Page 2 - Grate
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 2 Read this manual before installing or operating this fi replace. Please retain this owner’s manual for future reference. Congratulations on selecting a Heatilator wood burning fi re- place. The Heatilator fi replace you have selected is designed to ...
Page 3 - Table of Contents
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 3 Table of Contents 1 Listing and Code Approvals 4 A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 Getting Started 5 A. Design and Installation Considerations . . . . . . . . . . . . 5B. Negative Pressure . . . . . ....
Page 4 - Listing and Code Approvals; cation; WARNING
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 4 1 1 Listing and Code Approvals A. Appliance Certi fi cation This fi replace system has been tested and listed in accor- dance with UL 127 and ULC-S610 standards by Underwrit- ers Laboratories Inc. for installation and operation in the United States ...
Page 5 - Getting Started; A. Design and Installation Considerations; Asphyxiation Risk
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 5 2 2 Getting Started A. Design and Installation Considerations Draft is the pressure difference needed to vent fi replaces successfully. Considerations for successful draft include: • Preventing negative pressure• Location of fi replace and chimney B...
Page 6 - fl
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 6 Location of the fi replace and chimney will affect performance. As shown in Figure 2.1 the chimney should: • Be installed through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and d...
Page 7 - C. Typical Fireplace System
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 7 Non-combustibleroof flashing maintains minimum clearance around chimney Additional lateral support for chimney above roof (or enclosed in chase) if needed Ceiling firestop on floor of attic Support straps on rafter supports chimney (not shown) Termi...
Page 8 - CAUTION; E. Inspect Fireplace and Components; • Read all the instructions before starting the installation.; D. Tools and Supplies Needed
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 8 Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers High temp caulking material Hammer GlovesPhillips screwdriver Framing square Flat blade screwdriver Electric...
Page 9 - Framing and Clearances; A. Selecting Fireplace Location; Fire Risk
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 9 3 3 Framing and Clearances A. Selecting Fireplace Location Several options are available to you when choosing a loca-tion for your fi replace. This fi replace may be used as a room divider, installed along a wall, across a corner or used in an exter...
Page 11 - D. Frame the Fireplace; Figure 3.4 shows a typical framing (using 2 x 4 lumber) of the
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 11 C. Sidewalls/Surrounds Adjacent combustible side walls must be located a minimum of 24 in. (610 mm) from the fi replace opening. See Figure 3.3. If you are using a decorative surround constructed of combustible material, it must be located within t...
Page 12 - E. Construct the Chase; F. Chimney Requirements; Fireplace and chimney enclosed in an exterior chase.
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 12 E. Construct the Chase A chase is a vertical boxlike structure built to enclose the fi re- place and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase. Construction of the chase may vary wi...
Page 13 - A. Install the Outside Air Kit; Risk of Smoke Spillage; Sharp Edges; Outside Air
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 13 A. Install the Outside Air Kit The outside air assembly is factory installed on the left side of the fi replace. The kit is an optional component and its use is highly recommended to minimize the effect of negative pressure within the structure. • ...
Page 14 - adaptor are required in Canada.
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 14 Handle up - open Handle down - closed Figure 4.4 Locating the Outside Air Control Outlet placed higher than 3 ft below the termination cap Attic space Garage or combustible liquids storage Outlet blocked by snow, leaves, etc. Clear area outside hou...
Page 15 - B. Secure the Fireplace; • Position the Fireplace; C. Install the Refractory
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 15 B. Secure the Fireplace • Position the Fireplace This fi replace may be placed on either a combustible or noncombustible continuous fl at surface. Follow the in- structions for framing in Section 3.D. Slide the fi replace into position. Be sure to ...
Page 16 - REFRACTORY; GRATE BRACKETS
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 16 • Remove fi replace from pallet. The fi replace is attached to pallet with two brackets on each side and rear of outer shell. See Figure 4.11. Remove screws from bracket, pallet and fi replace. Replace screws removed from fi replace. Slide fi repla...
Page 18 - E. Level the Fireplace; D. Place the Protective Metal Hearth Strips
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 18 Note: When elevating the fi replace above the hearth exten- sion the front of the elevated platform must be protected with a protective metal hearth strip as shown in Figure 4.19. Raised Platform Floor 2 in. (51 mm) 1 in. (25 mm) min. overlap 2 in....
Page 19 - Termination Cap; Chimney Assembly
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 19 NOTE: • Chimney performance may vary. • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs. Chimney must extendbeyond combustibleroof structure Maintain minimumhe...
Page 20 - A. Chimney Requirements; ft
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 20 A. Chimney Requirements Vertical distances are measured from the base of the fi re- place as shown in Figure 5.2. To determine the chimney components needed to complete your particular installation, follow the steps below: • Determine the total ver...
Page 22 - C. Assemble the Chimney Sections; D. Install the Ceiling Firestops
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 22 C. Assemble the Chimney Sections Attach either a straight chimney section or an offset to the top of the fi replace (depending on your installation require- ment, US only). Chimney sections are locked together by pushing downward until the top sect...
