Page 3 - Table of Contents
Table of Contents HiZVYnGZhi################################################# (.8Vgg^V\Z####################################################### )%8gdhhHa^YZIVWaZ###################################### )%8dbedjcYHa^YZ########################################## )%IddaEdhi################################...
Page 4 - INTRODUCTION; Foreword
"'" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa INTRODUCTION Foreword LZ VgZ egdjY id d[[Zg i]Z BdYZa <),.& &' m(.AVg\Z8dbWdAVi]Z$B^aa#I]^hbVX]^cZ^heVgid[ V \gdl^c\ <g^ooan [Vb^an d[ [^cZ bZiValdg`^c\bVX]^cZgn# L]Zc jhZY VXXdgY^c\ id i]Z \j^YZ"a^cZh hZi [dgi] ^c i]^h bVcjVa! ...
Page 5 - Identification
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "(" Identification Figure 1. BdYZa<),.&^YZci^[^XVi^dc# 6 7 ; A. B^aa9g^kZHnhiZb8dkZg B. B^aaBdidgAdX` C. 8dajbcAdX` D. =ZVY:aZkVi^dc8gVc` E. B^aaBdidgDC$D;;9^gZXi^dcHl^iX]Zh F. He^cYaZ8Ve G. B^aaFj^aaAdX` H. ;^cZ9dlc[ZZY@cdW I. B^aaFj^aaHe^cYa...
Page 6 - Machine Data Sheet
")" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G4791 12" X 39" LARGE COMBO LATHE/MILL Product Dimensions: Weight............................................................
Page 9 - Safety Instructions for Machinery
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "," Safety Instructions for Machinery !,7!93 53% (%!2).' 02/4%#4)/. 7(%. /0%2!4).' -!#().%29 BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci]ZVg^c\adhh# 7%!2 02/0%2 !00!2%, 9D CDI lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h!dg _ZlZagn i]Vi XVc XViX] ^c bdk^c\ eVgih#...
Page 11 - Additional Safety Instructions For Mills
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "." Additional Safety Instructions For Mills 1. UNDERSTANDING CONTROLS. BV`Z hjgZ ndj jcYZghiVcY i]Z jhZ VcY deZgVi^dcd[VaaXdcigdah# 2. SAFETY ACCESSORIES. 6alVnh jhZ V X]^e\jVgY^cVYY^i^dcidndjghV[Zin\aVhhZhdg jhZ V [VXZ h]^ZaY l]Zc b^aa^c\ id gZYjXZ...
Page 12 - Additional Safety Instructions for Lathes
"&%" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Additional Safety Instructions for Lathes No list of safety guidelines can be complete. Every shop environment is different. Always con-sider safety first, as it applies to your individual working conditions. Use this and other machin-ery wi...
Page 13 - Extension Cords; SECTION 2: CIRCUIT REQUIREMENTS; Power Connection Device
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "&&" 220V Operation Full Load Amperage Draw I]^h bVX]^cZ YgVlh i]Z [daadl^c\ Vbeh jcYZgbVm^bjbadVY/ B^aaBdidg6be9gVl############################ *#*6behAVi]ZBdidg6be9gVl######################## ,#*6beh Power Supply Circuit Requirements Ndj BJ...
Page 14 - Setup Safety; Items Needed for; Unpacking; NOTICE
"&'" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Wear safety glasses dur-ing the entire setup pro-cess! This machine presents serious injury hazards to untrained users. Read through this entire manu-al to become familiar with the controls and opera-tions before starting the machine! Setup ...
Page 15 - Inventory
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "&(" Inventory I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed"cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed"cZcihdjiid^ckZcidgni]Zb# Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging mat...
Page 16 - Floor Load; Placement Location; Site Considerations; Clean Up
"&)" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Floor Load GZ[Zg id i]Z Machine Data Sheet dc Page 4 [dg i]Z lZ^\]i VcY [ddieg^ci heZX^[^XVi^dch d[ ndjgbVX]^cZ# HdbZ gZh^YZci^Va [addgh bVn gZfj^gZVYY^i^dcVa gZ^c[dgXZbZci id hjeedgi Wdi] i]ZbVX]^cZVcYdeZgVidg# Placement Location 8dch^YZg Z...
