Graco 3A0416C- Manuals

Component Identification 3A0416C 5 Component Identification A PlugB Lubrication Canister NOTE: Canister cannot be refilled. C † Drive Unit (Includes gear motor and circuit board) D LED function displayE † Cover F † Cable with plug † Reusable parts A B C D E F

Component Identification 6 3A0416C Pin Assignment Pressure Relief Procedure 1. Cover lubrication point (A) and lubricator (B) with a heavy rag to absorb any fluid that may leak out while loosening the adapter. 2. Carefully unscrew support adapter (D) from the lubrication point (A). A Lubrication Poi...

Component Identification 3A0416C 7 Wiring Diagrams PLC Connection - One Output Signal NOTICE Incorrect connection of the lubrication unit could destroy electronics.

Component Identification 8 3A0416C PLC Connection - Two Output Signals

Component Identification 3A0416C 9 PLC Connection - Three Output Signals

Installation and Setup 10 3A0416C Installation and Setup Determining Correct Mounting Method NOTE: • Direct mounting should be used for lubrica-tion points that are easily accessible. • Remote mounting is recommended if you answer YES to any of the questions below. 1. Is the ambient temperature at t...

Installation and Setup 3A0416C 11 A pressure manometer is a simple device that measures pressure output. To build a pressure manometer you need a pressure gage ( aa ), tee fitting ( bb ) and stop valve ( cc ). F IG . 1 shows a correctly assembled pressure manometer, connected to the lubricator and a...

Installation and Setup 12 3A0416C Circuit Board Settings Function Display Red and green LED’s (Light Emitting Diodes) are on the circuit board and visible through the transparent cover. The following signals about operating conditions/malfunctions are displayed by these LED’s for the user: A LED Red...

Installation and Setup 14 3A0416C Selecting Mounting Location Installation Guidelines • Before installing the lubricator, the lubrica-tion points and any extensions must be adequately pre-lubricated with the same lubricant contained in the lubricator. A 400 gram lubricant cartridge for grease guns i...

Installation and Setup 3A0416C 15 Remote Mounting Installations Refer to F IG . 5 - F IG . 7 for examples of correct remote mounting installations. • Remote installations require a grease line. Graco recommends using a 5/16 inch flexi-ble hose. • Select a position for the lubricator that is easy to ...

Installation and Setup 3A0416C 17 Lubrication of Elevated Chain with Oil A Clip, 124086B Support adapter, 124105C Bracket, 124087D Tube connector  (User supplied) E Nylon tube  (User supplied) F Tube connections  (User supplied) G Oil throttle, 124102* *The non-return valve (oil throttle: G) shou...

Operation 18 3A0416C Installing Lubricator to Lubrication Point 1. Clean the lubrication point to remove any potential contaminants. 2. Verify the thread of the lubricator corre- sponds to the thread of the screw point. 3. Install reducers, extensions, grease line, etc. (if necessary). 4. Verify Dip...

Changing the Lubrication Canister 3A0416C 19 To begin the discharge: Plug power cable into lubricator (F IG . 8). . During Operation: • Carry out regular performance checks. Check for possible leakages and the status of the lubricator. • Regularly monitor the fill-level of the trans-parent lubricati...

Changing the Lubrication Canister 20 3A0416C Installing New Lubrication Canister 1. If a different size lubrication canister or dis- charge period is going to be used, change dip switches to reflect the new canister size and/or impulse change. See Table 1, page 13. 2. Place drive unit on top of new ...

Troubleshooting 3A0416C 21 Troubleshooting Malfunction Possible Cause Solution Lubricator does not function Wrong cable connection Connect cable according to pin assignment (page 6). Check pin assignment. Break in cable Check voltage at plug. Attach new cable. No power supply Check power supply. Mak...

Parts 22 3A0416C Parts Miscellaneous Accessories Mounting Brackets Fitting Adapter Pressure Relief Valve Replacement Cap 400 Gram Lubricant Cartridges Part No. Description Qty. 123951 MOTOR, EM-XC 1 124279 HARNESS, cable, power EM-XP/XC 1 124086 CLIP 1 124087 BRACKET, plastic 1 124089 BRUSH, pig hai...

Technical Data 3A0416C 23 Refill Kits Technical Data Loctite ® is a registered trademark of the Loctite Corporation. † Emission sound pressure level of the lubrication system measured at distance of 1 m / height 1.6 m. Part No. Description Qty. 24E582 KIT, refill, 60 cc, multi EP-2 1 24E583 KIT, ref...

Technical Data 24 3A0416C Weights and Measurements Type Volume Diameter (D) Length (L) Weight (empty) cm 3 fl. oz mm in. mm in. kg lbs EM-60 60 2.03 71 2.8 142 5.60 0.310 0.68 EM-120 120 4.06 71 2.8 165 6.50 0.320 0.7 EM-250 250 8.45 71 2.8 215 8.46 0.360 0.79 Drive LubricationCanister 1/4 npt L D

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A0416 Patent information: www.graco.com G...