Honeywell 2000- Manual

Honeywell 2000

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Table of Contents:

  • Page 2 – Notices and Trademarks; Copyright 2008 by Honeywell; CE Conformity; Honeywell Process Solutions
  • Page 3 – About This Document; Abstract; Document Title; Contacts; World Wide Web; Honeywell Organization; Telephone; Organization Phone
  • Page 4 – Symbol Definitions; Symbol Definition; Failure to comply with these
  • Page 5 – Contents; Series 90 Control – HercuLine
  • Page 6 – Appendix A - HercuLine
  • Page 7 – Tables; Table 3 Terminal Connections: HercuLine
  • Page 8 – Figures
  • Page 9 – Introduction; Product Description; Model distinctions
  • Page 10 – Handwheel; Figure 1 HercuLine
  • Page 11 – Relay PWAs; Figure 2 HercuLine
  • Page 13 – Specifications; Technical and Operating Specifications; Table 1 Specifications - General
  • Page 14 – Electrical and Performance Specifications
  • Page 16 – HercuLine; Specifications – Local Display and Keypad; Display; Keypad
  • Page 17 – Specifications – Communications; Communications; Required Specifications – PDA (customer provided); PDA
  • Page 18 – Model Selection Guide; continued
  • Page 20 – Installation; Installation Overview; The procedures to install the HercuLine; Mechanical Stops
  • Page 21 – Before Starting; Unpacking; Actuator Mounting
  • Page 22 – Figure 3 Outline and Dimensions of HercuLine
  • Page 23 – Mechanical Installation; Figure 4 Constant Torque Linkage; Variable Torque Linkage
  • Page 24 – Close Open; Figure 5 Variable Torque Linkage; Actuator Crank Arms; Figure 6 Standard crank arm
  • Page 25 – Electrical Installation; General Wiring Recommendations; AWG; Safety Precautions; Actuator Connections; ATTENTION
  • Page 26 – Connection; Figure 8 HercuLine
  • Page 27 – Figure 9 HercuLine
  • Page 28 – Wiring; Operation
  • Page 29 – Power Connections; You need the following tools:; Step; Figure 11 CE wiring part 1
  • Page 30 – Figure 12 CE Wiring part 2
  • Page 31 – Output Signal Connections; Slidewire Emulator Connections; Burner Control/Flame Safety
  • Page 32 – Connections; White; Figure 14 Series 90 connections
  • Page 33 – Auto; Figure 15 T775 Controller connections
  • Page 34 – Split Range; The HercuLine; Table 5 Split Range Set Up Procedure; Master/Slave Arrangement
  • Page 35 – Basic Flow Control
  • Page 36 – Figure 18 Proportional Flow Using Multiple Actuators
  • Page 37 – Figure 19 Multiple Actuator Interconnection Diagrams
  • Page 38 – Split Valve Configuration; Figure 20 Interconnection Diagrams
  • Page 39 – Set Up and Calibration Procedures; Overview; software (see HercuLink; Local Display and Keypad; Figure 21 HercuLine
  • Page 40 – Table 6 Keypad Description
  • Page 41 – Set Up Tips; Table 7 Set Up Tips; Function
  • Page 42 – Set Up Groups; Table 8 Set Up Groups
  • Page 43 – SET
  • Page 44 – Set Up Procedure; Table 9 Set Up Procedure Using Display and Keypad
  • Page 45 – or
  • Page 46 – Configuration Prompt Hierarchy
  • Page 47 – Input Set Up Group; On the keypad and local display:; Table 10 Input Set Up Group Parameters
  • Page 52 – Relays Set Up Group; Table 13 Relay Set Up Group Parameters
  • Page 53 – Table 14 Relay Type Descriptions; When this Relay Type is
  • Page 54 – Relay Type - Position Range; Set Up Group; The figure below shows the resulting action.
  • Page 55 – Relay Type - Deviation; The resulting action is shown below.
  • Page 56 – Relay Type – Upper Limit Travel with Hysteresis
  • Page 57 – Current Out Set Up Group; Table 15 Current Out Set Up Group Parameters
  • Page 58 – Communications Set Up Group; Table 16 Communications Set Up Group Parameters
  • Page 59 – Digital Input Set Up Group; Table 17 Digital Input Set Up Group Parameters
  • Page 60 – Display Set Up Group; Table 18 Display Set Up Group Parameters
  • Page 61 – Lock Set Up Group; Table 19 Lock Set Up Group Parameters
  • Page 63 – Read Status Set Up Group; Table 20 Read Status Set Up Group Parameters; — Actuator in failsafe, see; — Test failed, see see; Fail
  • Page 64 – Drive Set Up Group; Table 21 Drive Set Up Group Parameters
  • Page 66 – Set Tag Name
  • Page 67 – Maintenance Set Up Group; Table 22 Maintenance Set Up Group Parameters