Page 17 - Assembly
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "&*" Placement & Assembly The Model G4791 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment rated for at least 2000 lbs. to move the shipping crate an...
Page 18 - Bolting to Concrete Floors
"&+" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Mounting to Shop Floor 7. JhZ V &.bb lgZcX] id jcWdai i]Z bVX]^cZ [gdbi]Zh]^ee^c\eVaaZi!i]ZcViiVX]i]Za^[i^c\higVehidi]ZedlZga^[i^c\Zfj^ebZci# 8. L^i]Vhh^hiVcXZidWVaVcXZi]ZadVY!XVgZ[jaan a^[i i]Z bVX]^cZ VcY edh^i^dc ^i dkZg i]Z XVW^"...
Page 19 - Using Machine Mounts; Check Gearbox Oil; Test Run
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "&," Figure 11 #BVX]^cZbdjciZmVbeaZ# Using Machine Mounts Jh^c\bVX]^cZbdjcih!h]dlc^c Figure 11 !\^kZh i]ZVYkVciV\Zd[[VhiaZkZa^c\VcYk^WgVi^dcgZYjX"i^dc# I]Z aVg\Z h^oZ d[ i]Z [ddi eVYh Y^hig^WjiZhi]ZlZ^\]id[i]ZbVX]^cZidgZYjXZhigV^cdci]Z[addg# ...
Page 21 - Recommended
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "&." NOTICE Successfully complete all of the spindle break-in steps for both the lathe and mill to avoid rapid deterioration of the spindle bearings and other related parts. Spindle Break-In To perform the spindle break-in for this machine: 1. 9&...
Page 22 - SECTION 4: MILL OPERATIONS; Operation Safety; Mill Head
"'%" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa SECTION 4: MILL OPERATIONS NOTICE If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in thi...
Page 23 - Carriage
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "'&" H. Fine Downfeed Knob: GV^hZh dg adlZgh i]Z he^cYaZl^i]hadlWjibdgZegZX^hZXdcigda# I. Quill and Spindle: =daYh idda^c\ jh^c\ Vc BI(iVeZgVcYi]ZYgVlWVg# J. Downfeed Selector Knob: HZaZXih[^cZhe^c" YaZ Ydlc[ZZY ejh]ZY ^c dg XdVghZ he^cYaZYdl...
Page 24 - Table Movement; Head Movement; Rotating the Mill Head
"''" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Table Movement I]Z iVWaZ ]Vh ild eVi]h d[ bdkZbZci/ &Adc\^ijY^cVa M"6m^h XdcigdaaZY Wn i]Z XVgg^V\Z]VcYl]ZZa! VcY ' Xgdhh [ZZY N"Vm^h XdcigdaaZYWni]ZiVWaZ]VcYl]ZZahZZ Figure 16 # 8gdhh;ZZYN"6m^hdg>cDji Ad\^ijY^cVaM"6m^h dg...
Page 25 - Setting Mill Speed; Calculating Mill Spindle Speed; Configuring Mill V-Belts
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "'(" Setting Mill Speed I]ZgZ VgZ c^cZ b^aa he^cYaZ heZZYh VkV^aVWaZ WnXdc[^\jg^c\i]ZK"WZaihjcYZgi]Zb^aaYg^kZhnhiZbXdkZg# IdhZaZXii]ZXdggZXihe^cYaZheZZYGEB[dgndjgb^aa^c\ deZgVi^dc! ndj l^aa cZZY id/ & 9ZiZgb^cZi]Z he^cYaZ heZZY cZZYZY [dg ndj...
Page 26 - Example with HSS Cutting Tool
"')" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa 3. GZ[Zgidi]Zb^aahe^cYaZheZZYX]Vgi^c Figure 21 VWdkZid[^cYi]ZcZVgZhiheZZYhZii^c\id ndjgXVaXjaViZYheZZY# Note: This chart is also on the front of the machine. In most cases, the calculated spindle speed will be between the available speeds. Use y...
