Page 2 - INDEX
INDEX Chapter 0: Introduction............................................................06 - Safety ....................................................................................................06 - Environment & Exposure .........................................................06 - Syste...
Page 3 - General
Chapter 3: General Information ............................................ 26 - System General .............................................................................. 26 - Terms and Definitions ................................................................ 27 - Types of Systems ..............
Page 6 - Multizone system component; GENERAL; IG541 gas is covered by
Ci UL FM Manual| | w w w.honey well.com | 7 12 Discharge valve acc. Cables electrical low pressure alarm. Tees 21 Actuator(s) For actuating the quick release valve. 31 Discharge hoses Leading IG541 from disch. valve to manifold. DN 10 (3/8”) 32 Pilot hoses For activating discharge valves. DN6 (1/4”)...
Page 7 - Update of TPED; Item Numbers (Not Limited To These
8 | w w w.honey well.com | Ci UL FM Manual - Cylinders [01] The cylinders are factory filled with IG541 agent and fitted with a hand wheel valve. Hand wheel valve outlet threads: 200 bar system W24.32 (Black hand wheel) 300 bar system M25×1.5 (Green hand wheel) Each hand wheel valve is fitted with a...
Page 8 - Item numbers (not limited to these; Installation
Ci UL FM Manual| | w w w.honey well.com | 9 Installation Cylinder rails are fixed to a construction using either screws, rivets or welding. Fixing should be at intervals sufficient to carry the load from the cylinders. Fasteners must be in accordance with section 54. For marine installations, minimu...
Page 9 - Item numbers (not limited to these numbers) Datasheet
10 | w w w.honey well.com | Ci UL FM Manual H-303007 Connector Female M8-3 Field attachable Cable M8-3 accessories H-303010 Connector Male M8-3 Field attachable Installation The DV7 is fitted to the cylinder before the discharge valves are installed. Each outlet of the DV7 must have a discharge valv...
Page 10 - The 3033XX series has two straight connectors
Ci UL FM Manual| | w w w.honey well.com | 11 Item numbers (not limited to these numbers) Datasheet H-303162 Hose 0.180m Dn6-400 Ci-Hoses PA H-303166 Hose 0.220m Dn6-400 H-303172 Hose 0.280m Dn6-400 H-303174 Hose 0.330m Dn6-400 H-303180 Hose 0.500m Dn6-400 H-205064 Hose 0.400m Dn6-400 H-205063 Hose 1...
Page 12 - NA; IMPORTANT; : When ordering a calibrated nozzle (orifice; Nozzle accessories (Aluminum parts currently not FM accepted); Nozzles are covered by:
Ci UL FM Manual| | w w w.honey well.com | 13 All pipe runs longer than 1m shall be fixed with supports. The maximum distance between two supports along the pipe shall not exceed the values given below Pipe diameter (mm) Maximum distance between supports (m) < 25 2 > 25 < 50 3 > 50 4 The ...
Page 15 - SV system components
16 | w w w.honey well.com | Ci UL FM Manual Test the Non Return Valve for flow H-530531 Tool: NRV 1/4 Test No Flow Used for service Test the Non Return Valve for leaktightness H-530540 Tool: Pressure switch setter Used for service To verify the switchpoint for manifold and pipe pressure switches. In...
Page 18 - All pressure carrying parts; SPECIFICATIONS
Ci UL FM Manual| | w w w.honey well.com | 19 Item numbers (not limited to these numbers) Datasheet H-305187 Tool kit: SV H-305187 H-305149 SV reset tool H-305149 H-305183 APTB tool H-305183 H-305147 ATPB CO2 adap kit H-305147 H-305188 Tool: SV Switch installation H-305188 H-207062 Compensator hose D...
Page 21 - minute; C. these tolerances do not explain; - Acute adaptation to acute hypoxia
22 | w w w.honey well.com | Ci UL FM Manual immediate unconsciousness. An unpublished paper by the Institute of aeronautical medicine, Copenhagen, suggests the following limits of consciousness, for male fighter pilots in good physical condition: The paper indicates that there are great individual d...
Page 22 - Carbon Dioxide is giving acute adaptation to acute hypoxia!; - Hypoxia, hypercapnia and Carbon Monoxide; CO PPM; - Enclosure escape precautions
Ci UL FM Manual| | w w w.honey well.com | 23 Carbon Dioxide (inspired gas 90% Nitrogen, 5% Oxygen, 5% Carbon Dioxide). Again a very clear indication that the Carbon Dioxide is the life insurance needed in the use of Inert gases and gas blends. Carbon Dioxide is giving acute adaptation to acute hypox...
