Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................... 2 Manual Accuracy ........................................... 2Contact Info.................................................... 2Functional Overview ...................................... 2Identification ....................
Page 4 - INTRODUCTION; Contact Info; NOTICE
-2- Model G0505 (Mfg. since 4/04) INTRODUCTION We stand behind our machines. If you have any service questions, parts requests or general ques-tions about the machine, please call or write us at the location listed below. Grizzly Industrial, Inc. 1203 Lycoming Mall Circle Muncy, PA 17756 Phone: (570...
Page 5 - Identification
Model G0505 (Mfg. since 4/04) -3- Identification Figure 2. Model G0505 identification. Cutterhead Elevation Crank Depth of Cut Scale Return Rollers Infeed Extension Wing Outfeed Extension Wing Cutterhead & Motor Assembly Chip Deflector (Viewed from the rear of the machine.) Lifting Handle (1 of ...
Page 6 - Machine Data Sheet
-4- Model G0505 (Mfg. since 4/04) The information contained herein is deemed accurate as of 5/13/2018 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G0505 MACHIN...
Page 8 - Safety Instructions for Machinery
-6- Model G0505 (Mfg. since 4/04) Safety Instructions for Machinery For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended t...
Page 10 - Additional Safety Instructions for Planers
-8- Model G0505 (Mfg. since 4/04) Additional Safety Instructions for Planers 1. OWNER'S MANUAL. This machine pres- ents significant safety hazards to untrained users. Read and understand this entire manual before starting the planer. 2. KICKBACK. Be familiar with kickback. Kickback happens when the ...
Page 11 - SECTION 2: CIRCUIT REQUIREMENTS
Model G0505 (Mfg. since 4/04) -9- Figure 3. Typical 5-15 plug and receptacle. Grounding Prong Neutral Hot 5-15 PLUG GROUNDED 5-15 RECEPTACLE 110V Operation Full Load Amperage Draw This machine draws the following amps under maximum load: Amp Draw .............................................. 15 Amp...
Page 13 - Site Considerations
Model G0505 (Mfg. since 4/04) -11- Workbench Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbenches may require additional rein-forcement to support both the machine and workpiece. Placement Location Consider existing and anticipated needs,...
Page 15 - Assembly
Model G0505 (Mfg. since 4/04) -13- Assembly To assemble your planer: 1. Align the flat portion inside the crank bore with the flat portion on the elevation leadscrew, as shown in Figure 10, then place the crank onto the leadscrew. 2. Thread the M6-1 x 20 cap screw and lock washer through the crank a...
Page 16 - Test Run
-14- Model G0505 (Mfg. since 4/04) 5. Turn the machine OFF. 6. Remove the switch disabling key, as shown in Figure 12. Test Run Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) ...
Page 17 - SECTION 4: OPERATIONS; Reset Button
Model G0505 (Mfg. since 4/04) -15- Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. SECTION 4: OPERATIONS To reduce the risk of serious injury when u...
Page 20 - Cutting Problems
-18- Model G0505 (Mfg. since 4/04) Cutting Problems Below is a list of problematic workpiece character-istics you may encounter when planing with some possible reasons and solutions. • Chipped Grain Reason: Usually a result of cutting against the grain, planing lumber with knots or exces-sive amount...
Page 21 - Basic Operation
Model G0505 (Mfg. since 4/04) -19- Basic Operation To use the planer: 1. DISCONNECT PLANER FROM POWER! 2. Make sure you read and understand this entire manual before beginning the planing operation. 3. Put on safety glasses or a face shield. 4. If your workpiece does not have one flat face, use a jo...
Page 22 - SECTION 5: ACCESSORIES
-20- Model G0505 (Mfg. since 4/04) SECTION 5: ACCESSORIES ACCESSORIES G8983—Tilting Roller StandAdjusts from 26" to 44", 0º-45º. 150 lb. capacity.G8984—Single Roller StandAdjusts from 26 5 ⁄ 8 " to 45". 250 lb. capacity. G8985—5 Roller StandAdjusts from 26" to 44 5 ⁄ 8 ". 250...
Page 24 - SECTION 6: MAINTENANCE; Schedule
-22- Model G0505 (Mfg. since 4/04) SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructio...
Page 26 - Feed Rollers
-24- Model G0505 (Mfg. since 4/04) Feed Rollers The feed rollers rotate in bushing blocks that are spring loaded, as shown in Figure 27. The feed rollers ride up on the board while the springs maintain downward pressure. If chips or sawdust build up between the bracket and bushing block, the amount ...
Page 27 - Troubleshooting
Model G0505 (Mfg. since 4/04) -25- Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. SECTION 7: SERVICE...
Page 29 - Adjusting Knives
Model G0505 (Mfg. since 4/04) -27- Adjusting Knives The Model G0505 Planer is equipped with a two-knife cutterhead. The knives are locked in position by a knife gib with seven bolts that are angled to put pressure on the knives when they are tightened. Adjusting the height of the knives is a balanci...
Page 30 - Replacing Drive Belt
-28- Model G0505 (Mfg. since 4/04) Replacing Drive Belt The drive belt transfers power from the motor to the cutterhead, and is located on the right side of the planer. The belt is very durable, but eventually it may require replacement. Tools Needed Qty Hex Wrench 5mm .................................
Page 32 - Head Breakdown
-30- Model G0505 (Mfg. since 4/04) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27A 28 29 30 31 32 33 34 35 36 37 38 39 4040A 41 42 43 44 45 46 47 48 49 50 51 51-1 52 56 57 58 13-1 Head Breakdown SECTION 8: PARTS
Page 33 - Head Parts List
Model G0505 (Mfg. since 4/04) -31- Head Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0505001 WING NUT M5-.8 29 P0505029 FLAT WASHER 4MM 2 P0505002 THREADED STUD M5-.8 X 50 30 P0505030 PULLEY GUARD 3 P0505003 CHIP DEFLECTOR 31 P0505031 CHAIN GUARD 4 P0505004 SPONGE PIECE 32 P0505032 PH...
Page 34 - Motor Assembly Breakdown
-32- Model G0505 (Mfg. since 4/04) Motor Assembly Breakdown 100 100A 101 102 103 104 106 107 108 109 110 111 112 113 114 115 115A 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 130V2 131 132 133 134 135 136 137 138 140 142 145 146 148 149 151 152 153 154 155 156 157 158 119 145 161 160 ...
Page 35 - Motor Assembly Parts List
Model G0505 (Mfg. since 4/04) -33- Motor Assembly Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 100 P0505100 MOTOR ASSY W/KEYWAY V1.12.02 128 P0505128 EXT RETAINING RING 15MM 100A P0505100A MOTOR ASSY NO KEYWAY V2.07.04 129 P0505129 BALL BEARING 6002ZZ 101 P0505101 MOTOR CASING 130 P05051...
Page 36 - Base Breakdown
-34- Model G0505 (Mfg. since 4/04) Base Breakdown 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 229 230 231 232 233 234 234A 235 236 237 238 239 228 REF PART # DESCRIPTION REF PART # DESCRIPTION 200 P0505200 BASE ASSEMBLY 221 P0505221...
Page 37 - WARRANTY CARD
C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...
Page 39 - WARRANTY AND RETURNS
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main...
