Grizzly Industrial G0505 - Manuals

-4- Model G0505 (Mfg. since 4/04) The information contained herein is deemed accurate as of 5/13/2018 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G0505 MACHIN...

-6- Model G0505 (Mfg. since 4/04) Safety Instructions for Machinery For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended t...

-8- Model G0505 (Mfg. since 4/04) Additional Safety Instructions for Planers 1. OWNER'S MANUAL. This machine pres- ents significant safety hazards to untrained users. Read and understand this entire manual before starting the planer. 2. KICKBACK. Be familiar with kickback. Kickback happens when the ...

Model G0505 (Mfg. since 4/04) -9- Figure 3. Typical 5-15 plug and receptacle. Grounding Prong Neutral Hot 5-15 PLUG GROUNDED 5-15 RECEPTACLE 110V Operation Full Load Amperage Draw This machine draws the following amps under maximum load: Amp Draw .............................................. 15 Amp...

Model G0505 (Mfg. since 4/04) -11- Workbench Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbenches may require additional rein-forcement to support both the machine and workpiece. Placement Location Consider existing and anticipated needs,...

Model G0505 (Mfg. since 4/04) -13- Assembly To assemble your planer: 1. Align the flat portion inside the crank bore with the flat portion on the elevation leadscrew, as shown in Figure 10, then place the crank onto the leadscrew. 2. Thread the M6-1 x 20 cap screw and lock washer through the crank a...

-14- Model G0505 (Mfg. since 4/04) 5. Turn the machine OFF. 6. Remove the switch disabling key, as shown in Figure 12. Test Run Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) ...

Model G0505 (Mfg. since 4/04) -15- Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. SECTION 4: OPERATIONS To reduce the risk of serious injury when u...

-18- Model G0505 (Mfg. since 4/04) Cutting Problems Below is a list of problematic workpiece character-istics you may encounter when planing with some possible reasons and solutions. • Chipped Grain Reason: Usually a result of cutting against the grain, planing lumber with knots or exces-sive amount...

Model G0505 (Mfg. since 4/04) -19- Basic Operation To use the planer: 1. DISCONNECT PLANER FROM POWER! 2. Make sure you read and understand this entire manual before beginning the planing operation. 3. Put on safety glasses or a face shield. 4. If your workpiece does not have one flat face, use a jo...

-20- Model G0505 (Mfg. since 4/04) SECTION 5: ACCESSORIES ACCESSORIES G8983—Tilting Roller StandAdjusts from 26" to 44", 0º-45º. 150 lb. capacity.G8984—Single Roller StandAdjusts from 26 5 ⁄ 8 " to 45". 250 lb. capacity. G8985—5 Roller StandAdjusts from 26" to 44 5 ⁄ 8 ". 250...

-22- Model G0505 (Mfg. since 4/04) SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructio...

-24- Model G0505 (Mfg. since 4/04) Feed Rollers The feed rollers rotate in bushing blocks that are spring loaded, as shown in Figure 27. The feed rollers ride up on the board while the springs maintain downward pressure. If chips or sawdust build up between the bracket and bushing block, the amount ...

Model G0505 (Mfg. since 4/04) -25- Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. SECTION 7: SERVICE...

Model G0505 (Mfg. since 4/04) -27- Adjusting Knives The Model G0505 Planer is equipped with a two-knife cutterhead. The knives are locked in position by a knife gib with seven bolts that are angled to put pressure on the knives when they are tightened. Adjusting the height of the knives is a balanci...

-28- Model G0505 (Mfg. since 4/04) Replacing Drive Belt The drive belt transfers power from the motor to the cutterhead, and is located on the right side of the planer. The belt is very durable, but eventually it may require replacement. Tools Needed Qty Hex Wrench 5mm .................................

-30- Model G0505 (Mfg. since 4/04) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27A 28 29 30 31 32 33 34 35 36 37 38 39 4040A 41 42 43 44 45 46 47 48 49 50 51 51-1 52 56 57 58 13-1 Head Breakdown SECTION 8: PARTS

Model G0505 (Mfg. since 4/04) -31- Head Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0505001 WING NUT M5-.8 29 P0505029 FLAT WASHER 4MM 2 P0505002 THREADED STUD M5-.8 X 50 30 P0505030 PULLEY GUARD 3 P0505003 CHIP DEFLECTOR 31 P0505031 CHAIN GUARD 4 P0505004 SPONGE PIECE 32 P0505032 PH...

-32- Model G0505 (Mfg. since 4/04) Motor Assembly Breakdown 100 100A 101 102 103 104 106 107 108 109 110 111 112 113 114 115 115A 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 130V2 131 132 133 134 135 136 137 138 140 142 145 146 148 149 151 152 153 154 155 156 157 158 119 145 161 160 ...

