Heatiator CB4842IR - Manuals

Page 2 - Listing Label Information/Location; Homeowner Reference Information; Read this manual before installing or operating this appliance.; XXXXXXXXX; Gas Type

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 2 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fireplace: _____________________ D...

Page 3 - Safety Alert Key:; Used to address practices not related to personal injury.; Table of Contents

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Ind...

Page 4 - 5 Troubleshooting; 6 Reference Materials

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 4  = Contains updated information. 15 Troubleshooting A. Intellifire Ignition System 32 16 Reference Materials A. Appliance Dimension Diagram 4 B. Service Parts List 5 C. Optional Components 8 D. Contact Information 40  

Page 5 - LIMITED LIFETIME WARRANTY

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 5 B. Warranty 4021-645B 04-02-09 Page 1 of 2 Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, ...

Page 7 - Vented Gas Fireplace Heater; A. Appliance Certification; NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.; D. High Altitude Installations; Listing and Code Approvals; National Electric Code; F. Combustible Materials Specification; Caliber BV Series

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 7 B. Tempered Glass Specifications Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defined by the Consumer Product Safety Commission (CPSC). The ...

Page 8 - Operating Instructions; WARNING! DO NOT operate fireplace before reading; A. Gas Fireplace Safety; WARNING; HOT SURFACES; User Guide

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 8 Grate (not shown) Section 14.H. Mantel Section 5.D. Hearth (not required) Clear Space Section 2.D. Wall Switch for Fan Section 12.F. Outside Air Kit (behind panel) Section 9.A. Fixed Glass Assembly Section14.J. Remote Control 2 Operating In...

Page 9 - The outside air control handle; F. Fixed Glass Assembly; Install ONLY doors or fronts; G. Remote Controls, Wall Controls and Wall; have a; operate

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 9 Clear Space 3 ft (0.91 m) in front of appliance D. Clear Space WARNING! DO NOT place combustible objects in front of the fireplace or block louvers. High tempera- tures may start a fire. See Figure 2.2. Avoid placing candles and other heat-...

Page 10 - battery life, remove them when using the transformer.; LIGHTING INSTRUCTIONS; FOR YOUR SAFETY READ BEFORE LIGHTING; WARNING RISK OF FIRE; NATURAL GAS

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 0 J. Lighting Instructions (IPI) • For normal use, activate/deactivate your fireplace with the wall switch or remote control. • The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong...

Page 11 - Initial Break-in Procedure; Open windows for air circulation during fireplace; K. After Fireplace is Lit; ISSUE; L. Flame Adjustment Control; LO

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • Turn the fireplace off and allow it to completely cool. • Remove fixed glass assembly. See Section 14.J. • Clean fixed glass assembly. See Se...

Page 12 - Glass Cleaning; CAUTION! Handle fixed glass assembly with care.; DO NOT; Maintenance and Service; The fireplace should be; Remote Control

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 2 Glass Cleaning Frequency: Seasonally By: Homeowner Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface. CAUTION! Handle fixed glass assembly with care. Glass is breakable. • Avoid striking, scratching or sla...

Page 13 - Burner Ignition and Operation; Control Compartment and Firebox Top; Firebox; Technician; Gasket Seal and Glass Assembly Inspection

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 Burner Ignition and Operation Frequency: Annually By: Qualified Service Technician Tools needed: Protective gloves, vacuum cleaner, whisk broom, flashlight, voltmeter, indexed drill bit set, and a manom- eter. • Verify burner is properly secu...

Page 14 - A. Typical Appliance System; drawn to scale. Actual product may vary from pictures in manual; Getting Started; Installer Guide

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 4 Noncombustible roof flashing maintains minimum clearance around pipe Ceiling Firestop on floor of attic Listed B-Vent Pipe Framing/Header (SECTION 5) Gas Line (SECTION 11) Framing Headed off in Ceiling Joists (SECTION 8) Mantel & Mantel...

Page 15 - Any such action may cause a fire hazard.

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 5 B. Design and Installation Considerations Heatilator B-type vent gas appliances are designed to operate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room.Installation MUST comply with lo...

Page 16 - Negative pressure

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 6 Recommended Location Marginal Location Location Not Recommended Recommended Location Multi-level Roofs Windward Leeward Location Not Recommended Figure 4.2 E. Negative Pressure WARNING! Asphyxiation Risk! Negative pressure can cause spillag...

Page 17 - Framing and Clearances; A. Selecting Appliance Location; individual design preference.; B. Constructing the Appliance Chase; type of building. These instructions are not substitutes for the

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 7 A A A C E B B 1/2 in. (13 mm) C 48 in. (1219 mm) max. Drywall D A B C D E in. 42 50-5/8 23-1/2 44 71-5/8 mm 1,067 1286 597 1118 1819 in. 48 55-1/4 23-1/2 50 78-1/4 mm 1,219 1403 597 1270 1988 Model # CB4236IR CB4842IR 5 Framing and Clearanc...

Page 18 - Maintain specified air space; must; Install appliance on hard metal or wood surfaces

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 8 0 in. C B A Note: All pipe clearance specifications are per vent manufacturer's installation instructions. 0 (Clearance to Standoffs) 30 in. (762 mm) clearance to ceiling 1/2 in. (13 mm) 1/2 in. (13 mm) Drywall 0 in. Per Vent Manufacturer’s...

Page 19 - D. Mantel and Wall Projections; Comply with all minimum clear-; Mantels; Mantel Legs or Wall Projections

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 9 1 in. (25 mm) min. to perpendicular wall A 3-1/2 in. (89 mm) min. from fireplace opening to perpendicular wall B Mantel Leg or Perpendicular Wall Top of Appliance Drywall A B Measured from top of hood (in inches) 3 4 5 6 7 8 9 10 11 12 13 1...

