bandsaw bladeand partly to adjust the correct alignment ...
Page 14 - Rail Stop
14 – English DESCRIPTION Rail Stop Rail stops are fitted at the ends of the rails (A).The stop is mounted using a bolt from the side ofthe rail. Rail Guard The saw carriage is equipped with four railguards that run above the rails. The rail guardshave the tasks of keeping the rails clean andpreventi...
Page 16 - INSTALLATION; Installation Site; Installation
16 –English INSTALLATION Bolted joint Adjustable foot Aligning the rails Installation Site The one-man sawmill with petrol engine shouldbe installed outdoors.There should be space to lay out timber andsawn wood. Rails Place the rail sections after each other on thetransverse wooden beams, which are ...
Page 17 - Setting up the Saw Carriage; Saw Carriage; Assembling the Saw Carriage
English – 17 INSTALLATION Setting up the Saw Carriage WARNING!The saw carriage is heavy. Twopersons are required whensetting up. Always wear bootswith steel toecaps. CAUTION!Do not drop the saw carriage onto therails or any other hard surface tooheavily. This will result in permanentdamage to the sa...
Page 18 - Saw Carriage Adjustment
18 –English INSTALLATION Assembly is done as follows:1. Fix the guide wheel’s bracket in place with a screw. Place a 0.2 mm feeler gauge betweenthe bearing and rail. 2. Press the bearing against the rail and tighten the bearing bracket screw. Tightening torque:40-50 Nm. Now remove the feeler gauge. ...
Page 20 - Wire adjustment; FIG X
20 –English INSTALLATION Propulsion 1. Place the engine/motor on the engine/motor console and attach the drive belt. 2. Bolt the engine/motor (petrol or electric) onto the engine/motor console. 3. Connect the cable to the clutch control arm (A). 4. Attach the mounting for the drive disc (B), so that...
Page 21 - Bandsaw Blade
English – 21 INSTALLATION Bandsaw Blade WARNING!Wear protective gloves wheneveryou handle the bandsaw blade!On delivery a new bandsaw bladeis rolled up and is in a state ofhigh mechanical tension. Care-fully unpack the bandsaw bladeso that it does not fly out andcause physical injury! Only bandsaw b...
Page 23 - FUEL HANDLING; Petrol
English – 23 FUEL HANDLING WARNING!The fuel used in the one-mansawmill has the followinghazardous properties: 1. The fluid, its vapour, and its exhaust fumes are poison-ous. 2. Can cause skin irritation.3. Is highly inflammable. Fuel Fuel Safety The following are absolutely forbidden whenfuelling: •...
Page 24 - STARTING AND STOPPING; Starting a Warm Petrol Engine; Starting a Cold Petrol Engine; Stopping a Petrol Engine
24 – English STARTING AND STOPPING WARNING!Observe the following beforestarting the engine: • The engine must be mounted in the sawmill before starting.Otherwise the clutch can comeloose and cause personalinjuries. • Keep people and animals well away from the risk zone. CAUTION!Do not pull out the s...
Page 25 - Starting the Electric Sawmill; Stopping the Electric Motor
English – 25 STARTING AND STOPPING CAUTION!The first time the sawmill is started orwhen it has been moved to anotherpower outlet: • Test start the sawmill in accordancewith the starting instructions. • Check the direction of the bandsawblade. If the bandsaw blade runs inthe wrong direction, there is...
Page 26 - Securing the Log; USE
26 – English Securing the Log WARNING!Exercise care during all loghandling. Heavy lift! Wear bootsor shoes fitted with steel toe-caps. 1. Fold up the stops (C) on the left-hand side of the rails. 2. Roll the log up against the stops (C). The log must not come closer: • than 300 mm to the end of the ...
Page 27 - Calculating the Yield; Sawing
English – 27 1. Place the log on the rails facing the folding log supports (FIG. 46). 2. Set the height of the bandsaw blade using the crank (29). 3. Clean any sand from the log, if necessary. This results in less wear. 4. Place the band guide (8) as close as possible to the log without the log and ...
Page 28 - Starting the Petrol Engine
28 – English WARNING!Check during sawing that thebandsaw blade does not hit thefolding stops or log lock. WARNING!The saw carriage must not bemoved backwards while thebandsaw blade is in motion.Otherwise the bandsaw canjump off and cause personalinjury. Starting the Petrol Engine 1. Start the engine...
Page 29 - Edging
English – 29 8. Loosen the log and turn it 90°. 9. Adjust the top end of the log using the height adjuster and secure the log with the flatsurface tightened against the stop. 10. Cut off the upper sapwood. 11. Loosen the log, turn it 180°, lower the height adjuster, and secure the log. 12. Cut the b...
Page 30 - MAINTENANCE
30 – English MAINTENANCE Bandsaw Blade WARNING!The bandsaw blade is sharp andcan cause cuts. Warning forpersonal injury. Wear protectivegloves whenever you handle thebandsaw blade. The bandsaw blade should be set and sharpenedregularly to give optimal performance. Duringnormal sawing of most species...
Page 33 - Band Wheel Adjustment
English – 33 MAINTENANCE Band Wheel Adjustment After the one-man saw has been used for a longperiod, the band wheel bearings will start to wearand change position. Meanwhile, thefoundation’s working geometry will have stabili-sed. This means the parallelism of the bandwheels may need to be adjusted....
Page 34 - Checking the Braking Function
34 – English MAINTENANCE Checking the Braking Function For the one-man saw to meet safetyrequirements, the braking function must bechecked at least once per week. Check thebraking function in the following way: 1. Start the sawmill motor/engine. 2. Start the bandsaw blade with the control unit (4). ...
Page 35 - Maintenance
English – 35 MAINTENANCE Maintenance The maintenance described in this section refersto measures that can be carried out by the user.If faults are detected that cannot be rectified inaccordance with this operator’s manual, contactyour nearest authorised service representative. Daily Maintenance1. Ch...
Page 36 - TECHNICAL DATA
36 – English Petrol Engine Cylinder displacement, cm 3 : Idle speed, rpm:Max. speed during running in, rpm:Power, kW/rpm:Max. torque: Fuel:Volume, fuel tank:Fuel consumption:Cooling systemIgnition system:Axle rotation: Electric Motor Power 380-420 delta connection:Ampere:Power 220-240 delta connecti...
Page 37 - Noise Levels; Vibration Levels
English 37 Noise Levels Equivalent (see note 1) noise intensity at operator’s ear during sawing, meas-ured according to relevant internationalstandards, dB(A)Petrol engine:Electric motor: Equivalent (see note 1) noise level measured according to relevant inter-national standards, dB(A)Petrol engine:...
Page 38 - Templates for Dressing the Grinding Disc
38 – English Templates for Dressing the Grinding Disc TECHNICAL DATA ´®z+H66¶6R¨
Page 39 - NOTES