Grizzly Industrial G1021X2 - Manuals

-4- G1021X2/G1021Z (Mfd. Since 11/20) Controls & Components Refer to Figures 1–3 and the following descrip- tions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe w...

G1021X2/G1021Z (Mfd. Since 11/20) -5- Internal Components Like all machinery there is potential danger when operating this machine. Accidents are fre- quently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury....

-6- G1021X2/G1021Z (Mfd. Since 11/20) The information contained herein is deemed accurate as of 4/12/2021 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3 Model G1021X2 ...

-10- G1021X2/G1021Z (Mfd. Since 11/20) ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and alway...

-12- G1021X2/G1021Z (Mfd. Since 11/20) Additional Safety for Planers Amputation, serious cuts, entanglement, or death can occur from contact with rotating cutterhead or other moving parts! Flying chips can cause eye injuries or blindness. Workpieces or knives thrown by cutterhead can strike nearby o...

G1021X2/G1021Z (Mfd. Since 11/20) -13- SECTION 2: POWER SUPPLY Availability Before installing the machine, consider the avail-ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimi...

-14- G1021X2/G1021Z (Mfd. Since 11/20) Grounding Instructions This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current. The power cord and plug specified under “Circuit...

-16- G1021X2/G1021Z (Mfd. Since 11/20) NOTICE If you cannot find an item on this list, care- fully check around /inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. Inventory The following is a lis...

G1021X2/G1021Z (Mfd. Since 11/20) -17- T23692—Orange Power DegreaserA great product for removing the waxy ship-ping grease from the non-painted parts of the machine during clean up. Figure 9. T23692 Orange Power Degreaser. The unpainted surfaces of your machine are coated with a heavy-duty rust prev...

-18- G1021X2/G1021Z (Mfd. Since 11/20) Site Considerations Weight Load Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the h...

G1021X2/G1021Z (Mfd. Since 11/20) -19- Lifting & Placing HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine. Figu...

-20- G1021X2/G1021Z (Mfd. Since 11/20) 8. Attach dust port to planer with (6) M6-1 x 12 flange bolts (see Figure 14). Figure 14. Dust port installed. x 6 Dust Collection This machine creates a lot of wood chips / dust during operation. Breathing airborne dust on a regular basis can result in perma- ...

-22- G1021X2/G1021Z (Mfd. Since 11/20) To test run machine: 1. Clear all setup tools and loose objects away from machine. 2. Push STOP button in. 3. Connect machine to power supply. 4. Twist STOP button clockwise until it springs out (see Figure 18). This resets the switch so the machine can start. ...

G1021X2/G1021Z (Mfd. Since 11/20) -23- SECTION 4: OPERATIONS If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books /magazines or get formal training before beginning any proj- ects. Regardless of the content i...

-24- G1021X2/G1021Z (Mfd. Since 11/20) Workpiece Inspection Some workpieces are not safe to use or may require modification before they are. Before cut- ting, inspect all workpieces for the following: • Material Type: This machine is only intend-ed for workpieces of natural wood fiber Attempting to ...

G1021X2/G1021Z (Mfd. Since 11/20) -25- Planing Tips Cutting Problems • Inspect your lumber for twisting or cupping, and surface one face on a jointer if necessary before planing workpiece. • Scrape off all glue when planing glued-up panels. Dried glue can quickly dull knives/inserts. • DO NOT plane ...

-26- G1021X2/G1021Z (Mfd. Since 11/20) Depth of Cut Figure 20. Location of depth-of-cut controls (G1021X2 shown). Depth-of-Cut Indicator & Scale Table Elevation Handwheel Pitch & Glue Build-up Problem: Glue and resin buildup on the rollers and cutterhead will cause overheating by decreas-ing...

G1021X2/G1021Z (Mfd. Since 11/20) -27- Bed Roller Height Bed Roller Height Range ..............0.002"–0.020" The correct height of the bed rollers will vary, depending on the type of material you intend to plane. However, as a general rule, keep the bed roller height within 0.002"–0.020&...

G1021X2/G1021Z (Mfd. Since 11/20) -31- Rotating /Replacing Cutterhead Inserts (G1021X2) Figure 29. Insert rotating sequence. The helical cutterhead is equipped with indexable carbide inserts that can be rotated to reveal any one of their four cutting edges. If one edge of the insert becomes dull or ...

-32- G1021X2/G1021Z (Mfd. Since 11/20) SECTION 5: ACCESSORIES ACCESSORIES order online at www.grizzly.com or call 1-800-523-4777 Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories r...