Page 23 - overlap; E. Install the Attic Insulation Shield
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 23 6 Tabs bent in 90° Tabs bent in to rest against pipe Attic Insulation Shield Ceiling Firestop 13 in. (330 mm) 17 in. (432 mm) diameter Insulation Insulation Pipe Pipe Figure 5.7 Install Attic Insulation Shield Above the Ceiling 6 Tabs bent in 90° T...
Page 24 - • Secure offsets with screws (not to exceed; Keep chimney sections from separating or twisting.; G. Secure the Chimney
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 24 Ceiling Firestop Straps Optional Additional Support Joint Band (Optional) Figure 5.9 Secure the Chimney Fire Risk • Secure offsets with screws (not to exceed 3/4 in./19 mm in length). WARNING • Secure returns with strapping.• Straight chimney secti...
Page 25 - Complete the Enclosure; A. Chimney Termination; • Must have a cap approved and listed for this; and; at least 2 ft (610 mm) above any portion of the roof within 10 ft
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 25 6 6 Complete the Enclosure A. Chimney Termination Chimney Termination Requirements (See Figure 6.1) • Must have a cap approved and listed for this fi replace system • Must not be located where it will become plugged by snow or other material• Must ...
Page 26 - of the; Uniform Building Code; for roof framing details.
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 26 Figure 6.2 Ceiling/Attic Construction Fire Risk • Must maintain 2 in. (51 mm) air clearance to insulation and other combustible materials. WARNING Mark the Exit Point of the Roof Locate the point where the chimney will exit the roof by plumbing dow...
Page 27 - C. Install the Termination Cap
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 27 Termination Cap Storm Collar Slope Downward Turn-down Drip Edge Chase(Chimney) 2 in. (51 mm) Collaron Chase Top Caulk .018 (26 ga) min.GalvanizedChase Top Figure 6.3 Chase Top Construction 2 in. (51 mm) min. collar 6 in. (152mm) min. 2 in. (51 mm) ...
Page 28 - For installations utilizing an ST1175 or ST475 Square; For installations utilizing an TCT1175 Terra Cotta Cap the; Install termination caps following instructions provided
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 28 2 in. (51 mm) min. 4-1/2 in. (114 mm) max. 1-1/2 in. (38 mm) min. overlap Cap Standoff Top of Pipe Flashing Collar Figure 6.6 Installing an ST1175 or ST475 Square Termination Cap • For installations utilizing an ST1175 or ST475 Square Termination C...
Page 29 - National Fuel; Accessories
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 29 A. Gas Log/Lighter Provisions A certi fi ed gas log lighter or decorative gas log set can be installed in this fi replace. • Maximum input is 100,000 BTU/hr.• Decorative gas appliance must be certi fi ed to ANSI Z21.60 “Standard for Decorative Gas ...
Page 30 - Finishing
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 30 8 8 Finishing A. Hearth Extension A hearth extension must be installed with all fi replaces to protect the combustible fl oor in front of the fi replace from both radiant heat and sparks. See Figures 8.1 -8.5. 2 in. (51 mm) required High temperatur...
Page 32 - B. Finishing Material; • Combustible; Material
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 32 B. Finishing Material • Combustible Material Material which is made of or surfaced with wood, compressed paper, plant fi bers, plastics, or any material capable of igniting and burning, whether fl ame proofed or not, plastered or not plastered. • N...
Page 33 - Effective
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 33 23 in. (584 mm) 50° 42 in. (1067 mm) 50-1/2 in. (1283 mm) 39° 4 in. (102 mm) BRICK FRONT FLUSH FRONT 24 in. (610 mm) 19-3/4 in. (502 mm) 24 in. (610 mm) Figure 8.8 Sidewalls/Surrounds Fire Risk Do NOT obstruct air inlets.Do NOT modify air inlets.• ...
Page 34 - Operating Instructions; A. General Information; Hot glass will cause burns.
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 34 9 9 Operating Instructions A. General Information Fireplaces, as well as other woodburning appliances, have been used safely for many years. It has been our experience that most problems are caused by improper installation and operation of the fi r...
Page 35 - C. Clear Space Near the Fireplace
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 35 D. Flue Damper The fl ue damper must be in full open position, and is oper- ated by moving the handle up toward the top of the fi replace. Before lighting the fi re, verify this by looking up from the in- side of the fi replace. Always operate this...
Page 36 - Seasoning
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 36 G. Grate The factory installed integral grate must be used to hold the logs from falling out of an open fi replace and to allow air to pass between the burning logs. It is important to keep the fi re off the hearth and to allow the ashes to collect...
Page 38 - Troubleshooting; Strong; A. Understanding Vent Problems
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 38 10 10 Troubleshooting Another appliance in home also exhaustingair (furnace, fan, dryer, etc.)? Air register fromfurnace nearfireplace? Doors openingand closing?Window closedfor start-up? Outside airclosed? Overhead fanoperating? Overhangingtree? B...
Page 39 - Possible Causes of Condition; B. Diagnostics and Problem Solving; Diagnostic Questions; Possible Causes of Condition; Solutions; I can’t get a good
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 39 Diagnostic Questions Possible Causes of Condition Solutions Is the damper open? • No draft Open damper. Is there enough paper/starter? • Insuf fi cient heat to ignite kindling Use more paper/starter. Is there enough kindling?Is the kindling dry? • ...