Model G0505 (Mfg. since 4/04) -33- Motor Assembly Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 100 P0505100 MOTOR ASSY W/KEYWAY V1.12.02 128 P0505128 EXT RETAINING RING 15MM 100A P0505100A MOTOR ASSY NO KEYWAY V2.07.04 129 P0505129 BALL BEARING 6002ZZ 101 P0505101 MOTOR CASING 130 P05051...

-34- Model G0505 (Mfg. since 4/04) Base Breakdown 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 229 230 231 232 233 234 234A 235 236 237 238 239 228 REF PART # DESCRIPTION REF PART # DESCRIPTION 200 P0505200 BASE ASSEMBLY 221 P0505221...

C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...

WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main...

-5- SECTION 2: INTRODUCTION Grizzly Industrial, Inc. is proud to offer the ModelG0505 12 1 ⁄ 2 " Portable Planer. This planer is a part of Grizzly’s growing family of fine machinery.When used according to the guidelines describedin this manual, you can expect years of trouble-free, enjoyable ope...

-6- Grounding This tool is equipped with an electric cord havingan equipment grounding conductor. Improperconnections of the electrical-grounding conductorcan result in the risk of electric shock. The con-ductor with green or green and yellow stripedinsulation is the electrical grounding conductor. ...

-7- SECTION 4: IDENTIFICATION Controls & Features To help you understand the set up and operationinstructions, become familiar with the basic fea-tures of your new planer. Please match up the list below with the letters in Figures 1 and 2 to identify the planer controls and features. A. Return R...

G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -8- SECTION 5: SET UP Unpacking The Model G0505 is shipped from the manufac-turer in a carefully packed carton. If you discoverthe machine is damaged after you have signed fordelivery, and the truck and driver are gone, youwill need to file a frei...

G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -9- 5mm 10mm15mm20mm25mm30mm35mm40mm45mm50mm55mm60mm65mm70mm75mm Washer Lock Washer Hex Nut Wing Nut Phillips HeadSheetMetalScrew Setscrew Phillips Head Screw ThumbScrew Slotted Screw CountersunkPhillipsHead Screw Cap Screw Carriage Bolt Hex Head ...

G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -11- Mounting to Bench The planer can be directly mounted to a bench ortable top, or to a Shop Fox ® Deluxe Tool Table for increased stability during planing. To mount the planer: 1. Determine the correct length of hex boltsneeded to mount the pla...

G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -12- Chip Deflector Figure 5. Chip deflector mounting studs. Mounting Studs Once assembly is complete, you are ready to testrun the machine. Test Run DO NOT attempt to investigate or adjust themachine while it is running. Wait until themachine is ...

G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -13- Using this machine pro-duces sawdust that maycause short and long-term respiratory illness.Always wear a dust maskwhen operating thisplaner! SECTION 6: OPERATIONS Failure to disconnectpower when working onmachine may cause themachine to accid...

G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -14- Depth Of Cut The planing depth is controlled by the crank han-dle on top of the planer. Turning the handle clock-wise raises the cutterhead and turning it counter-clockwise lowers the cutterhead. See Figure 7. Depth-of-cut is read directly fr...

G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -15- Figure 8. Common hardwood shear strengths. The species of wood, as well as its condition, hasa dramatic effect on the depth of cut the planercan effectively take with each pass. The harderthe wood (as illustrated by its shear strength), thesh...

G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -17- SECTION 7: MAINTENANCE Disconnect power fromthe machine when per-forming any mainte-nance. Failure to do thismay result in serious per-sonal injury. ! Regular periodic maintenance on your ModelG0505 Planer will ensure its optimum perfor-mance...

G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -19- Feed Rollers The feed rollers rotate in bushing blocks that arespring loaded. The feed rollers ride up on theboard so that the roller pressure is maintained. Ifchips or sawdust build up between the bracketand bushing block, the amount of roll...

G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -20- SECTION 8: SERVICE ADJUSTMENTS Disconnect power fromthe machine when per-forming any serviceadjustments. Failure todo this may result in seri-ous personal injury. ! Figure 14. Aligning extension wings. Extension Wings Your planer is equipped ...

G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -22- The following pages contain general machinedata, parts diagrams/lists and Warranty/Returninformation for your Model G0505 12 1 / 2 " Portable Planer. If you need parts or help in assembling yourmachine, or if you need operational informat...

G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -30- Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,negligence, accidents, re...

CUT ALONG DOTTED LINE 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickn...

Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website Today And Discover Why Grizzly ® Is The Industry Leader! Call Today For A FREE Full Color Catalog