G1021X2/G1021Z (Mfd. Since 11/20) -33- order online at www.grizzly.com or call 1-800-523-4777 Figure 34. Grizzly planer blades. For G1021Z: G6701—HSS Replacement Knives, Set of 3These M-2 HSS planer knife sets are hardened and tempered to 62–64 Rockwell and balanced to within 1 gram. H4978—Deluxe Ea...

G1021X2/G1021Z (Mfd. Since 11/20) -35- SECTION 6: MAINTENANCE To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specifi...

-36- G1021X2/G1021Z (Mfd. Since 11/20) Feed Roller Bushings Oil Type ................ SB1365 or ISO-68 EquivalentOil Amount ...........................................2–3 DropsFrequency ................ Every 8 Hours of Operation The infeed and outfeed rollers rotate inside bush-ing blocks on both e...

G1021X2/G1021Z (Mfd. Since 11/20) -37- Drive Chain & Sprockets Grease Type ............... T26419 Synthetic GreaseFrequency ............ Every 160 Hours of Operation The infeed and outfeed rollers receive the trans-ferred power from the cutterhead through the drive chain system on the right side...

-38- G1021X2/G1021Z (Mfd. Since 11/20) Review the troubleshooting procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather the serial number and manufacture date of your mach...

G1021X2/G1021Z (Mfd. Since 11/20) -39- Symptom Possible Cause Possible Solution Machine has vibration or noisy operation. 1. Motor or component loose. 2. V-belt(s) worn,loose, or slapping cover. 3. Pulley loose. 4. Bed rollers protruding unevenly.5. Plastic chip deflector hitting knives. 6. Motor fa...

-42- G1021X2/G1021Z (Mfd. Since 11/20) 4. If V-belts need to be replaced, raise motor to release belt tension (see next step for instruc-tions), roll them off pulleys, then replace with a matched set of 3. 5. To adjust V-belt tension, loosen top motor mount hex nut (see Figure 51 on Page 41), then a...

G1021X2/G1021Z (Mfd. Since 11/20) -43- Feed Rollers & Chip Breaker Heights Using a Rotacator Items Needed Qty Phillips Screwdriver #2 ...................................... 1Hex Wrenches 3mm, 5mm ..........................1 Ea. Wrench or Socket 10mm .............................1 Ea.Rotacator (s...

G1021X2/G1021Z (Mfd. Since 11/20) -45- Using Wood Blocks Items Needed Qty Phillips Screwdriver #2 ...................................... 1Hex Wrench 3mm, 5mm .................................... 1 Wrench or Socket 10mm ................................... 12x4 6' Long ...................................

G1021X2/G1021Z (Mfd. Since 11/20) -49- Adjusting Table Parallelism Maximum Allowable Tolerances:Cutterhead/Table Side-to-Side .................. 0.002"Head Casting/Table Front/Back ................ 0.020" Table parallelism is critical to the operation of the machine. As such, it is essential...

G1021X2/G1021Z (Mfd. Since 11/20) -51- SHOCK HAZARD. Working on wiring that is con-nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine befo...

G1021X2/G1021Z (Mfd. Since 11/20) -55- READ ELECTRICAL SAFETY ON PAGE 51! G1021Z Electrical Components Figure 73. G1021Z motor junction box. Figure 72. G1021Z magnetic switch with cover removed.

G1021X2 15" Planer w/Spiral Cutterhead 14 ��� ��� ��� ��� ��� ��� �� ��� ��� ��� �� ��� ��� ��� ��� �� �� ��� � � �� ��� ��� ��� ��� ��� ��� ��� ��� ��� �� �� ��� ��� ��� ����� ����� ����� ����� ����� ���� ���� ���� ���� ����� ���� ���� ��� ��� ��� ��� Stand and Motor Breakdown

G1021X2 15" Planer w/Spiral Cutterhead 15 REF PART # DESCRIPTION REF PART # DESCRIPTION 5 PFB01M FLANGE BOLT M6-1 X 12 149-1 P1021X2149-1 FAN COVER 12 P1021X2012 STUD 5/8" 149-2 P1021X2149-2 FAN 16 PS20M PHLP HD SCR M5-.8 X 15 149-3 P1021X2149-3 S CAP 600M 125V 1-1/2 X 3-1/8 23 PN08M HEX NUT...

G1021X2 15" Planer w/Spiral Cutterhead 16 Labels Breakdown Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that ...