Page 27 - Quill Downfeed; Mill Tooling; Loading Tooling With Drawbar
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "'*" Quill Downfeed I]Z b^aa fj^aa Ydlc[ZZY ^h XdcigdaaZY Wn i]Z [^cZYdlc[ZZY `cdW dg i]Z XdVghZ Ydlc[ZZY aZkZghhZZ Figure 23 # I]Z X]d^XZ ^h bVYZ Wn bdk^c\ i]ZYdlc[ZZYhZaZXidg`cdW^cdgdji# To use the downfeed controls: 1. AddhZc i]Z fj^aa adX` dc i]Z...
Page 29 - SECTION 5: LATHE OPERATIONS; Lathe Head
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "'," SECTION 5: LATHE OPERATIONS NOTICE If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in th...
Page 30 - Tailstock
"'-" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa H. Change Gear Cabinet: 8dciV^chi]ZK"WZaih VcY ejaaZnh i]Vi gZ\jaViZ i]Z he^cYaZ heZZY!VcY i]Z X]Vc\Z \ZVgh i]Vi YZiZgb^cZ i]Zi]gZVY^c\[ZZYgViZ# I. Main Power ON Button: IjgchedlZg ON id i]ZbVX]^cZ# J. Main Power EMERGENCY Button: Ijgch edlZ...
Page 31 - Chuck or Faceplate; Mounting a Chuck or Faceplate
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "'." Mounting / Removing Chuck or Faceplate I]Z BdYZa <),.& aVi]Z$b^aa h]^eh l^i] V + ("_VlX]jX` ^chiVaaZY dc i]Z he^cYaZ! Wji Vahd ^cXajYZhVc-)"_VlX]jX`VcYVc-[VXZeaViZ#I]ZX]jX`hVcY [VXZeaViZ bdjci id i]Z he^cYaZ WVX` eaViZ ^ci]ZhVbZbV...
Page 33 - Mounting Workpiece in 3-Jaw Chuck
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "(&" Tools Needed Qty ("?Vl8]jX`@Zn############################################## &E^ZXZd[EanlddY############################################### & Mounting Workpiece in 3-Jaw Chuck 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. EaVXZVe^ZXZd[e...
Page 34 - Installing Jaws into 3-Jaw Chuck
"('" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Installing Jaws into 3-Jaw Chuck 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. I]dgdj\]an XaZVc YZWg^h VcY \g^bZ [gdb i]Z _VlhVcYX]jX`_Vl\j^YZh!i]ZcVeeanVi]^c[^abd[ajWg^XVciidi]ZbVi^c\hjg[VXZh# 3. :mVb^cZi]Z_VlhVcYi]ZX]jX`_Vl\j^YZh# :VX]^hhiVbeZYl^i]Vc...
Page 35 - Faceplate
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "((" 4. L^i] Vhh^hiVcXZ id ]daY i]Z ldg`e^ZXZ ^c eaVXZ!i^\]iZcZVX]_Vl^chbVaa^cXgZbZcih# 5. 6[iZg VY_jhi^c\ i]Z [^ghi _Vl! Xdci^cjZ i^\]i"Zc^c\ ^c deedh^c\ hZfjZcXZ! Vh h]dlc ^c Figure 34 !jci^ai]Zldg`e^ZXZ^h[^gbanhZXjgZ ^ci]ZYZh^gZYedh^i^dc# &...
Page 36 - Centers; Using a Dead Center in the Spindle
"()" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Centers I]Z BdYZa <),.& aVi]Z$b^aa ^cXajYZh Vc BI(YZVY XZciZg [dg i]Z iV^ahidX` fj^aa VcY Vc BI*YZVYXZciZg[dgi]ZaVi]Zhe^cYaZ# 6YZVYXZciZg^chiVaaZY^ci]ZiV^ahidX`fj^aa^hjhZYid hjeedgi hidX` i]Vi ^h idd adc\ id WZ hjeedgiZYWn i]Z X]jX` VadcZ...
