Graco 3A0416C- User Manual

Page 2 - Warnings; WARNING; ELECTRIC SHOCK HAZARD; stop operation immediately.; TOXIC FLUID OR FUMES HAZARD

2 3A0416C Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equip-ment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer ...

Page 3 - PRESSURIZED EQUIPMENT HAZARD; Pressure Relief Procedure; EQUIPMENT MISUSE HAZARD; Technical Data

3A0416C 3 PRESSURIZED EQUIPMENT HAZARD Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow the Pressure Relief Procedure before cleaning, checking, or servicing equipment. • Tighten all fluid connections before operating the eq...

Page 4 - Models; PERSONAL PROTECTIVE EQUIPMENT; Protective eyewear, and hearing protection.; CALIFORNIA PROPOSITION 65

Models 4 3A0416C Models PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equip...

Page 5 - Component Identification; Canister cannot be refilled.

Component Identification 3A0416C 5 Component Identification A PlugB Lubrication Canister NOTE: Canister cannot be refilled. C † Drive Unit (Includes gear motor and circuit board) D LED function displayE † Cover F † Cable with plug † Reusable parts A B C D E F

Page 6 - Pin Assignment; Pin; brown

Component Identification 6 3A0416C Pin Assignment Pressure Relief Procedure 1. Cover lubrication point (A) and lubricator (B) with a heavy rag to absorb any fluid that may leak out while loosening the adapter. 2. Carefully unscrew support adapter (D) from the lubrication point (A). A Lubrication Poi...

Page 7 - Wiring Diagrams; PLC Connection - One Output Signal; NOTICE

Component Identification 3A0416C 7 Wiring Diagrams PLC Connection - One Output Signal NOTICE Incorrect connection of the lubrication unit could destroy electronics.

Page 8 - PLC Connection - Two Output Signals

Component Identification 8 3A0416C PLC Connection - Two Output Signals

Page 9 - PLC Connection - Three Output Signals

Component Identification 3A0416C 9 PLC Connection - Three Output Signals

Page 10 - Installation and Setup; YES; Checking the Counter Pressure

Installation and Setup 10 3A0416C Installation and Setup Determining Correct Mounting Method NOTE: • Direct mounting should be used for lubrica-tion points that are easily accessible. • Remote mounting is recommended if you answer YES to any of the questions below. 1. Is the ambient temperature at t...

Page 11 - no more than 5 seconds; pressure relief procedure

Installation and Setup 3A0416C 11 A pressure manometer is a simple device that measures pressure output. To build a pressure manometer you need a pressure gage ( aa ), tee fitting ( bb ) and stop valve ( cc ). F IG . 1 shows a correctly assembled pressure manometer, connected to the lubricator and a...

Page 12 - Circuit Board Settings; Function Display; LED

Installation and Setup 12 3A0416C Circuit Board Settings Function Display Red and green LED’s (Light Emitting Diodes) are on the circuit board and visible through the transparent cover. The following signals about operating conditions/malfunctions are displayed by these LED’s for the user: A LED Red...

Page 14 - Selecting Mounting Location; Installation Guidelines; Install one lubricator per lubrication point.; Direct Mounting Installation; Refer to F; . 4 for examples of correct and; Correct

Installation and Setup 14 3A0416C Selecting Mounting Location Installation Guidelines • Before installing the lubricator, the lubrica-tion points and any extensions must be adequately pre-lubricated with the same lubricant contained in the lubricator. A 400 gram lubricant cartridge for grease guns i...

Page 15 - Remote Mounting Installations; . 7 for examples of correct; Grease Lubrication with Tube; E Nylon tube

Installation and Setup 3A0416C 15 Remote Mounting Installations Refer to F IG . 5 - F IG . 7 for examples of correct remote mounting installations. • Remote installations require a grease line. Graco recommends using a 5/16 inch flexi-ble hose. • Select a position for the lubricator that is easy to ...

Page 17 - Lubrication of Elevated Chain with Oil

Installation and Setup 3A0416C 17 Lubrication of Elevated Chain with Oil A Clip, 124086B Support adapter, 124105C Bracket, 124087D Tube connector  (User supplied) E Nylon tube  (User supplied) F Tube connections  (User supplied) G Oil throttle, 124102* *The non-return valve (oil throttle: G) shou...

Page 18 - Operation; Before operation verify:

Operation 18 3A0416C Installing Lubricator to Lubrication Point 1. Clean the lubrication point to remove any potential contaminants. 2. Verify the thread of the lubricator corre- sponds to the thread of the screw point. 3. Install reducers, extensions, grease line, etc. (if necessary). 4. Verify Dip...

Page 19 - To begin the discharge:; Removing Lubrication Canister

Changing the Lubrication Canister 3A0416C 19 To begin the discharge: Plug power cable into lubricator (F IG . 8). . During Operation: • Carry out regular performance checks. Check for possible leakages and the status of the lubricator. • Regularly monitor the fill-level of the trans-parent lubricati...

Page 20 - Installing New Lubrication Canister; Lubrication Canister Disposal

Changing the Lubrication Canister 20 3A0416C Installing New Lubrication Canister 1. If a different size lubrication canister or dis- charge period is going to be used, change dip switches to reflect the new canister size and/or impulse change. See Table 1, page 13. 2. Place drive unit on top of new ...

Page 21 - Troubleshooting

Troubleshooting 3A0416C 21 Troubleshooting Malfunction Possible Cause Solution Lubricator does not function Wrong cable connection Connect cable according to pin assignment (page 6). Check pin assignment. Break in cable Check voltage at plug. Attach new cable. No power supply Check power supply. Mak...

Page 22 - Parts; CLIP

Parts 22 3A0416C Parts Miscellaneous Accessories Mounting Brackets Fitting Adapter Pressure Relief Valve Replacement Cap 400 Gram Lubricant Cartridges Part No. Description Qty. 123951 MOTOR, EM-XC 1 124279 HARNESS, cable, power EM-XP/XC 1 124086 CLIP 1 124087 BRACKET, plastic 1 124089 BRUSH, pig hai...

Page 23 - Refill Kits

Technical Data 3A0416C 23 Refill Kits Technical Data Loctite ® is a registered trademark of the Loctite Corporation. † Emission sound pressure level of the lubrication system measured at distance of 1 m / height 1.6 m. Part No. Description Qty. 24E582 KIT, refill, 60 cc, multi EP-2 1 24E583 KIT, ref...

Page 24 - Weights and Measurements

Technical Data 24 3A0416C Weights and Measurements Type Volume Diameter (D) Length (L) Weight (empty) cm 3 fl. oz mm in. mm in. kg lbs EM-60 60 2.03 71 2.8 142 5.60 0.310 0.68 EM-120 120 4.06 71 2.8 165 6.50 0.320 0.7 EM-250 250 8.45 71 2.8 215 8.46 0.360 0.79 Drive LubricationCanister 1/4 npt L D

Page 25 - Notes

Page 26 - Graco Standard Warranty; Graco Information

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A0416 Patent information: www.graco.com G...

Table of Contents:

Summary

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