Page 23 - Time; - Effect on machinery and equipment
24 | w w w.honey well.com | Ci UL FM Manual degree of hypoxia, when compensated with 3-5% CO2, will not be the reason for anybody to unsuccessful escape. Possibly the most important factor in successful escape out of the enclosure is: The preservation of consciousness and a normal response behavior....
Page 24 - IG541 Safety Data Sheet; IG541 Safety Data Sheet; IG541 Safety Data Sheet
Ci UL FM Manual| | w w w.honey well.com | 25 IG541 Safety Data Sheet EU regulation 1907/2006, 1272/2008, 453/2010, 2015/830, 2020/878 Section 1: Identification • Product Gas mixture, 52% Nitrogen, 40% Argon, 8% CO2 IG541 • Supplier Honeywell International India Pvt. Ltd. Sector 36, Pace City II, Gur...
Page 25 - GENERAL INFORMATION; Minimum inspection intervals
26 | w w w.honey well.com | Ci UL FM Manual CHAPTER 3: GENERAL INFORMATION - System general The Control Inert (Ci) system is a standalone system, for manual, pneumatic or electric activation. The SV system is an add-on to the Ci system. Multiple zones can be protected by a shared IG541 bank. These a...
Page 26 - - Terms and definitions
Ci UL FM Manual| | w w w.honey well.com | 27 in the detailed installation manual. The system designer must be consulted whenever changes are planned for the system or area of protection. An authorized installer or system designer must be consulted after the system has discharged. The Ci and SV extin...
Page 27 - Multiple control panels are available.; PLANNING; NFPA; Design concentration
28 | w w w.honey well.com | Ci UL FM Manual • Mechanical Mechanical actuation is accomplished by the Ci IM8 Actuator which is a hand operated Push-Button style actuator which is mounted the Ci IV8 discharge valve. By pushing the button, a spring is released. A wire rope mechanical actuator can also ...
Page 28 - Initial General Information:
Ci UL FM Manual| | w w w.honey well.com | 29 *For class B the specified minimum design concentration is for heptane, if the hazard contains liquids with a cup burner value higher than that tested for heptane the design concentration has to be determined in accordance with the relevant standard (EN15...
Page 29 - DESIGN; Flow simulation engine:; - Limitations on system design
30 | w w w.honey well.com | Ci UL FM Manual Activation and Alarm Requirements: • Will the system be activated automatically or/and manually? • What type of manual actuation (direct mechanical, cable pull or pneumatic) is required? • Identify the locations for all manual pull stations. • If automatic...
Page 31 - Project Tab; revision version and design state.
32 | w w w.honey well.com | Ci UL FM Manual The Settings >> System settings menu is used to change settings such as filling and storage temperatures and the default manifolds etc. used when inserting a new component in the pipe system. The system settings menu is the place to check if you enco...
Page 32 - Pipe Drawing Tab; This tab is used to model the pipe system in 3D, specify the; Pipe table tab
Ci UL FM Manual| | w w w.honey well.com | 33 Pipe Drawing Tab This tab is used to model the pipe system in 3D, specify the system and calculation type and specify the nozzles and pipe families. After selecting the appropriate system type (determines the available manifolds etc.), the calculation typ...
Page 34 - Errors; Text; Warnings
Ci UL FM Manual| | w w w.honey well.com | 35 New drawing pages are added by copying an existing page using the Copy button. The new page is inserted immediately after the current one. Use the Page no. drop down to select the current page. Move and Del buttons are used to reorder or delete pages. Not...
Page 35 - Cautions; PDF Calculation Report
36 | w w w.honey well.com | Ci UL FM Manual Pipe XX inlet Tee split ratio YY is higher than the maximum limit ZZ for this standard and Tee connection type. Please change the system layout or the nozzle flows. The inlet tee split ratio is higher than the minimum value in the selected standard Decreas...
Page 36 - The calculation summary contains:; STEP NO.4 - Determine minimum design concentration
Ci UL FM Manual| | w w w.honey well.com | 37 The calculation summary contains: • HW V type • Discharge valve type • Time to discharge of 95% of ALL IG541 in cylinders (this is not the discharge time to the discharge time target) • IMT version number • Flow sim engine or flow design engine revision d...
Page 38 - STEP NO. 14 – Calculate required area for pressure venting; (calculate using values from step 13 and table below); STEP NO. 16 - Create installation drawings
Ci UL FM Manual| | w w w.honey well.com | 39 STEP NO. 14 – Calculate required area for pressure venting Based on the discharge time and agent volume the mass flow is calculated by IMT and the required pressure relief area is calculated The formula below is used to calculate the pressure relief openi...