Page 40 - I smell smoke in the house during operation. What’s causing that?
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 40 Diagnostic Questions Possible Causes of Condition Solutions Do you have glass doors? • Need to slow air intake Add glass doors. What is the condition of the wood? • Extremely dry wood Mix in less seasoned wood after fi re established. Diagnostic Qu...
Page 41 - C. Firebox Refractory
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 41 A. Disposal of Ashes Ashes should be placed in a metal container with a tight- fi t- ting lid. The closed container of ashes should be placed on a noncombustible fl oor or on the ground, well away from all combustible materials, pending fi nal disp...
Page 42 - D. Maintenance Task List; • Condition of doors, surrounds and fronts; When cleaning glass door:; Inspect
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 42 Fire Risk • Do not use chimney cleaners or fl ame colorants in your fi replace. Will corrode chimney. WARNING D. Maintenance Task List Asphyxiation RiskFire Risk Annual inspection by qualified technician recommended. Check: • Condition of doors, su...
Page 43 - Reference Materials; A. Fireplace Dimensions
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 43 12 12 Reference Materials A. Fireplace Dimensions 28-1/2 in. (724 mm) 55-1/2 in. (1410 mm) (Efective Height 49-1/8 in. (1248 mm) 49-5/8 in. (1260 mm) 59-1/4 in. (1505 mm) 7-5/8 in. (194 mm) 42 in. (1067 mm) Gas Knockout 18-1/2 in. (470 mm) 8-5/8 in...
Page 44 - B. Fireplace Components; Description
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 44 B. Fireplace Components GR29 Integral Grate Bi-fold Glass Doors Traditional Brick Pattern Refractory Herringbone Pattern Refractory 20 in. (508 mm) 66 in. (1676 mm) 1/2 in. (13 mm) HX4 Hearth Extension Outside Air Shield 2 Wire Ties Flexible Duct (...
Page 45 - C. Chimney Components; ID4 Insulated Duct
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 45 C. Chimney Components The following pictures show only those chimney components which may be safely used with this fi replace. 13 in. (330 mm) 14 in. (356 mm) 14 in. (356 mm) 5-1/4 in. (133 mm) 4 in. (102 mm) CAK5A Chimney Air Kit (Required in Cana...
Page 46 - Assembled
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 46 SL1130/SL430 Offset/Return A B 17 in. (432 mm) Ceiling Firestop AS10 Straight Attic Insulation Shield 2 in. (51 mm) 13 in. (330 mm) JB577 Chimney Joint Band 13 in. (330 mm) CB576 Chimney Joint Band 39-7/8 in. (1013 mm) 28 in. (711 mm) 15-1/4in. (38...
Page 48 - European Copper Caps (Available in US only)
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 48 CT11-Queen CT11-Bishop CT11-Pawn CT11-Knight CT11-King 21 in. (533 mm) 47-3/4 in. (1213 mm) 24 in. (610 mm) 18-1/4 in. (464 mm) 41-1/8 in. (1045 mm) 20 in. (508 mm) 16 in. (406 mm) 38-3/8 in. (975 mm) 16 in. (406 mm) 21 in. (533 mm) 25-3/4 in. (654...
Page 49 - Woodburning Termination Cap; Shroud
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 49 Woodburning Termination Cap Shroud TS345/T445 (Top Vent) TR342/TR344TR442/TR444 TV342 TR342/TR344*TR442/TR444* (* with TR-TVK installed) TR11/TR11T TV11/TV11T TR11/TR11T* (* with TR-TVK installed) OPEN TOP with solid sides and 3 in. (76 mm) opening...
Page 50 - Service Parts; Ending Manufacturing Date: Active
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 50 D. Service Parts Service Parts List42 in. Woodburning Fireplace Service Parts ICON I80CT & I80H Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active 1 2 5 4 3 7 6 8 9 ¨
Page 51 - Description of Part
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 51 Service Parts List42 in. Woodburning Fireplace Service Parts ICON I80CT & I80H Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active # Description of Part Serial # Cutoff I80CT I80H Qty. req. 1 Damper Blade Assembly 29964 29964 1 ...
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Page 55 - As part of its
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 55 E. Limited Warranty HEATILATOR WOODBURNING FIREPLACE Limited Warranty As part of its 20-YEAR BUYER PROTECTION PROGRAM AS PART OF ITS 20 YEAR BUYER PROTECTION PROGRAM (“PROGRAM”), HEARTH & HOME TECHNOLOGIES INC. (“HHT”) is pleased to offer a Lim...
Page 56 - – NOTES –; F. Contact Information; DO NOT DISCARD THIS MANUAL; • I m p o r t a n t; DO
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 56 Hearth & Home Technologies Inc. 1915 W. Saunders Street Mt. Pleasant, Iowa 52641 www.heatilator.com – NOTES – F. Contact Information DO NOT DISCARD THIS MANUAL CAUTION • I m p o r t a n t o p e r a t i n g a n d m a i n t e n a n c e instructio...
