Page 2 - Operation Manual; © 2009 GBC an ACCO Brands Co.
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 2 GB The information in this publication is provided for reference and is believed to be accurate and complete. General Binding Corporation (GBC) is not liable for errors in this publication or for incidental or consequential damage in...
Page 4 - IMPORTANT SAFETY INSTRUCTIONS; IMPORTANT SAFEGUARDS; Do not use the laminator for other than its intended purpose.
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 4 IMPORTANT SAFETY INSTRUCTIONS YOUR SAFETY AS WELL AS THE SAFETY OF OTHERS IS IMPORTANT TO GBC. IN THIS INSTRUCTION MANUAL AND ON THE PRODUCT, YOU WILL FIND IMPORTANT SAFETY MESSAGES REGARDING THE PRODUCT. READ THESE MESSAGES CAREFULL...
Page 5 - WARRANTY; Limited 90- Day Warranty; Damage caused by adhesives nor; FOR EUROPEAN UNION RESIDENTS ONLY:; This; FCC Class A Notice - Notification pour les Etats-Unis
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 5 WARRANTY Limited 90- Day Warranty GBC warrants to the original purchaser for a period of ninety days on labor and one year on parts after installation that this laminator is free from defects in workmanship and material under normal ...
Page 6 - Is there ample room for the laminator?; CAUTION: Air flow can cause uneven
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 6 PRE-INSTALLATION Before a 4064WF-1 Laminator can be installed, ensure the following requirements are met: 1. Are doorways and hallways wide enough for the laminator to be moved to the installation site? 2. Is there ample room for the...
Page 7 - FRONT CONTROL GUIDE; Illuminates when the laminator is plugged in and
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 7 FRONT CONTROL GUIDE FIGURE 1. 1. LCD: • The LCD will display the settings the machine is currently set for. • Illuminates when the laminator is plugged in and POWER ON/OFF is in the on, (I), position. Displays settings for the top he...
Page 8 - To Select a Different Pressure or Gap:; The Pressure and Gap selections are:
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 8 There are 2 Lamination Processes on 4064WF-1, LAM and ACCUSHIELD. LAM: This setting is intended to be used when an operator wants to use both the top and bottom heater, and wants full downward pressure on the Main Rolls. To Select a ...
Page 9 - To Select ACCUSHIELD Mode:; FIGURE 3.
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 9 A-SHLD: This setting is intended to be used when an operator wants to run ACCUSHIELD. This process requires the rollers to rotate as soon as the solenoids are activated. ACCUSHIELD also requires that the lower roll NOT heat up. All t...
Page 10 - Saving Temps and Speeds
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 10 Saving Temps and Speeds The operator is able to save Temps and Speeds for certain processes on the 4064WF-1. When operating the laminator in the lamination mode, the operator can save the Speed, Top Heat, & Bottom Heat. For each...
Page 11 - LCD QUICK REFERENCE SHEET; Make sure Air is applied to the machine.
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 11 LCD QUICK REFERENCE SHEET TOP: 265*F BOT: 032*F POS: LAM FRONT TENSION ERR!!!! WAIT SPD : 03 ft FRONT Figure 1 TOP: 265*F BOT: 032*F POS: LAM FRONT TENSION SEARCHING! WAIT SPD : 03 ft FRONT Figure 2 TOP: 265*F BOT: 032*F POS: LAM RE...
Page 12 - LCD DETAILED REFERENCE SHEET; FIGURE 1; (To see the current actual
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 12 LCD DETAILED REFERENCE SHEET FIGURE 1 TOP: 230*F BOT: 230*F POS: ½” DISTANCE: 00000ft. WAIT SPEED: 05ft REAR FIGURE 1: • Top Temp is set for 230*F • Bottom Temp is set for 230*F • Position of Rollers or Job is ½ inch. • Distance the...
Page 13 - FEATURES/ACCESORIES GUIDE; Used to rewind release liners or finished Medias.
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 13 FEATURES/ACCESORIES GUIDE Refer to the following pages for detailed information on the Features FIGURE A 1. Emergency Stop Buttons: (FIGURE A, Item 1) Four E-Stop buttons are on the Laminator located on the top of the Laminator at a...
Page 14 - FIGURE G
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 14 To increase PSI, rotate the knob cock-wise. To reduce the amount of PSI, turn the knob counter clock-wise. FIGURE G 1. Main Air Supply: (FIGURE G, Item 1) The 4064WF-1 requires Compressed Air. Connect to the Main Air Supply at #1. F...
Page 15 - FIGURE L
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 15 FIGURE L 1. Pull Roll Clutch: (FIGURE L Item 1) The Pull Roll Clutch provides tension on the laminated film between the main rolls and pull rolls as the material is cooling. FIGURE M 1. Main Circuit Breaker/ ON/OFF Switch: (FIGURE M...