Page 39 - - Main and Reserve System; A connected reserve is desirable for several reasons:; Typical application
40 | w w w.honey well.com | Ci UL FM Manual Alternatively, the pipe system can be exported as a DXF file using File >> Export as dxf. - Multizone systems (DV7 and SV valves) The following information must be considered when designing a selector valve system. • Selector valve systems should onl...
Page 40 - IMT Isometric drawing; IMT Calculation; Printout shown on the next pages
Ci UL FM Manual| | w w w.honey well.com | 41 Area to protect: IMT3 output example: IMT Isometric drawing IMT Calculation Printout shown on the next pages
Page 41 - Order in which the parts should be installed.
42 | w w w.honey well.com | Ci UL FM Manual CHAPTER 6: INSTALLATION GENERAL All installations are to be performed in accordance with the parameters of this manual and all appropriate codes and standards from the authority having jurisdiction. Before the IG541 system is installed, the qualified insta...
Page 42 - - Mounting of components; CAUTION; Cylinder size
Ci UL FM Manual| | w w w.honey well.com | 43 3. Discharge valves (pressurized for integrity test) Discharge hoses 4. Discharge valve accessories and actuators 5. Signs and labels 6. Open and Seal Hand wheel valves - Mounting of components Cylinders & Cylinder rails & Brackets [01 + 02] IG541...
Page 43 - The Rail; The Brackets
44 | w w w.honey well.com | Ci UL FM Manual The Rail The rail is fixed to the wall by using screws compatible with the wall to which is attached. If the wall has insufficient strength to support the cylinders it is necessary to erect a frame to hold the cylinder rail. The rail may also be welded to ...
Page 44 - To install a DV7; Ci IV8 installation
Ci UL FM Manual| | w w w.honey well.com | 45 10 00 mm 40 0 mm 02 01 OPEN CLO SE D OPEN CLO SE D OPEN CLO SE D OPEN CLO SE D OPEN CLO SE D OPEN CLO SE D OPEN CLO SE D OPEN CLO SE D OPEN CLO SE D OPEN CLO SE D OPEN CLO SE D OPEN CLO SE D f g h i j 10 00 mm 40 0 mm 02 01 OPEN CLO SE D OPEN CLO SE D OPE...
Page 45 - Ports of The Discharge Valve.; Other valves; Cylinder Pressure Monitoring; To plug in the M8 connector
46 | w w w.honey well.com | Ci UL FM Manual Ports of The Discharge Valve. C. Discharge outlet 3/8” iso228 (bspp). This port is connected with a hose to the manifold, or directly to a nozzle through an adapter (orifice). When valve is activated IG541 is discharged through this port. This is also used...
Page 47 - To install the kit; - Manifold to Pipe installation; Orifice Installation
48 | w w w.honey well.com | Ci UL FM Manual Ci IS8 wire code: 1: Brown +Ve 2: White +Ve 3: Black -Ve 4: Blue -Ve Ci IS8 NFPA switch: 1: Brown Common 2: White Closed with Actuator removed 4: Green Closed with Actuator attached H br ac ke t H M an ifo ld A B t1 t2 L 4 2 1 3 - Ci MT Next kit Attaching ...
Page 50 - CHAPTER 7: TESTING AND COMMISSIONING
Ci UL FM Manual| | w w w.honey well.com | 51 SV22 system drawing SV48 system Manifold kit details SV48 distribution manifold CHAPTER 7: TESTING AND COMMISSIONING GENERAL This chapter serves as a guide for final test and inspection before a system is commissioned. Always check with the authorities ha...
Page 51 - - Discharge Valves Manoswitch And Actuators
52 | w w w.honey well.com | Ci UL FM Manual The completed system shall be tested by competent personnel to prove the correct operation of all required functions. The detection and actuation system shall be tested in accordance with the control panel manual. NOTE: Before starting any testing, REMOVE ...
Page 52 - Electrical System; Pressure relief; Function test
Ci UL FM Manual| | w w w.honey well.com | 53 test can be performed at low pressure, but as O-rings require pressure to seal it may be necessary to elevate the pressure to ensure the O-rings will seat and hold tight. Manifolds made with welding and tapered thread has not been pressure tested at Honey...
Page 53 - Full-scale discharge test; Resetting; Documents to be submitted; CHAPTER 8: RESETTING AND RECHARGING
54 | w w w.honey well.com | Ci UL FM Manual • The Alarm relay will energize • The devices connected to the Indicating Circuit(s) programmed to activate on Zone 1 alarm will turn on 5. Repeat step 4 for each input zone 6. When testing has been completed, remove AC and battery power, reconnect the sol...
Page 54 - - Electrical and manual actuators; Notice on stand-alone system Bleed fittings are not utilized.; - Filling equipment requirements; Some typical requirements are:; ISO 10286 defines 15°C as cylinder reference temperature.