Page 37 - Using a Dead Center in the Tailstock; Offsetting Tailstock
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "(*" Using a Dead Center in the Tailstock 1. ;ZZYi]ZiV^ahidX`fj^aadjiVeegdm^bViZan & ¿ ' ! i]Zci]dgdj\]anXaZVci]ZbVi^c\hjg[VXZhd[i]Zfj^aaVcYi]ZBI(YZVYXZciZg# Note: For stability and accuracy, the tailstock quill with the dead center mounted shoul...
Page 38 - Aligning Tailstock
"(+" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Aligning Tailstock I]Z iV^ahidX` Va^\cbZci l^i] i]Z ]ZVYhidX` lVhhZi Vi i]Z [VXidgn# =dlZkZg! lZ gZXdbbZcY i]Vindj iV`Z i]Z i^bZ id ZchjgZ i]Vi i]Z iV^ahidX` ^hVa^\cZYidndjgdlcYZh^gZYidaZgVcXZh# To align the tailstock: 1. JhZ V bVX]^c^hih egZX^h...
Page 39 - Drilling with
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "(," ·>[i]ZbVX]^cZYldg`e^ZXZ^h thinner Vii]Z iV^ahidX`ZcY!bdkZi]ZiV^ahidX` away [gdb i]ZdeZgVidg half i]ZY^hiVcXZd[i]Zbdjci d[iVeZghZZ Figure 43 # Note: Refer to Offsetting Tailstock on Page 35 for making adjustments to the tailstock position. Bdk...
Page 40 - Follow Rest
"(-" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Follow Rest I]Z [daadl gZhi ^h jhZY dc adc\ cVggdl hidX` id]Zae`ZZeYZ[aZXi^dcidVb^c^bjb#>ccdgbVajhZ!i]Z XjiiZg Veea^Zh egZhhjgZ id i]Z ldg`e^ZXZ# >ci]Z XVhZ d[ haZcYZg eVgih! i]ZgZ ^h V iZcYZcXn [dgi]Zldg`e^ZXZidYZ[aZXiVlVn[gdbi]ZXjiiZg#I]...
Page 41 - Steady Rest
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "(." Steady Rest I]Z hiZVYn gZhi ^h jhZY [dg i]Z hVbZ gZVhdch Vhi]Z [daadl gZhi VcY l]Zc hjeedgi ^h cZZYZY [dg Vldg`e^ZXZ i]Vi XVccdi WZ hjeedgiZY Wn V XZciZg^ci]ZiV^ahidX`#I]^h^hZheZX^VaanjhZ[jal]Zci]ZZcYd[Vadc\ldg`e^ZXZ^hidWZ[VXZY# Tools Needed Qty...
Page 43 - Tool Post
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa ")&" Tool Post I]Z BdYZa <),.& aVi]Z$b^aa ^h hjeea^ZY l^i] V)"lVn ijggZi idda edhi i]Vi h^ih dc ide d[ i]Z Xdb"edjcY ha^YZ VcY VXXZeih je id [djg & ¿ ' idda W^ih hZZ Figure 52 # 6 heg^c\ adVYZY XViX] ^h ^chiVaaZY WZadl i]Z idda...
Page 44 - Setting Lathe Speed; Calculating Correct Spindle Speed
")'" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Setting Lathe Speed Id hZi i]Z XdggZXi aVi]Z he^cYaZ heZZY [dg ndjgdeZgVi^dc! ndj l^aa cZZY id/ & 9ZiZgb^cZ i]Zhe^cYaZ heZZY GEB cZZYZY [dg ndjg ldg`e^ZXZbViZg^Va!VcY'Xdc[^\jgZi]ZaVi]ZK"WZaih[dgi]ZXVaXjaViZYhe^cYaZheZZY# Calculating Corr...