Page 20 - A. Vent Termination Minimum Clearances; Termination Locations

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 20 A. Vent Termination Minimum Clearances Gas, Wood or Fuel Oil Termination Cap B Gas Termination Cap ** A * * If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the ...

Page 21 - Vent Information and Diagrams; cause spillage, condensation and overheating.; B. Vent System Configuration; DO NOT

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 2 Minimum clearances are per vent manufacturer's specifications Metal plumber's strap secured to framing Vent supports are per vent manufacturer's specifications 12 ft (3.66 m) min. 60 ft (18.29 m) max. 45° Elbow 90° Elbow Offsets exceeding 4...

Page 22 - A. Pipe Clearances to Combustibles; space clearance; Vent Clearances and Framing; B. Wall and Ceiling Penetration Framing; C. Vertical Penetration Framing; allow loose materials or

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 22 A. Pipe Clearances to Combustibles Vent clearances are per vent manufacturer’s specifica- tions. The vent MUST be Listed B-Vent pipe. WARNING! Risk of Fire! MAINTAIN AIR space clearance to vent. DO NOT pack insulation or other combustibles...

Page 23 - Appliance Preparation; A. Install Outside Air Kit Damper Assembly; Wear protective gloves and safety glasses during installa-; Fumes or odor may result.; B. Gas and Electrical Connections; • Insulation backing or plastic; Nailing Tabs

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 2 The diagram shows how to properly position, level, and secure the appliance (see Figure 9.2). Nailing tabs are provided to secure the appliance to the framing members.• Bend out nailing tabs on each side. • Place the appliance into position...

Page 24 - Installing Vent Pipe; A. Assembly of Vent Sections; Assemble; B. Attach Vent to Firebox; C. Secure Vent Sections; Use vent run; D. Install Attic Insulation Shield

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 24 Tabs 10 Installing Vent Pipe A. Assembly of Vent Sections This B-Vent appliance requires 5 in. B-vent double-wall pipe. Follow the pipe manufacturer’s installation guide- lines when installing the unit. This will ensure proper operation an...

Page 25 - Gas Information; Gas Pressure; • If substituting for these components, please consult

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 25 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualified service technician using Hearth & Home Technologies specified and approved parts. C. Gas Connection • Refer ...

Page 26 - B. Intellifire Ignition System Wiring; C. Optional Accessories Requirements; WARNING! Risk of Shock or Explosion! DO NOT; Electrical Information; D. Electrical Service and Repair

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 26 B. Intellifire Ignition System Wiring • Wire the appliance junction box to 0 VAC for proper operation of the appliance. WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect...

Page 27 - wire; E. Junction Box Installation; INSIDE

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 27 F. Wall Switch Installation for Fan (Optional) If the box is being wired to a wall mounted switch for use with a fan, see Figure 2.:• The power supply for the appliance must be brought into a switch box. • The power can then be supplied fr...

Page 28 - Finishing; A. Mantel and Wall Projections; ances as specified. Framing closer than the minimums; minimum clearances to combustibles as specified in this

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 28 Measured from top of hood (in inches) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 5 5-1/2 6-1/4 7 7-3/4 8-1/2 9-1/4 10 10-3/4 11-1/2 12-1/4 13 13-3/4 14-1/2 15-1/4 16 30 in. minimum to ceiling 1 in. (25 mm) min. to perpendicular wall A 3-1/2 ...

Page 29 - Contact your dealer for a list of ap-; G. Place the Rockwool; E. Install the Refractory; Appliance Setup

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 29 A. Remove Glass Assembly See Section J. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the firebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the firebox or under...

Page 30 - H. Install the Log Assembly; Handle fixed glass; Removing Glass Assembly

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 0 Latches (both bottom and top) Glass Assembly Figure 14.8 Fixed Glass Assembly H. Install the Log Assembly • Base logs have been permanently mounted on the grate assembly and should not be moved. See Figure 4.5. Figure 14.7 Placing Right Top...

Page 31 - M. Air Shutter Setting; If sooting occurs, provide more air by opening; K. Install Louvers and Trim; Closed

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 M. Air Shutter Setting Air shutter settings should be adjusted by a qualified installer at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shut- ter for longer vertical runs.• It takes...

Page 32 - Troubleshooting; A. Intellifire Ignition System; Symptom

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 2 15 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service technician in ...

Page 34 - Reference Materials; A. Appliance Dimension Diagram

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 4 16 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5. Figure 16.1 Appliance Dimensions 38-1/4 in. (972 mm) B 1-1/2...

Page 35 - B. Service Parts List

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 5 B. Service Parts List Service Parts 06/09 Service Parts Diagram Part number list on following page. Log Set Assembly CB4236IR Caliber Gas Fireplace 22 21 20 19 10 12 13 14 17 18 16 15 11 8 7 9 6 3 1 2 4 5 Beginning Manufacturing Date: Jan 2...

Page 38 - C. Optional Components

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 8 C. Optional Components Contact your dealer for a complete listing of optional components. Refractory Kit WTBC36DB - For 36 in. BV WTBC42DB - For 42 in. BV Arts & Crafts Faux Front FFCAC Modernist Faux Front FFCM Jamestown Faux Front FFC...

Page 40 - D. Contact Information; For the location of your nearest Heatilator dealer,; DO NOT DISCARD THIS MANUAL; NOTICE

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 40 D. Contact Information Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatilator.com. - NOTES - ___________________________________________________...