Ci UL FM Manual| | w w w.honey well.com | 55 - Piping and nozzles Check all pipe, support member and nozzles. Inspect all nozzles for obstructions. - Selector valves Bleed off the pressure in the actuation line by attaching the APTB tool to the test port (should the tool not be available a discharge...
Page 55 - Argon; Analysis; SERVICE & MAINTENANCE; Cleaning
56 | w w w.honey well.com | Ci UL FM Manual CCC-FM Fillings Filling in compliance with CCCF and NFPA. Filling pressure are 200bar (20MPa) @ 20°C, Filling tolerance is -0 to +10bar @ 20°C Cylinder volume is minimum 82 litre water volume. Water contents are not to exceed 12 ppm giving a Dew point belo...
Page 56 - Inspection
Ci UL FM Manual| | w w w.honey well.com | 57 performs the service at 6 or 12 month intervals. Components with limited life are replaced during these inspections. - Pipe system Pipes are not to be damaged, deformed or used for fixation of equipment. Pipe hangers are no to be removed or moved without ...
Page 57 - Signaling devices
58 | w w w.honey well.com | Ci UL FM Manual safety instruction signs shall be located. All signs shall be in accordance with ANSI Z535 2. Cylinders Cylinders may be stored in the protected area or in a separate cylinder storage room. The cylinders are high pressure cylinders and local authorities ma...
Page 58 - Additional system inspections; Description
Ci UL FM Manual| | w w w.honey well.com | 59 12. Pressure relief Function and size must be tested 14. Selector valves Function must be tested SV with test port installed Attach the APTB tool and check the valve opening pressure The APTB tool is connected to this port and slowly pressurized until the...
Page 61 - CERTIFICATION OF SERVICE & MAINTENANCE
62 | w w w.honey well.com | Ci UL FM Manual 18 Final All cylinders are opened and sealed in open position. All Actuators are installed. All Selector valves are closed The system is set for use. (activation is reconnected) Informed the employees that the test is finish. Informed the security departme...
Page 62 - Receipt
Ci UL FM Manual| | w w w.honey well.com | 63 Detector Qty : Cylinder : Qty: Valves : Press relief : Location : Signal transmission Tested Yes No Ok Yes No Fault : Fire : 1. , 2. Extinguishing.: Other : 1 2 Ext Restart Aut. Man. Type Section Engine stop : Vent. stop : Doors : Dampers : Other : Receip...
Page 63 - CHAPTER 10: TYPICAL INSTALLATIONS; Single cylinder system; Quantity Item; Single cylinder w nozzle
64 | w w w.honey well.com | Ci UL FM Manual CHAPTER 10: TYPICAL INSTALLATIONS Single cylinder system Pos. Name Quantity Item 01 Cylinders Hbrkt HMfld Cylinder 80-300 M25 1400 2100 1 H-200624 Cylinder 50-300 M25 1200 1850 H-200615 Cylinder 30-300 M25 700 1400 H-200609 Cylinder 80-200 W24 1400 2100 H-...
Page 64 - Single manifold system
Ci UL FM Manual| | w w w.honey well.com | 65 01 11 12a 21 12b H br ac ke t 02 20 0 42 11 Ci IV8-300 Manoswitch 1 H-305410 Ci IV8-300 Basic H-305411 Ci IV8-200 Manoswitch H-305420 Ci IV8-200 Manoswitch H-305420 Ci IV8-200 Basic H-305421 12 Manoswitch 470-5K6 cable 2m start kit 1 H-540360 21 Ci IM8 Ma...
Page 65 - Multiple manifold system I; Multiple manifold system II; See datasheet on previous page for items not listed here; System with back-up system; See datasheet on previous page for items not listed here
66 | w w w.honey well.com | Ci UL FM Manual Ci MT6 Manifold H-305706 Ci MT7 Manifold H-305707 Ci MT8 Manifold H-305708 Ci MT9 Manifold H-305709 Ci MT10 Manifold H-305710 42 Ci MT ISO Orifice kit 1” H-305730 Ci MT orifice kit npt 1” H-305731 51 Pipe system 52 Fittings for pipe system 61 Nozzles (IN-x...
Page 66 - Directional system using DV7a; For more information,
51 43 21 OP E N C LO SE D OP E N C LO SE D OP E N C LO SE D OP E N C LO SE D OP E N C LO SE D OPE N CL OSE D OPE N CLOSE D OPE N CLOSE D OP E N C LO SE D Z2 Z1 Z3 Z1 Z2 Z3 52 51 42 41 31 21 12b 12c 02 01 11 12a Pos. Name Quantity Item 12c DV7a-2 M25 (300 bar) 6 H-304042 DV7a-3 M25 (300 bar) H-304043...