  • Page 70 – Regions of Motor Travel; The full span of motor travel can be 90; Figure 23 Regions of Motor Travel
  • Page 71 – CAL POSOUT Group; Table 23 CAL POSOUT Group Parameters
  • Page 72 – Auto - Manual Drive Switch; MANUAL; Switch Setting
  • Page 73 – Calibration; Calibration of the HercuLine; Equipment Needed; Procedure
  • Page 74 – Calibration Set up
  • Page 75 – FB; Figure 26 Calibration Wiring Connections (slidewire emulation)
  • Page 76 – Jumper W2; Figure 27 Jumper Location on CPU PWA
  • Page 77 – Table 25 Input Calibration Procedure
  • Page 78 – Calibrate Motor
  • Page 79 – Calibrate Output; Table 27 Output Calibration Procedure
  • Page 80 – Slidewire Emulation
  • Page 81 – Table 28 Slidewire Emulation Calibration Procedure; The sensor output is incorrect,
  • Page 82 – Table 29 NCS Position Sensor Calibration Procedure
  • Page 83 – NCS PW A; Figure 28 Location of NCS Assembly
  • Page 84 – Table 30 Potentiometer Position Sensor Calibration Procedure
  • Page 85 – Potentiometer position sensor; Figure 29 Location of potentiometer position sensor
  • Page 86 – Figure 30 End of Travel Limit Switch Settings; REFERENCE
  • Page 87 – Table 32 End-of-Travel Limit Switch Setting Procedure
  • Page 88 – Figure 31 Location of End-of-Travel Limit and Auxiliary Switches
  • Page 89 – Setting Auxiliary Switches; Figure 32 Auxiliary Switch Settings
  • Page 90 – Table 33 Auxiliary Switch Setting Procedure
  • Page 91 – Verification of valid calibration values (CALTST); Operations Checklist
  • Page 92 – Operating Displays; Table 34 Typical Operating Displays; Motor Stall
  • Page 93 – Position Sensor Operation; On HercuLine; POSOUT; Remote Setpoint Operation
  • Page 94 – Figure 33 Terminal Block Connections for Modbus Communications
  • Page 95 – Maintenance; 000 Series Actuators. The; Basic Maintenance; Position Sensor
  • Page 96 – Figure 34 Spur Gear Location
  • Page 97 – Replacement Procedures; Fuse Replacement; Figure 35 Power Distribution PWA and Relay PWA Locations
  • Page 98 – Figure 36 Motor Drive Circuit Fuses
  • Page 99 – Replacement Kits; 000 Series Actuators and optional equipment.
  • Page 100 – Figure 38 Replacement Kit 10
  • Page 102 – Figure 40 Replacement Kit 13
  • Page 104 – Table 38 Replacement kits
  • Page 108 – Part Number
  • Page 110 – Upgrade Kits
  • Page 112 – Accessory Kits
  • Page 113 – Troubleshooting; Table 39 Observable Symptoms of Failure; Symptom
  • Page 114 – Troubleshooting Procedures; DC Milliammeter – mA DC; Safety precautions
  • Page 115 – Test for Actuator Operation
  • Page 116 – Power Up Self Test Diagnostics
  • Page 117 – Test Power Distribution PWA; Figure 44 Test Power Distribution PWA; Connector
  • Page 118 – Test AUTO - MANUAL DRIVE Switch; Figure 45 Test AUTO - MANUAL Switch
  • Page 119 – Test Relay Function; Relay Associated
  • Page 124 – Index
  • Page 125 – POSITION SENSOR OUTPUT
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Honeywell Field Solutions

HercuLine

®

2000 Series Actuator

Installation, Operation and

Maintenance Manual

Doc.

No.:

62-86-25-10

Revision:

7

Date:

7/08





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Summary

Page 2 - Notices and Trademarks; Copyright 2008 by Honeywell; CE Conformity; Honeywell Process Solutions

ii HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Notices and Trademarks Copyright 2008 by Honeywell Revision 7 July 2008 Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact...

Page 3 - About This Document; Abstract; Document Title; Contacts; World Wide Web; Honeywell Organization; Telephone; Organization Phone

Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual iii 7/08 About This Document Abstract This manual describes the installation, set up, operation, maintenance, and troubleshooting of the HercuLine 2000 series actuators. References The following list identifi...

Page 4 - Symbol Definitions; Symbol Definition; Failure to comply with these

iv HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Symbol Definitions The following table lists those symbols that may be used in this document to denote certain conditions. Symbol Definition This DANGER symbol indicates an imminently hazardous situat...

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