Page 45 - Configuring Lathe V-Belts
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa ")(" The V-belt, change gears, and pulleys represent a serious entanglement hazard when the lathe is running. Always have the change gear cabinet door closed and secure when the machine is connected to power. Figure 55. AVi]Zhe^cYaZheZZYX]Vgi# EB;@6&...
Page 46 - Example; Setting Feed Rate
"))" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Example >[ndjlVciidbV`ZV&Y^VbZiZggdj\]XjidcVcVajb^cjb ldg`e^ZXZ! jh^c\ Vc =HH Xjii^c\ idda!Ydi]Z[daadl^c\/ Step 1: :mVb^cZi]ZiVWaZ^c Figure 54 id[^cYi]Z gZXdbbZcYZY Xjii^c\ heZZY [dg i]Z deZgVi^dc ^h(*%H;B# Step 2 : (*%H;B[gdbX]Vgim)2&...
Page 47 - Feed Rate Change Lever
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa ")*" A. I]Z ild [ZZY gViZh·%#%%* >EG VcY %#%&%>EG·VgZ [dg edlZgZY XVgg^V\Z igVkZa ^c cdc"i]gZVY^c\deZgVi^dch# B. Ed^ci i]Z Vggdl d[ i]Z [ZZY gViZ gVc\Z aZkZgidi]Z 1/LO adlgVc\Zedh^i^dcl]Zcjh^c\ [ZZY gViZh dg i]gZVY hZii^c\h ^c i]^h Xdaj...
Page 48 - Configure Change Gears
")+" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa 4. 6ggVc\Zi]ZX]Vc\Z\ZVghVhgZfj^gZY#AZVkZ Veegdm^bViZan %#%%'¶%#%%( %#%*¶%#%-bbWVX`aVh]WZilZZci]Z\ZVgh# Note: Before you install or store the gears, thoroughly clean all components with a stiff brush and mild solvent, dry them, then brush a thin ...
Page 49 - Example of Setting Feed Rate
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa ")," Change Gear "B" or "C"a. AddhZc i]Z e^kdi Vgb ]Zm cji VcY hl^c\ i]Z B \ZVgVlVn[gdbi]Z A \ZVg# b. GZbdkZ i]Z Wdai ]daY^c\ i]Z B VcY C \ZVgh id i]Z e^kdi Vgb! i]Zc gZbdkZ i]ZVhhZbWan# Note: Be sure to retain the T-nut behind the pi...
Page 50 - Threading Controls; Thread Dial
")-" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Threading Controls I]Z ejgedhZ d[ i]^h hjWhZXi^dc ^h id dg^Zci ndjl^i]i]ZXdcigdahjhZYl]Zci]gZVY^c\VcY]dlidjhZi]Zi]gZVYY^Vadci]^hbVX]^cZ# Half-Nut Lever I]Z ]Va["cji aZkZg Zc\V\Zh i]Z XVgg^V\Z ]Va["cjil^i] i]Z gdiVi^c\ aZVYhXgZl! l]^X] bd...
Page 52 - SECTION 6: ACCESSORIES
"*%" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa SECTION 6: ACCESSORIES 688:HHDG>:H H8257—Primrose Armor Plate with Moly-D Machine and Way Oil 1 Quart I]^hhjeZg^dgbVX]^cZVcYlVnajWg^XVciegZkZcihhi^X` ha^e VcY X]ViiZg YjZ id Vci^"[g^Xi^dc XVeV"W^a^i^Zh gZhjai^c\ ^c \gZViZg egZX^h^dc b...
Page 55 - SECTION 7: MAINTENANCE; Schedule; Protecting
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "*(" SECTION 7: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person-al injury. Schedule ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ![daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn...
Page 56 - Lubrication; Daily Lubrication Procedures
"*)" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Lubrication Ndjg aVi]Z ]Vh cjbZgdjh bdk^c\ bZiVa"id"bZiVa XdciVXih i]Vi gZfj^gZ egdeZg ajWg^XVi^dc id ]Zae ZchjgZZ[[^X^ZciVcYadc\"aVhi^c\deZgVi^dc# Di]Zg i]Vc i]Z ajWg^XVi^dc ed^cih XdkZgZY ^c i]^h hZXi^dc! Vaa di]Zg WZVg^c\h VgZ ^ci...