Page 16 - SEQUENCE OF OPERATIONS Diagram #1
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 16 SEQUENCE OF OPERATIONS Diagram #1 GBC U.S 4064WF-1 Effect of Fiber Optics on sequence of operation Modes Situation 1 Situation 2 Situation 3 Machine Run Mode Normal operation ( No Interruption to any safety circuitry & Fiber opt...
Page 17 - OPERATING INSTRUCTIONS; Film Loading & Threading
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 17 OPERATING INSTRUCTIONS Po ly-i n Ad he siv e su rfa ce Polyester surface Po ly-o ut Ad he siv e su rfa ce Polyester surface 1 5 2 3 4 6 = Film Loading & Threading The top and bottom rolls of laminating film must be of the same w...
Page 18 - Webbing Thermal Film Using Threading Card; The laminator rollers will be hot and
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 18 THERMAL LAMINATE THERMAL LAMINATE THERMAL LAMINATE THERMAL LAMINATE THERMAL LAMINATE Webbing Thermal Film Using Threading Card CAUTION: The laminator rollers will be hot and can burn you. For pressure sensitive film (PSA), refer to ...
Page 19 - Turn the Power ON /OFF to On
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 19 HEAT ROLLER CHILLED ROLLER Adhesive Mount Film PSA REWIND TUBE Adhesive Mount Film PSA Webbing PSA Film/Mount Adhesive Using Threading Card The laminator should be cool to the touch before Proceeding. 1. Turn the Power ON /OFF to On...
Page 20 - Start Laminating
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 20 FIGURE 25 FIGURE 26 Start Laminating 1. At this point you should have your laminator webbed with the appropriate material for your application. 2. The feed table should be in the normal operating position. 3. Close the main and Pull...
Page 21 - Method for Tacking New Film to Existing Film; Remove the feed table.
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 21 .......a PSA film or mount adhesive B (2) A .......a PSA film or mount adhesive (2) (1) FIGURE 27 FIGURE 28 Method for Tacking New Film to Existing Film The following describes a method for loading film whereby the existing film pre...
Page 22 - To unweb the laminator
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 22 (1) .......a PSA film or mount adhesive (3) (2) (2) PULL WEB FIGURE 29 FIGURE 30 To unweb the laminator Unweb the laminator if you are changing film widths, cleaning the rollers or have finished using the machine for the day. CAUTIO...
Page 23 - APPLICATIONS; Tips for Pre Coating Boards; This application can also be performed from; Tips for Single Sided lamination; Load the laminator as illustrated in Fig. 33.
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 23 APPLICATIONS TRAILOR BOARD LEADER BOARD BOARDS MOUNT ADHESIVE PRE-COATED BOARD IMAGE RELEASE LINER ROLL TO ROLL OPTION IMAGE RELEASE LINER FROM PSA FILM OUTPUT KRAFT PAPEROPTION MOUNT ADHESIVE Tips for Pre Coating Boards 1. Load the...
Page 24 - Tips for Creating a Decal; Load the laminator as illustrated in Fig. 34.; Tips for mounting a Decal; Tips for Thermal Encapsulation; Always use two rolls of film the same width.
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 24 MOUNT ADHESIVE ROLL TO ROLL OPTION IMAGE RELEASE LINER FROM PSA FILM OUTPUT THERMAL OR PSA FILM DECAL BOARD RELEASE LINER THERMAL FILM ROLL TO ROLL OPTION IMAGE OUTPUT THERMAL FILM FIGURE 34 FIGURE 35 FIGURE 36 Tips for Creating a D...
Page 25 - Tips for AccuShield; Load the laminator as illustrated in Fig. 37.; Use the blank space below and blank diagrams to
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 25 OPTIONALSEPERATOR BAR ROLL TO ROLL OPTION IMAGE OUTPUT KRAFT PAPEROPTION THERMAL FILM CUSTOM WEB PATH #1 CUSTOM WEB PATH #2 FIGURE 37 FIGURE 38 FIGURE 39 Tips for AccuShield 1. Load the laminator as illustrated in Fig. 37. 2. You mu...
Page 31 - probably too thick to laminate.
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 31 SPEED / TEMPERATURE CONTROL This is only a general reference guide. Different settings may be suitable as the warm up time, lamination time and materials change. Factors that may affect the speed and temperature parameters; 1. Image...
Page 32 - Heat
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 32 FILM TENSION Proper film tension, known as brake tension, is the minimum amount required to eliminate wrinkles in the finished item. The film should be taut. A properly adjusted roll of film should not require excessive force to tur...
Page 33 - MAINTENANCE; Caring For The GBC 4064WF-1 Laminator; Preheat the laminator until the “READY” indicator illuminates.
GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 33 MAINTENANCE Caring For The GBC 4064WF-1 Laminator GBC offers Cleaning kits as well as Extended Maintenance Agreements. Contact your local GBC Service Representative or your dealer/distributor for additional information. The only mai...