Page 59 - Semi-Annual Lubrication
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "*," 2. L^eZ XaZVc i]Z VgZV VgdjcY i]Z [^aa eaj\ id egZkZci YZWg^h [gdb [Vaa^c\ ^cid i]Z gZhZgkd^gl]ZcVYY^c\d^ahZZ Figure 92 # NOTICE The lathe gearbox oil must be changed after the first three months of operation, then annually after that. 3. GZbdkZ...
Page 61 - Changing Lathe Gearbox Oil
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "*." Figure 98. B^aabdidgbdjcigVX`# B^aaBdidgBdjciGVX` 13. 8aZVcVlVnVcnYZWg^hdgWj^ai"je\g^bZ[gdb i]Z bdidg bdjci h]V[i VcY gVX`! i]Zc Wgjh]dcVXdVid[CA<>'\gZVhZidi]ZgVX`# 14. GZbdkZ i]Z i]gZZ hXgZlh hZXjg^c\ i]Z he^c" YaZ ejaaZn ZcY XVe!...
Page 62 - Tensioning
"+%" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Lathe V-Belt Tensioning I]Z aVi]Z K"WZai e^kdi Vgb WVaVcXZh i]Z iZch^dcWZilZZc i]Z bdidg K"WZai VcY i]Z he^cYaZ K"WZai#=dlZkZg! i]Z edh^i^dc d[ i]Z aVi]Z bdidg XVc WZX]Vc\ZYid[jgi]ZgVY_jhii]^hiZch^dc^c\# Tools Needed Qty LgZcX]&,...
Page 63 - Troubleshooting
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "+&" GZk^Zli]ZigdjWaZh]ddi^c\VcYegdXZYjgZh^ci]^hhZXi^dcid[^mdgVY_jhindjgbVX]^cZ^[VegdWaZbYZkZa"deh#>[ndjcZZYgZeaVXZbZcieVgihdgndjVgZjchjgZd[ndjggZeV^gh`^aah!i]Zc[ZZa[gZZidXVaadjgIZX]c^XVaHjeedgiVi*,%*)+".++(# SECTION 8: SERVICE Trouble...
Page 64 - Mill Operation
"+'" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Mill Operation Hnbeidb Edhh^WaZ8VjhZ Edhh^WaZHdaji^dc Iddaha^eh^cXdaaZi# &# 8daaZi^hcdi[jaanYgVlc^cidhe^cYaZiVeZg#'# Lgdc\h^oZXdaaZi#(# 9ZWg^hdcXdaaZidghe^cYaZbVi^c\hjg[VXZ# )# :mXZhh^kZYZei]d[Xji# &# Hcj\jeYgVlWVg#'# JhZXdggZXiXdaaZi[dg...
Page 65 - Lathe Operations
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Page 66 - Adjusting Gibs; Saddle and Table Gibs; Compound Gib
"+)" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Adjusting Gibs <^WhXdcigdai]ZbdkZbZciVXXjgVXnd[i]Zha^Y^c\XdbedcZcih·hVYYaZ! iVWaZ! XdbedjcY ha^YZ VcYiV^ahidX`# I]Z \^Wh VgZ ha^Y^c\ eaViZh i]Vi Z^i]Zg^cXgZVhZdgYZXgZVhZegZhhjgZdci]Zha^Y^c\hjg"[VXZhVgdjcYi]Zb# I]Z\dVad[\^WVY_jhibZci^hidgZ...
Page 67 - Tailstock Gib; Adjusting Table
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Page 68 - Replacing Shear
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Page 72 - Electrical Safety Instructions
",%" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\Zhidi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#HijYni]^hY^V\gVbXVgZ[jaan#>[ndjcdi^XZY^[[ZgZcXZhWZilZZcndjgbVX]^cZVcYi]ZhZl^g^c\Y^V\gVbh!XVaaIZX]c^XVaHjeedgiVi*,%...
Page 73 - Wiring Overview
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa ",&" READ ELECTRICAL SAFETY ON PAGE 70 ! Wiring Overview Mill Motor MillSwitch Electrical Box Main Power Switch Lathe Motor Lathe Switch 220 VAC 6-20 Plug (as recommended) Ground Hot Hot < B C D E F A B C D E F A L^g^c\9^V\gVb/ Page 73 L^g^c\9...
Page 74 - Electrical Component Wiring Diagrams
",'" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa READ ELECTRICAL SAFETY ON PAGE 70 ! '$I& +$I( &) )$I' &$A& *$A( &( ($A' & ' ( ) * Contactor Tengen CJX8-16 M& M' ' CD 8 C8 & * ON Lamp STOP * 220 VAC 6-15 Plug (as recommended) Ground Hot Hot Electrical Box Main P...
Page 76 - Mill Head Breakdown
",)" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa & ' ( ) * + , - . &% && &' &( &) &* &+ &, &- &. '% '& '' '( ') '* '+ ', '- '. (% (& (' (( () (* (+ (, (- (. )% )& )' )( )) )* )+ ), )- )-"& ). *% *& *' *( *) ** *+ *, *- *. ...
Page 77 - Mill Head Parts List
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa ",*" Mill Head Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P4791001 SPANNER NUT M30-1.5 46 P4791046 ROLLING BEARING 109 2 P4791002 BEVEL GEAR 46T 47 PR56M EXT RETAINING RING 45MM 3 P4791003 SPACER 48 P4791048 MILL SPINDLE 4 P8107 THRUS...
Page 78 - Downfeed Breakdown
",+" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Downfeed Breakdown &%& &%' &%( &%) &%* &%+ &%, &%- &%. &&% &&& &&' &&( &&) &&* &&+ &&, &&- &&. &'% &'& &'...
Page 79 - Mill Motor Breakdown
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa ",," Mill Motor Breakdown '%& '%' '%( '%) '%* '%*"& '%*"' '%*"( '%*") '%*"* '%*"+ '%+ '%, '%- '%. '&% '&& '&' '&( '&) '%- '%, REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P4791201 MOTOR PUL...
Page 80 - Tailstock Breakdown
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Page 81 - Bed Breakdown
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Page 82 - Bed Parts List
"-%" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Bed Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 401 P4791401 BED 451 P4791451 GEAR 60T 402 P4791402 TABLE 452 P4791452 HANDLE HUB 403 P4791403 TABLE GIB 453 P4791453 COMPRESSION SPRING .8 X 5 X 25 404 P4791404 LOCK PLUNGER 454 P4791...
Page 84 - Lathe Head Breakdown
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Page 85 - Lathe Head Parts List
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "-(" Lathe Head Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 572 P4791572 LATHE SWITCH ASSEMBLY 632 P4791632 SPANNER LOCK WASHER 572-1 P479174-1 ELECTRICAL BOX 633 P4791633 SPANNER NUT M50-1.5 572-2 P479174-2 SWITCH COVER 634 PN02M HEX NU...
Page 86 - Change Gear Box Breakdown
"-)" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Change Gear Box Breakdown ,%& ,%' ,%( ,%) ,%* ,%+ ,%, ,%- ,%. ,&% ,&& ,&' ,&( ,&) ,&* ,&+ ,&, ,&- ,&. ,'% ,'& ,'' ,'( ,') ,%( REF PART # DESCRIPTION REF PART # DESCRIPTION 701 P4791701 DOOR LAT...
Page 87 - Lathe Motor Breakdown
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Page 89 - Compound Slide Breakdown
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Page 90 - Accessories Breakdown
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Page 91 - Label Placement
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "-." .-% .-& .-' .-( .-) .-* .-+ .-, .-- .-. ..% ..& ..' ..( Label Placement Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on t...
Page 95 - WARRANTY AND RETURNS
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Page 96 - n4RUSTED0ROVENANDA'REAT6ALUE
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